Super duty class a motorhome and commercial chassis (174 pages)
Summary of Contents for Ford F-Series Super Duty Class A 2019
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2019 F-Series Super Duty Class A Motorhome and Commercial Chassis Owner’s Manual ford.ca owner.ford.com September 2019 Third Printing Litho in U.S.A. KU9J 19A321 AC...
About This Manual ..........5 General Information ........25 Symbols Glossary ..........5 Ignition Switch ..........25 Perchlorate ............7 Starting a Gasoline Engine ......25 Ford Credit ............8 Engine Block Heater ........27 Replacement Parts Recommendation ................8 Fuel and Refueling Special Notices ..........8 Mobile Communications Equipment Safety Precautions ........29...
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Transmission Code Designation .....137 Changing a Fuse ...........90 Capacities and Specifications ....138 Ford Protect Maintenance General Information ........92 Ford Protect ...........143 Under Hood Overview - Commercial Chassis ............93 Scheduled Maintenance Under Hood Overview - Motorhome General Maintenance Information ..145 Chassis ............94 Normal Scheduled Maintenance ..148...
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Table of Contents Appendices Electromagnetic Compatibility ....163 Type Approvals ..........165 Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
Introduction Note: Either Ford Motor Company or an ABOUT THIS MANUAL authorized Ford dealer may have originally sold this incomplete vehicle to a vehicle Thank you for choosing Ford. We modifier who upfitted it. As a result, it may recommend that you take some time to...
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Introduction Battery Engine oil Battery acid Explosive gas Brake fluid - non petroleum Fan warning based Fasten seatbelt Brake system E71880 Flammable Brake system E231160 E270480 Front airbag Cabin air filter E67017 Front fog lamps Check fuel cap Fuel pump reset Child safety door lock or unlock Fuse compartment Child seat lower anchor...
US Only to know for sure you are getting this level of protection is to use genuine Ford Ford Credit offers a full range of financing replacement collision parts. and lease plans to help you acquire your vehicle. If you have financed or leased your...
Ford. The approximate mileage. Message and data vehicle Warranty will not cover damage rates may apply. Services may be limited caused by an aftermarket plug-in device.
Introduction hand-held device while driving and encourage the use of voice-operated systems when possible. Make sure you are aware of all applicable local laws that may affect the use of electronic devices while driving. Using mobile communications equipment is becoming increasingly important in the conduct of business and personal affairs.
You should play your part in protecting the environment. Correct vehicle usage and the authorized disposal of waste, cleaning and lubrication materials are significant steps toward this aim. For details about Ford Motor Company's sustainability progress and initiatives visit: Web Address www.sustainability.ford.com...
Steering Wheel ADJUSTING THE STEERING WHEEL WARNING: Do not adjust the steering wheel when your vehicle is moving. E161517 Pull and hold the steering wheel release lever. 2. Adjust the steering wheel to the position you desire, then release the lever.
Wipers and Washers Note: Do not operate the washers when WINDSHIELD WIPERS the washer reservoir is empty. This may cause the washer pump to overheat. Note: Fully defrost the windshield before you switch the windshield wipers on. Press the end of the stalk to activate the washer.
Lighting Flashing the Headlamp High Beam LIGHTING CONTROL E161458 E275707 Slightly pull the lever toward you and Lamps off. release it to flash the headlamps. Parking lamps, instrument panel lamps, license plate lamps and INSTRUMENT LIGHTING tail lamps. DIMMER Headlamps. Note: If you disconnect the battery or it You may see this symbol on the becomes discharged, the dimmer switch...
Lighting DAYTIME RUNNING LAMPS EQUIPPED) WARNING: The daytime running lamps system does not activate the rear lamps and may not provide adequate lighting during low visibility driving conditions. Make sure you switch the headlamps on, as appropriate, during all low visibility conditions. Failure to do so may result in a crash.
Instrument Cluster GAUGES E274079 Engine oil pressure gauge. Tachometer. Information display. Speedometer. Transmission fluid temperature gauge. Engine coolant temperature gauge. Fuel gauge. Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Instrument Cluster Engine Oil Pressure Gauge If the gauge is operating in the yellow or red area, stop the vehicle and verify the Indicates engine oil pressure. At normal airflow is not restricted such as snow or operating temperature, the level indicator debris blocking airflow through the grille.
Instrument Cluster Brake System Warning Lamp Note: The low fuel reminder can appear at different fuel gauge positions depending on fuel economy conditions. This variation is normal. WARNING: Driving your vehicle with the warning lamp on is dangerous. WARNING LAMPS AND A significant decrease in braking performance may occur.
Instrument Cluster Service Engine Soon If the light remains on while the engine is running, this indicates inadequate hydraulic If it illuminates when the engine booster pressure or reserve pump system is running this indicates a failure. Stop the vehicle as soon as malfunction.
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Instrument Cluster • Stage 1 is a single chime when the engine temperature begins to overheat. • Stage 2 is multiple chimes and engine power becomes limited in order to help cool the engine. • Stage 3 is multiple chimes and the engine will shut down.
Information Displays • Press the info button to scroll through GENERAL INFORMATION trip, outside air temperature, engine hours and miles to empty. • Press the setup button to scroll WARNING: Driving while through various vehicle feature distracted can result in loss of vehicle settings.
Information Displays The DTE function will display a message • ENGINE TEMP in the information display when you have • TRANS TEMP approximately 50 mi (80 km) to empty. • OIL PRESSURE Press RESET to clear this warning • BRAKE FLUID LEVEL message.
