Image DE100 Instruction Manual
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Image DE100 Instruction Manual

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  • Page 2: Table Of Contents

    PAGE SECTION 1: IMPORTANT INFORMATION RECEIVING AND HANDLING SAFETY PRECAUTIONS IN CASE OF DETERIORATION PRODUCTS SECTION 2: SPECIFICATIONS / COMPONENT IDENTIFICATION TECHNICAL SPECIFICATION TECHNICAL DIMENSION SECTION 3: INSTALLATION PROCEDURES LOCATION REQUIREMENTS UNPACKG / SETTING UP DRYER ENCLOSUE REQUIREMENTS FRSH AIR SUPPLY EXHAUST REQUIREMENTS ELECTRICAL INFORRMATION 3-12...
  • Page 3 เครื ่ อ งหมายละสั ญ ลั ก ษณ์ Anyone operating or servicing this machine must follow the safety rules in this manual. Particular attention must be paid to the DANGER, and WARING, and CAUTION blocks which appear throughout the manual. Symbols Description This warning symbol indicated the presence of hot surfaces...
  • Page 4 Symbols Description WARNING! Put DRYCLEANED Laundry into this dryer Information The machine is use 24 VAC. for control. IMPORTANT! Clean cylinder and check tumbler dryer operation by running a load of wet cloths at full heat for 20 minutes. WARNING! To reduce the risk of electric shock, disconnect electric power before servicing WARNING! This dryer must be exhausted to the outdoors.

  • Page 5: Section 1: Important Information

    IMPORTANT INFORMATION SECTION 1 IMPORTANT INFORMATION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard comers and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and / or protective packaging, and wooden skid should be visually inspected for shipping damage.
  • Page 6 IMPORTANT INFORMATION What To Do If You Smell Gas: a. DO NOT tries to light any appliance. b. DO NOT touches any electrical switch. c. DO NOT uses any phone in your building. d. Clear the room, building or area of all occupants. e.

  • Page 7: In Case Of Deterioration Products

    IMPORTANT INFORMATION WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard. 12. DO NOT operates steam dryers with more than 125 Psi steam pressure. Excessive steam pressure can damage steam coil and / or harm personnel. 13.

  • Page 8: Section 2: Specifications / Component Identification

    SPECIFICATIONS / COMPONENT IDENTIFICATION SECTION 2 SPECIFICATIONS / COMPONENT IDENTIFICATION A. TECHNICAL SPECIFICATIONS Model 30 lbs. 50 lbs. 75 lbs. 100 lbs. 120 lbs. Units of Measurement Metric Maximum capacity (dry weight) lbs. 13.6 (30) 22.7(50) 34(75) 45.4(100) 54.4(120) Basket Diameter inch 762(30”) 922(36.3”)
  • Page 9 SPECIFICATIONS / COMPONENT IDENTIFICATION Model 150 lbs. 170 lbs. 190 lbs. 200 lbs. Units of Measurement Metric Maximum capacity (dry weight) lbs. 67.9(150) 77.1(170) 86(190) 90 (200) Basket Diameter inch 1308(51.5”) 1308(44.5”) 1308(51.38”) 1500(59”) Basket Depth inch 960(37.8”) 1080(42.5”) 1270(50”) 1190(46.85”) Basket Volume cu.m...

  • Page 10: Technical Dimension

    SPECIFICATIONS / COMPONENT IDENTIFICATION B. TECHNICAL DIMENSION Figure.2-1 Dryer Model 100 lb. Technical Dimension...

  • Page 11: Section 3: Installation Procedures

    INSTALLATION PROCEDURES SECTION 3 INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, installation must conform to applicable American National Standards: ANSI Z223.1 – LATEST EDITION (National Fuel Code) or ANSI/NFPA No.70 –...

  • Page 12: Unpackg / Setting Up

    INSTALLATION PROCEDURES B. UNPACKING / SETTING UP Remove protective shipping material (i.e., plastic wrap and / or optional shipping box) from dryer. 1. Unscrew nut the wood piece before operating the machine. 2. Take out the wood piece before operating the machine. Figure.3-1 Protective Shipping Material IMPORTANT: Dryer must be transported and handled in an upright position at all times.
  • Page 13 INSTALLATION PROCEDURES Leveling Dryer To level dryer, place 4 – inches square metal shims or other suitable material under the base pads. It is suggested that the dryer be tilted slightly to the rear. If more headroom is needed when moving dryer into position, the top console (module) may be removed.

  • Page 14: Dryer Enclosue Requirements

    INSTALLATION PROCEDURES C. DRYER ENCLOSURE REQUIREMENTS Even though a 12 – inches clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately two (2) feet (24 – inches) from nearest obstruction (i.e., wall) for ease of installation, maintenance, and service. Bulkheads and partitions should be made from noncombustible materials.