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Information Displays Engine Message Action REDUCED ENGINE POWER The engine is overheating. Stop your vehicle as soon as safely possible, turn off the engine. If the warning stays on followed by an indicator chime or continues to come on, contact an authorized dealer as soon as possible.
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Information Displays Transmission Message Action CHECK TRANS TEMPERATURE The transmission fluid is overheating. This warning may appear when towing heavy loads or when driving in a low gear at a high speed for an extended period of time. Stop your vehicle as soon as safely possible, turn off the engine and let the transmission cool.
Starting and Stopping the Engine When you start the engine, avoid pressing GENERAL INFORMATION the accelerator pedal before and during operation. Only use the accelerator pedal when you have difficulty starting the WARNING: Extended idling at high engine. engine speeds can produce very high temperatures in the engine and exhaust IGNITION SWITCH system, creating the risk of fire or other...
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Starting and Stopping the Engine Stopping the Engine When Your Before starting the engine check the Vehicle is Moving following: • Make sure all occupants have fastened their safety belts. WARNING: Switching off the • Make sure the headlamps and engine when the vehicle is still moving electrical accessories are off.
Starting and Stopping the Engine temperatures, and be clearly marked ENGINE BLOCK HEATER Suitable for Use with Outdoor EQUIPPED) Appliances. Do not use an indoor extension cord outdoors. This could result in an electric shock or become a fire hazard. WARNING: Failure to follow •...
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Starting and Stopping the Engine The heater uses 0.4 to 1.0 kilowatt-hours of energy per hour of use. The system does not have a thermostat. It achieves maximum temperature after approximately three hours of operation. Using the heater longer than three hours does not improve system performance and unnecessarily uses electricity.
Fuel and Refueling • Avoid inhaling fuel vapors. Inhaling fuel SAFETY PRECAUTIONS vapor can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of WARNING: Do not overfill the fuel fuel vapor can cause serious illness and tank.
Fuel and Refueling Some fuel stations, particularly those in • Fuels containing the octane booster high altitude areas, offer fuels posted as additive, methylcyclopentadienyl regular unleaded gasoline with an octane manganese tricarbonyl (MMT). rating below 87. The use of these fuels •...
Fuel and Refueling REFUELING WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. WARNING: Do not remove the fuel pump nozzle from its fully inserted position when refueling. WARNING: When refueling always shut the engine off and never allow E206911...
Fuel and Refueling E206912 5. Operate the fuel pump nozzle within the area shown. E139202 2. Unlock the fuel filler cap and remove E119081 6. Slightly raise the fuel pump nozzle and 3. Insert the fuel pump nozzle up to the then slowly remove it.
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Fuel and Refueling Note: The amount of fuel in the empty reserve varies and should not be relied upon to increase driving range. Fuel Economy Your vehicle calculates fuel economy figures through the trip computer average fuel function. See General Information (page 21).
Engine Emission Control Tampering With a Noise Control EMISSION LAW System Federal laws prohibit the following acts: WARNING: Do not remove or alter • Removal or rendering inoperative by the original equipment floor covering or any person other than for purposes of insulation between it and the metal floor maintenance.
Never work around or attempt your vehicle and to its emissions system. to repair any part of the exhaust system If you use anything other than Ford, until it has cooled. Use special care when Motorcraft or Ford-authorized parts for working around the catalytic converter.
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Engine Emission Control Illumination of the service engine soon Your vehicle has run out of fuel—the indicator, charging system warning light or engine may misfire or run poorly. the temperature warning light, fluid leaks, 2. Poor fuel quality or water in the strange odors, smoke or loss of engine fuel—the engine may misfire or run power could indicate that the emission...
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Engine Emission Control Your vehicle may not pass the I/M test if the service engine soon indicator is on or not working properly (bulb is burned out), or if the OBD-II system has determined that some of the emission control systems have not been properly checked.
Transmission Reverse (R) AUTOMATIC TRANSMISSION With the gearshift lever in reverse (R), your vehicle moves backward. Always come to a complete stop before shifting into and WARNING: Always set the parking out of reverse (R). brake fully and make sure you shift the gearshift lever to first gear.
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Transmission Tow/Haul Mode The tow/haul feature: • Delays upshifts to reduce the frequency of transmission shifting. WARNING: Do not use tow/haul • Provides engine braking in all forward when the road surface is slippery. Failure gears, which can slow your vehicle and to follow this instruction could result in assist you in controlling your vehicle the loss of control of your vehicle.
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Transmission Brake-Shift Interlock 3. Insert the key and turn to the off position. Shift the transmission to neutral (N). 4. Reconnect the negative black battery WARNING: Do not drive your cable to the battery. vehicle until you verify that the stoplamps are working.
Brakes Hydraulic brake booster system GENERAL INFORMATION (Hydroboost or Hydromax) Note: Occasional brake noise is normal. If The Hydroboost and Hydromax systems a metal-to-metal, continuous grinding or receive fluid pressure from the power continuous squeal sound is present, the steering pump to provide power assist brake linings may be worn-out and should during braking.
Brakes • You take corners too fast. To release the parking brake: • The road surface is poor. • For vehicles with a foot operated parking brake, pull the parking brake Note: If the system activates, the brake release lever. pedal may pulse and may travel further.
Cruise Control Switching Cruise Control On PRINCIPLE OF OPERATION Press and release the button. Cruise control lets you maintain a set speed without keeping your foot on the E265296 accelerator pedal. You can use cruise The indicator displays in the control when your vehicle speed is greater instrument cluster.
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Cruise Control Canceling the Set Speed Tap the brake pedal to cancel the set speed. Note: The system remembers the set speed. Resuming the Set Speed Press and release to resume the set speed. Switching Cruise Control Off Press and release when the system is in standby mode, or switch the ignition off.
Load Carrying LOAD LIMIT Tire and Loading Label Information Example: Vehicle Loading - with and without a Trailer This section guides you in the proper loading of your vehicle, trailer, or both. Keep your loaded vehicle weight within its design rating capability, with or without a trailer.
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Load Carrying is the maximum payload for your The total load on each axle must vehicle as built by the assembly never exceed its Gross Axle plant. If you install any additional Weight Rating. equipment on your vehicle, you GVWR (Gross Vehicle Weight must determine the new payload.
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Load Carrying The gross combined weight must never exceed the Gross Combined WARNING: Exceeding the Weight Rating. Safety Compliance Certification label vehicle weight limits can Note: For trailer towing adversely affect the information refer to the RV and performance and handling of Trailer Towing Guide available at your vehicle, cause vehicle an authorized dealer.
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Load Carrying 2. Determine the combined Helpful examples for calculating weight of the driver and the available amount of cargo passengers that will be riding and luggage load capacity in your vehicle. Suppose your vehicle has a 3. Subtract the combined weight 1400-pound (635-kilogram) cargo of the driver and passengers and luggage capacity.
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Load Carrying - 1200 = - 240 pounds. No, you do handle differently than unloaded not have enough cargo capacity vehicles. Take extra precautions, to carry that much weight. In such as slower speeds and metric units, the calculation would increased stopping distance, be: 635 kilograms - (2 x 99 when driving a heavily loaded...
Towing Load Placement TOWING A TRAILER To help minimize how trailer movement affects your vehicle WARNING: Towing trailers when driving: beyond the maximum • Load the heaviest items closest recommended gross trailer to the trailer floor. weight exceeds the limit of your •...
Towing RV & Trailer Towing Guide Online Website http://www.fleet.ford.com/towing-guides/ Note: Certain states require electric trailer brakes for trailers RECOMMENDED TOWING over a specified weight. Be sure to WEIGHTS check state regulations for this specified weight. Your vehicle's Note: Do not exceed the trailer...
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Towing Maximum Gross Maximum Gross Vehicle Maximum Vehicle Weight Combination Type Trailer Weight Rating Weight Rating Commer- cial 19,500 lb 27,200 lb 7,700 lb Stripped (8,845 kg) (12,338 kg) (3,492 kg) Chassis Recre- ational 20,500 lb 26,000 lb 5,500 lb Stripped (9,299 kg) (11,793 kg)
Towing When hooking-up a trailer using a ESSENTIAL TOWING CHECKS weight-distributing hitch, always use the following procedure: Follow these guidelines for safe towing: Park the loaded vehicle, without the • Do not tow a trailer until you drive your trailer, on a level surface. vehicle at least 1,000 mi (1,600 km).
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Towing Trailer Brakes Before Towing a Trailer Practice turning, stopping and backing up to get the feel of your vehicle-trailer WARNING: Do not connect a combination before starting on a trip. trailer's hydraulic brake system directly When turning, make wider turns so the to your vehicle's brake system.
Towing 2. Set your vehicle parking brake. TOWING THE VEHICLE ON 3. Place the automatic transmission in FOUR WHEELS park (P). Emergency Towing 4. Place wheel chocks in the front and back of the trailer wheels. (Chocks not included with vehicle.) WARNING: If your vehicle has a Launching or Retrieving a Boat or steering wheel lock make sure the...
Driving Hints 2. Immediately switch the engine off to BREAKING-IN prevent severe engine damage. You need to break in new tires for 3. Wait for the engine to cool down. approximately 300 mi (480 km). During 4. Check the coolant level. See Engine this time, your vehicle may exhibit some Coolant Check (page 96).
Driving Hints • Warm up your vehicle on cold • Four-wheel-drive operation (if mornings. equipped) is less fuel efficient than two-wheel-drive operation. • Use the air conditioner or front defroster. • Close the windows for high-speed driving. • Use the speed control in hilly terrain. •...
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Driving Hints • Check that the exterior lights work. • Turn the steering wheel to check that the steering power assist works. Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
• Towing — independent service ROADSIDE ASSISTANCE contractors, if not prohibited by state, local or municipal law, shall tow Ford Vehicles Sold in the United States: eligible vehicles to an authorized dealer Getting Roadside Assistance within 35 mi (56 km) of the...
• Press the flasher control again to To fully assist you should you have a switch them off. vehicle concern, Ford Motor Company of Canada, Limited offers a complimentary roadside assistance program. This program JUMP STARTING THE VEHICLE is eligible within Canada or the continental United States.
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Roadside Emergencies Park the booster vehicle close to the hood of the disabled vehicle, making sure the two vehicles do not touch. Connecting the Jumper Cables WARNING: Do not attach the cables to fuel lines, engine rocker covers, the intake manifold or electrical components as grounding points.
Roadside Emergencies Jump Starting 2. Remove the jumper cable on the negative (-) terminal of the booster Start the engine of the booster vehicle vehicle battery. and rev the engine moderately, or press 3. Remove the jumper cable from the the accelerator gently to keep your positive (+) terminal of the booster engine speed between 2000 and 3000...
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Roadside Emergencies We recommend the use of a wheel lift and dollies or flatbed equipment to tow your vehicle. Do not tow with a slingbelt. We do not approve a slingbelt towing procedure. If you tow your vehicle incorrectly, or by any other means, vehicle damage may occur.
In Canada: to the authorized dealer. Repairs will be Mailing address made using Ford or Motorcraft® parts, or remanufactured or other parts that are Customer Relationship Centre authorized by Ford. Ford Motor Company of Canada, Limited P.O.
In some states within the United States, conform the vehicle to its applicable you must directly notify Ford in writing express warranties if, within the first 18 before pursuing remedies under your months of ownership of a new vehicle or...
BBB AUTO LINE During mediation, a representative of the 3033 Wilson Boulevard, Suite 600 BBB will contact both you and Ford Motor Arlington, Virginia 22201 Company to explore options for settlement of the claim. If an agreement is not reached...
Before exporting your vehicle to a foreign Canadian dealers. In those cases where country, contact the appropriate foreign you continue to feel that the efforts by Ford embassy or consulate. These officials can of Canada and the authorized dealer to...
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(VIN) and new dealership s Sales Manager, Service address with Ford Global Trade Services Manager or Customer Relations Manager. by emailing, expcso@ford.com. If you require additional assistance or clarification, please contact the respective Customer Relationship Center as previously listed.
HELM, INCORPORATED NHTSA cannot become involved 47911 Halyard Drive in individual problems between Plymouth, Michigan 48170 you, your dealer, or Ford Motor Attention: Customer Service Company. Or to order a free publication catalog, call toll free: 1-800-782-4356 To contact NHTSA, you may call Monday-Friday 8:00 a.m.
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Customer Assistance Transport Canada Contact Information Website http://www.tc.gc.ca/eng/motorvehiclesafety/reporting-defects-motor- vehicles.html (English) Website http://www.tc.gc.ca/fra/securiteautomobile/signaler-defauts-vehicules- automobiles.html (French) Phone 1-800-333-0510 Ford of Canada Contact Information Website www.ford.ca Phone 1-800-565-3673 Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
Fuses Locate the power distribution box in the FUSE SPECIFICATION CHART engine compartment. It has high-current fuses that protect your vehicle's main F53 Power Distribution Box electrical systems from overloads. If the battery has been disconnected and reconnected, you need to reset some WARNING: Always disconnect the features.
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Fuses Fuse or Relay Fuse Rating Protected Component Number Power brake assist module – HydroMax. Air conditioning compressor clutch. Catalyst monitor sensor. Engine heated exhaust gas oxygen sensor #11 and #21. Canister vent. Vapor management valve. Powertrain control module relay coil. Powertrain control module keep alive memory.
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Fuel pump motor. Mass air flow sensor. Powertrain control module. Cigar lighter feed. Diagnostic tool connector. Fleet Telematics Modem and Ford Pass Connect. Blower motor feed. Instrument panel battery feed (fuses #4, 10, 16, 22). Ignition switch feed (Instrument panel fuses #1, 5, 7, 11, 13, 14, 17, 19, 23, 36;...
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Fuses Fuse or Relay Fuse Rating Protected Component Number High beam headlamps flash to pass. Starter relay feed. Body builder. Starter motor solenoid. HydroMax motor B+. HydroMax motor relay coil. Fuse holder #1. Anti-lock brake system module – Hydro- boost. —...
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Fuses F59 Power Distribution Box E197657 Fuse or Relay Fuse Rating Protected Component Number Air conditioning compressor clutch. Anti-lock brake system - HydroMax. Powertrain control module keep alive memory. Powertrain control module relay coil. — Not used. Trailer tow running lamp relay coil. Park lamp feeds.
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Fuses Fuse or Relay Fuse Rating Protected Component Number Trailer tow backup lamp feed. Backup lamp feed. — Not used. Daytime running lamps. — Not used. — Not used. — Not used. — Not used. — Not used. Power brake assist module (HydroMax). Powertrain control module power.
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Powertrain control module relay feed. Power distribution box fuse F16, F17, F18, J22. Cigar lighter feed. Diagnostic tool connector. Fleet Telematics Modem and Ford Pass Connect. — Not used. Starter relay feed. Starter motor solenoid. Anti-lock brake system module (Hydro- boost).
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Fuses Fuse or Relay Fuse Rating Protected Component Number — Daytime running lamp/headlamp relay. — Powertrain control module relay. — Fuel pump diode. — Air conditioning clutch diode. — Not used. — Not used. Mini fuse. J case fuse. UPS Power Distribution Box 1 E172543 Fuse or Relay Fuse Rating...
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Fuses Fuse or Relay Fuse Rating Protected Component Number Relay Trailer tow parking lamps. Relay Backup lamps. Relay Hydromax brake on/off relay. Relay Not used. Relay Not used. M1-1 Hydromax brake on/off relay. M1-2 Brake shift interlock (Column shift). M1-3 Power brake assist module (Hydromax).
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Fuses Fuse or Relay Fuse Rating Protected Component Number Trailer tow backup lamp feed. Daytime running lamps. 4–channel anti-lock brake system module (Hydromax). Powertrain control module run/start. Fuel pump relay coil. Fuel pump diode. Brake lamps. Radio capacitors. Ignition coils. Backup lamp relay coil.
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Fuses Fuse or Relay Fuse Rating Protected Component Number Fuel injectors. Fuel pump motor. Mass airflow sensor. Powertrain control module. Cigar lighter power point. Diagnostic connector. Blower motor. Headlamps. Daytime running lamps on/off relay coil. Headlamp daytime running lamp relay feed.
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Fuses Diode and Relay Module Locate the module box with the power distribution box in from of the radiator. E224614 Relay Number Protected Component Not used. Not used. Not used. Daytime running lamps power relay. HydroMax – brake on/off signal isolating relay. Reverse lamps relay.
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Fuses Fuse Number Fuse Rating Protected Component Break on/off relay feed (HydroMax module). Brake transmission shift interlock. Micro 2 fuse. To remove a fuse, use the fuse panel F53 Passenger Compartment Fuse cover's fuse puller tool. Panel Locate this fuse panel below and to the left of the steering wheel near the brake pedal.
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Fuses Fuse or Relay Fuse Rating Protected Component Number Multifunction switch. — Not used. — Not used. Instrument cluster. Body builder accessory feed (accessory and run). — Not used. Blower motor relay coil. Brake lamps feed. Trailer brake control module Brake on/off signal.
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Fuses Fuse or Relay Fuse Rating Protected Component Number — Not used. Right-hand direction indicator feed. Trailer tow direction indicators. Cluster run/accessory. — Not used. Body builder right-hand low beam head- lamp feed. — Not used. — Not used. — Not used.
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Fuses Fuse or Relay Fuse Rating Protected Component Number — Not used. — Not used. — Not used. Relay 1 — Trailer tow right-hand direction indicator. Relay 2 — Trailer tow left-hand direction indicator. Relay 3 — Right-hand direction indicator. Relay 4 —...
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Fuses F59 and UPS Passenger Compartment Fuse Panel E188334 Fuse or Relay Fuse Rating Protected Component Number — Not used. Right/left rear direction indicator. Right/left direction indicator relay coil. Instrument cluster right/direction indicator. Left turn signal. Hazard lamps. Blower motor relay coil. Right front/rear direction indicator.
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Fuses Fuse or Relay Fuse Rating Protected Component Number Right low beam headlamp. Daytime running lamps relays. Left low beam headlamp. Transmission control switch. Cluster battery (+12V) #1. — Not used. Cluster battery (+12V) #2. Switch illumination. Instrument cluster lighting. Body builder battery (+12V) feed.
Fuses Fuse or Relay Fuse Rating Protected Component Number Headlamps hi-beam. Micro relay Daytime running lamps. Parking brake. Micro relay Daytime running lamps on/off. Micro relay Right-hand direction indicator. Micro relay Trailer tow right-hand direction indicator. Micro relay Left-hand direction indicator. Micro relay Trailer tow left-hand direction indicator.
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Fuses Fuse Types E207206 Callout Fuse Type Micro 2 Micro 3 Maxi Mini M Case J Case J Case Low Profile Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
Maintenance • Do not work on a vehicle with the GENERAL INFORMATION engine running in an enclosed space, unless you are sure you have enough Have your vehicle serviced regularly to help ventilation. maintain its roadworthiness and resale value. There is a large network of •...
Maintenance 8. Make sure that the oil level is between ENGINE OIL DIPSTICK the maximum and minimum marks. If the oil level is at the minimum mark, add oil immediately. See Capacities and Specifications (page 138). 9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Maintenance Only use oils certified for gasoline engines To reset the oil life monitoring system do by the American Petroleum Institute (API). the following: An oil with this trademark symbol Switch the ignition on. Do not start the conforms to the current engine and engine.
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Note: Coolants marketed for all makes and models may not be approved to Ford Adding Coolant specifications and may cause damage to the cooling system. Resulting component damage may not be covered by the vehicle WARNING: Do not remove the Warranty.
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Maintenance 2. Add prediluted coolant approved to • Brine. the correct specification. See • Any coolant mixed with alcohol or Capacities and Specifications (page methanol antifreeze. 134). Alcohol and other liquids can cause engine 3. Add enough prediluted coolant to damage from overheating or freezing.
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Maintenance Vehicles driven year-round in non-extreme When the engine temperature cools, you climates should use prediluted coolant for can re-start the engine. Have your vehicle optimum cooling system and engine checked as soon as possible to minimize protection. engine damage. Coolant Change When Fail-Safe Mode Is Activated At specific mileage intervals, as listed in...
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Maintenance 2. If you are a member of a roadside You may notice a reduction in vehicle assistance program, we recommend speed caused by reduced engine power in that you contact your roadside order to manage the engine coolant assistance service provider. temperature.
Maintenance 5. Remove the dipstick, wiping it clean AUTOMATIC TRANSMISSION with a clean, dry lint free rag. If FLUID CHECK necessary, refer to Under Hood Overview in this chapter for the location of the dipstick. WARNING: The dipstick and 6. Install the dipstick making sure it is fully surrounding components are hot.
Maintenance The transmission fluid should be in this range if at normal operating temperature 196°F - 215°F (91°C - 102°C). The transmission fluid should be checked at normal operating temperature 196°F - 215°F (91°C - 102°C) on a level surface. The normal operating temperature can be reached after approximately 20 mi E161554...
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E161555 • Use only DOT 5.1 brake fluid that is WARNING: Use of any brake fluid certified to meet Ford specifications. other than that indicated for your brake system will cause permanent damage. • A clear gel-like substance in the hydraulic brake master cylinder reservoir may appear on some vehicles.
Use only DOT 3 Start the engine and let it run until it brake fluid that is certified to meet Ford reaches normal operating temperature specifications. (the engine coolant temperature gauge...
Maintenance E161558 • 1 and 9 -Top of the kingpin. CHANGING THE 12V BATTERY • 2 and 7 - Bottom of kingpin. • 3 and 8 - Right hand and Left hand tie rod end. WARNING: Batteries normally • 4 - Steering gear. produce explosive gases which can •...
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When a battery replacement is required, the battery should only be replaced with Note: Battery posts, terminals and related a Ford recommended replacement battery accessories contain lead and lead that matches the electrical requirements compounds. Wash hands after handling.
Maintenance • The transmission must relearn its CHANGING THE ENGINE AIR adaptive strategy. As a result of this, FILTER the transmission may shift firmly. This operation is considered normal and will not affect function or durability of the transmission. Over time the adaptive WARNING: To reduce the risk of learning process will fully update vehicle damage and personal burn...
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Maintenance 5. Install a new air filter element. 6. Replace the air filter cover to the housing and secure the latches. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unmetered air to enter the engine if not properly seated.
Vehicle Care Note: Do not wipe the headlamps when GENERAL INFORMATION they are dry. Your dealer has many quality products Exterior Chrome Parts available to clean your vehicle and protect its finishes. • Apply a high quality-cleaning product to bumpers and other chrome parts. Follow the manufacturer s instructions.
3. Remove tar and grease with a bug and the engine warmer than normal. tar remover. We recommend that you When washing: use Ford approved bug and tar remover • Take care when using a power washer if available. to clean the engine. The high-pressure 4.
Vehicle Care Engine VEHICLE STORAGE • Change the engine oil and filter prior to If you plan on storing your vehicle for 30 storage because used engine oil days or more, read the following contains contaminates which may maintenance recommendations to make cause engine damage.
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Vehicle Care Brakes Contact an authorized dealer if you have any concerns or issues. • Make sure the brakes and parking brake release fully. Tires • Maintain recommended air pressure. Miscellaneous • Make sure all linkages, cables, levers and pins under your vehicle are covered with grease to prevent rust.
U.S. Department of TIRE CARE Transportation Tire quality Information About Uniform grades: The U.S. Department of Tire Quality Grading Transportation requires Ford Motor Company to give you the following information about tire grades exactly as the government has written it. Treadwear...
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Wheels and Tires The traction grades, from highest Federal Motor Vehicle Safety to lowest are AA, A, B, and C. The Standard No. 139. Grades B and A grades represent the tire s ability represent higher levels of to stop on wet pavement as performance on the laboratory measured under controlled test wheel than the minimum...
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Wheels and Tires *kPa: Kilopascal, a metric unit of Information Contained on the air pressure. Tire Sidewall *PSI: Pounds per square inch, a Both United States and Canada standard unit of air pressure. Federal regulations require tire manufacturers to place *Cold tire pressure: The tire standardized information on the pressure when the vehicle has...
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Wheels and Tires A. P: Indicates a tire, designated G. H: Indicates the tire's speed by the Tire and Rim Association, rating. The speed rating denotes that may be used for service on the speed at which a tire is cars, sport utility vehicles, designed to be driven for extended minivans and light trucks.
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Wheels and Tires J. Tire Ply Composition and Letter Speed rating - mph Material Used: Indicates the rating (km/h) number of plies or the number of 168 (270) layers of rubber-coated fabric in the tire tread and sidewall. Tire 186 (299) manufacturers also must indicate Note: For tires with a maximum the ply materials in the tire and the...
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Wheels and Tires *Temperature: The temperature grades are A (the highest), B and C, representing the tire's resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. M.
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Wheels and Tires D. Maximum Load Single lb T type tires have some additional (kg) at psi (kPa) cold: Indicates information beyond those of P the maximum load and tire type tires; these differences are pressure when the tire is used as described below: a single;...
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Inflate all tires to the information found on the tire. The inflation pressure recommended Ford recommended tire inflation by Ford Motor Company. pressure is found on the Safety Compliance Certification Label or You are strongly urged to buy a Tire Label.
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Wheels and Tires When weather temperature 3. Add enough air to reach the changes occur, tire inflation recommended air pressure. pressures also change. A 10°F Note: If you overfill the tire, release (6°C) temperature drop can air by pressing on the metal stem cause a corresponding drop of 1 in the center of the valve.
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Wheels and Tires Tire Inflation Information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords WARNING: An inflated tire in the sidewalls. As such, they and rim can be very dangerous cannot be treated like normal light if improperly used, serviced or truck tires.
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Wheels and Tires E161438 wear. If internal damage to the tire Stay out of the trajectory (1) as is suspected, have the tire indicated in the illustration. demounted and inspected in case it needs to be repaired or replaced. Inspecting Your Tires and For your safety, tires that are Wheel Valve Stems damaged or show signs of...
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Wheels and Tires Tire Wear or suspected have the tire inspected by a tire professional. Tires can be damaged during off-road use, so inspection after off-road use is also recommended. WARNING: Tires degrade over time depending on many factors such as weather, storage E142546 conditions, and conditions of use When the tread is worn down to...
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For possible. Use of any tire or wheel example, the numbers 317 mean not recommended by Ford can the 31st week of 1997. After 2000 affect the safety and the numbers go to four digits. For...
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20 psi mounting replacement tires and (1.38 bar) greater than the wheels, you should not exceed maximum pressure, a Ford the maximum pressure indicated dealer or other tire service on the sidewall of the tire to set...
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Wheels and Tires Safety Practices If you feel a sudden vibration or ride disturbance while driving, or you suspect your tire or vehicle has been damaged, immediately WARNING: If your vehicle reduce your speed. Drive with is stuck in snow, mud or sand, do caution until you can safely pull not rapidly spin the tires;...
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Wheels and Tires Tire Rotation Note: If your tires show uneven wear ask an authorized dealer to check for and correct any wheel misalignment, tire imbalance or mechanical problem involved before tire rotation. Note: Your vehicle may be equipped with a dissimilar spare wheel and tire assembly.
Follow these guidelines when using snow by Ford. If the dissimilar spare tire or wheel tires and chains: is damaged, it should be replaced rather than repaired.
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Wheels and Tires A dissimilar spare wheel and tire assembly When driving with the full-size dissimilar is defined as a spare wheel and tire spare wheel and tire assembly, do not: assembly that is different in brand, size or • Exceed 70 mph (113 km/h).
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Wheels and Tires WARNING: To help prevent the vehicle from moving when you change a tire, be sure to place the transmission in park (P), set the parking brake and block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed.
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Wheels and Tires 8-lug nut wheel E161440 Use the lug nut wrench to screw the lug nut snugly against the wheel. Lower the vehicle. E169375 Remove the jack and fully tighten the lug nuts in the order shown. See 10-lug nut wheel Technical Specifications (page 13.
M22 x 1.5 450 (610) (22.5 inch wheels) *Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified...
Capacities and Specifications ENGINE SPECIFICATIONS Engine 6.8L Engine Displacement 415 in³ (6,800 cm³) Firing order 1-6-5-10-2-7-3-8-4-9 Ignition system Coil on plug Spark plug gap 0.039 in (1 mm) - 0.043 in (1.1 mm) Compression ratio 9.2:1 Engines without Air Conditioning Drivebelt Routing Engines with Air Conditioning E270434...
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Transmission fluid filter FT-187 We recommend Motorcraft replacement parts available at your Ford dealer or at fordparts.com for scheduled maintenance. These parts meet or exceed Ford Motor Company s specifications and are engineered for your vehicle. Use of other parts may impact vehicle performance, emissions and durability.
A pillar, or in the area of the driver door. Motorhome Chassis E251917 If you ever find it necessary to communicate with Ford Motor Company about your vehicle, always include the VIN in your communication. The Vehicle Identification Number (VIN) contains the following information:...
Capacities and Specifications The National Highway Traffic Safety Make, vehicle line, series, body Administration Regulations require that a type Safety Compliance Certification Label be Engine type affixed to a vehicle and prescribe where the Safety Compliance Certification Label Check digit may be located.
Capacities and Specifications CAPACITIES AND SPECIFICATIONS Capacities WARNING: The air conditioning refrigerant system contains refrigerant under high pressure. Only qualified personnel should service the air conditioning refrigerant system. Opening the air conditioning refrigerant system can cause personal injury. Item Capacity Engine oil (with oil filter) 7.0 qt (6.6 L) Engine coolant...
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Capacities and Specifications Specifications Materials Name Specification Motor oil (U.S.): WSS-M2C945-B1 Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor XO-5W20-QSP Motor oil (Canada): WSS-M2C945-B1 Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 Optional Motor oil (U.S.): WSS-M2C946-B1 Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor XO-5W30-QSP Optional Motor oil (Canada): WSS-M2C946-B1...
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Capacities and Specifications Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant CXY-75W140-1L Automatic transmission fluid and power steering fluid WSS-M2C938-A (U.S.): MERCON® LV Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC Automatic transmission fluid and power steering fluid WSS-M2C938-A (Canada): MERCON®...
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Capacities and Specifications Name Specification Transmission, steering, parking linkages and pivots and ESA-M1C75-B brake pedal shaft grease: Premium Long-Life Grease XG-1-E1 Multi-purpose grease: ESB-M1C93-B Motorcraft® Multi-Purpose Grease Spray XL-5-A Motorcraft® DOT 3 High Performance Motor Vehicle Brake Fluid is for vehicles with Hydroboost brake booster systems.
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Capacities and Specifications Note: Ford recommends using DOT 3 High Note: Automatic transmissions that require Performance Brake Fluid or equivalent MERCON® LV transmission fluid should meeting WSS-M6C65-A1 or DOT 5.1 Motor only use MERCON® LV transmission fluid. Vehicle Brake Fluid WSS-M6C65-A3. Use...
If you bring your car into your dealer for Vehicle Limited Warranty coverage. When service, we ll give you a loaner to use for you visit your Ford Dealer, Insist on Ford the day. Protect extended service plans! Extended Rental Benefits...
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To learn This information is subject to change. For more, call our Ford Protect extended more information; visit your local Ford of service plan specialists at 800-367-3377. Canada dealer or www.ford.ca to find the...
If you do not use Ford authorized parts they you sell or trade it. Keep all receipts for may not meet our specifications and completed maintenance with your vehicle.
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It is critical that systems are Additives and Chemicals flushed only with new fluid that is the same This owner's manual and the Ford as that required to fill and operate the Workshop Manual list the recommended system or using a Ford-approved flushing additives and chemicals for your vehicle.
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Scheduled Maintenance Check every six months Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation. Safety belts and seat latches for wear and function. Safety warning lamps (brake, ABS, airbag and safety belt) for operation. Washer spray and wiper operation.
Scheduled Maintenance Be sure to ask your dealership service your vehicle. Your checklist gives you advisor or technician about the multi-point immediate feedback on the overall vehicle inspection. It is a comprehensive condition of your vehicle. way to perform a thorough inspection of NORMAL SCHEDULED MAINTENANCE Every 7500 miles (12000 km) or six months - whichever occurs first Change the engine oil and filter.
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Scheduled Maintenance Other maintenance items Replace the rear axle fluid. Every 105,000 mi (168,000 km) Inspect the accessory drive belt(s). Replace the accessory drive belt(s) if not replaced within the last 100,000 mi (160,000 km). Every 150,000 mi Replace the front wheel bearings and seals if you use non- (240,000 km) sealed bearings.
Scheduled Maintenance perform extra maintenance as indicated. SPECIAL OPERATING If you operate your vehicle occasionally CONDITIONS SCHEDULED under any of these conditions, it is not MAINTENANCE necessary to perform the extra maintenance. For specific If you operate your vehicle primarily in any recommendations, see your dealership of the following conditions, you need to service advisor or technician.
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Scheduled Maintenance Extensive idling or low-speed driving for long distances, as in heavy commercial use (such as delivery, taxi, patrol car or livery) Every 5000 miles (8000 Change engine oil and filter. km) or six months or 200 engine hours Every 30000 miles (48000 Replace front wheel bearing grease and grease seals if non-sealed bearings are used.
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Scheduled Maintenance Dealer stamp Repair Order #: Distance: Engine hours (optional): Multi-point inspection (recommended): Signature: E146852 Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Appendices ELECTROMAGNETIC COMPATIBILITY WARNING: Keep antenna and power cables at least 4 in (10 cm) from any electronic modules and airbags. WARNING: Do not place objects Note: We test and certify your vehicle to or mount equipment on or near the meet electromagnetic compatibility airbag cover, on the side of the seatbacks legislation (UNECE Regulation 10 or other...
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Appendices E239122 Truck E239121 Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Appendices Frequency Band Maximum output power Watt (Peak Antenna Positions RMS) 1-30 50-54 2, 3 68-88 2, 3 142-176 2, 3 380-512 2, 3 806-870 2, 3 Note: After the installation of radio frequency transmitters, check for disturbances from and to all electrical equipment in your vehicle, both in the standby and transmit modes.
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Appendices E197811 E202555 Brazil Moldova E207818 E207821 European Union EU Morocco E198001 E207819 Jordan Philippines E197844 E207820 Malaysia Serbia Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Appendices E207822 Singapore E203679 Taiwan E198002 South Africa E198009 Ukraine E203899 Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Index About This Manual...........5 Capacities and Specifications....138 Alternative Engine Oil for Extremely Cold See: Brakes..............41 Climates............142 ABS driving hints Specifications............139 Car Wash See: Hints on Driving With Anti-Lock Brakes..............41 See: Cleaning the Exterior.......109 Accessories Catalytic Converter........35 See: Replacement Parts On-Board Diagnostics (OBD-II).....36 Recommendation..........8 Readiness for Inspection and Maintenance Adjusting the Steering Wheel.....12...
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Hazard Flashers..........60 Ford Credit............8 Hints on Driving With Anti-Lock US Only...............8 Brakes...............41 Ford Protect............143 Ford Protect Extended Service Plan (CANADA ONLY)...........144 Ford Protect Extended Service Plans (U.S. Ignition Switch..........25 Only)..............143 Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-...
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Index In California (U.S. Only).......65 Information Displays........21 General Information..........21 Oil Change Indicator Reset......96 Information Messages........22 Resetting the Oil Life Monitoring Engine...............23 System..............96 Maintenance............23 Oil Check Transmission............24 See: Engine Oil Check........95 Instrument Cluster..........16 Ordering Additional Owner's Instrument Lighting Dimmer......14 Literature............69 Introduction............5 Obtaining a French Owner s Manual...69 Jump Starting the Vehicle......60 Parking Brake...........42...
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Index Temperature A B C..........114 Traction AA A B C..........113 Treadwear...............113 Safety Precautions........29 Tires Scheduled Maintenance Record.....152 See: Wheels and Tires........113 Scheduled Maintenance......145 Towing a Trailer..........50 Snow Chains Load Placement...........50 See: Using Snow Chains........129 Towing the Vehicle on Four Wheels..55 Spare Wheel Emergency Towing..........55 See: Changing a Road Wheel......129...
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Index Miscellaneous............112 Removing Vehicle From Storage....112 Tires................112 See: Vehicle Identification Number.....136 Warning Lamps and Indicators....18 Anti-Lock Brake System Warning Lamp..............18 Battery...............18 Brake Reserve System.........18 Brake System Warning Lamp......18 Cruise Control Indicator........19 Direction Indicator..........19 Electronic Throttle Control........19 Fasten Seatbelt Warning Lamp.......19 Headlamp High Beam Indicator......19 Service Engine Soon..........19 Tow Haul Indicator..........19...
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