  • Page 15: Frsh Air Supply

    INSTALLATION PROCEDURES D. FRESH AIR SUPPLY When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make – up air is inadequate, drying time and drying efficiency will be adversely affected.

  • Page 16: Exhaust Requirements

    INSTALLATION PROCEDURES IMPORTANT: Make – up air must be provided from a source free of dry cleaning solvent fumes. Make – up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to motors and other dryer components. NOTE: Component failure due to dry cleaning solvent fumes.
  • Page 17 INSTALLATION PROCEDURES Outside Duct Work Protection To protect the outside end of horizontal duct work from the weather, a 90° elbow bent downward should be installed where the exhaust exits the building. If the exhaust duct work travels vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward.
  • Page 18 INSTALLATION PROCEDURES the duct work must be increased in proportion to the length and number of elbows in it. In calculating duct size, the cross section area of a square or rectangular duct must be increased by twenty (20) percent for each additional twenty (20) feet. The diameter of a round exhaust duct should be increased ten (10) percent for each additional fifteen (15) feet.
  • Page 19 INSTALLATION PROCEDURES vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward. In either case, allow at least twice the diameter of the duct between the duct opening and nearest obstruction. IMPORTANT: DO NOT use screens, louvers, or caps on the outside of opening of exhaust duct work.
  • Page 20 INSTALLATION PROCEDURES Outside Duct Work Protection To protect the outside end of horizontal duct work from the weather, a 90° elbow bent downward should be installed where the exhaust exits the building. If the exhaust duct work travels vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward.
  • Page 21 INSTALLATION PROCEDURES Figure.3-8 Multiple exhaust connection 3-11...

  • Page 22: Electrical Inforrmation

    INSTALLATION PROCEDURES 100LB) Figure.3-9 Multiple exhaust connection F. ELECTRICAL INFORMATION Electrical Requirements It is your responsibility to have all electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes.
  • Page 23 INSTALLATION PROCEDURES NOTE: Wiring diagrams are affixed to the inside at the top front control door and to the rear upper back guard / panel. Electrical Service Specifications Table 3-1 Electric Service Specifications Model 100 lb, Electrical, Gas and Steam (72 KW For Electric Heater) IMPORTANT: 208 V AC and 200-240 V AC ARE NOT THE SAME.
  • Page 24 INSTALLATION PROCEDURES a. Gas Model and Steam Model Dryer These electrical connections are made at the terminal block located in the electric service / relay box at the rear, upper left hand corner of the dryer. To gain access into this service box, the service cover (upper back guard) must be removed.

  • Page 25: Gas Information

    INSTALLATION PROCEDURES NOTE: A circuit serving each dryer must be provided. Grounding Grounding (earth) connections must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electric Code ANSI/NFPA NO.
  • Page 26 INSTALLATION PROCEDURES NOTE: Undersized gas piping will result in ignition problems, slow drying, increased use of energy, and can create a safety hazard. The dryer must be connected to the type of heat / gas indicated on the dryer data label affixed to the back of the dryer at the upper right hand comer.
  • Page 27 INSTALLATION PROCEDURES The dryer is provided with a 1 – inch N.P.T. inlet pipe connection extending out the back area of the burner box. The minimum pipe size connection (supply line) to the dryer is 1 – inch N.P.T. For ease of servicing, the gas supply line of each dryer must have its own shut – off valve. The size of the main gas supply line (header) will vary depending on the distance this line travels from the gas meter or, in the case of L.P.

  • Page 28: Steam Information

    INSTALLATION PROCEDURES HIGH PRESSURE PRESSURE GAUGE 0-60PSI PRESSURE GAUGE 0-300PSI MEASURING 7PSI (0.48BAR) RELIEF VALVE GAS SUPPLY LINE 7PSI HIGH PRESSURE REGULATOR LOW PRESSURE GAS DRYER MACHINE SECOND STAGE WITH GAS VALVE MAX INLET GAS REGULATOR PRESSURE 0.5PSI BUT IF USE MAX INLET PRESSURE SECOND STAGE REGULATOR 10PSI (0.69BAR)
  • Page 29 INSTALLATION PROCEDURES Figure.3-14 Steam Valve Connection Table 3-4 Steam Requirements High Pressure Operating Steam Pressure Maximum 125 psig Minimum 100 psig Heat Input (Normal Load) 19 Bhp Consumption (Approximate) 655.5 lb. / hr Installation Instructions To insure that an adequate supply of steam is provided, be sure that the steam supply and steam return lines are sized and laid out as stipulated in this manual.
  • Page 30 INSTALLATION PROCEDURES The supply and return lines should be insulated. This will save energy and provide for the safety of the operator and maintenance personnel. Water pockets in the supply line, caused by low points, will provide wet steam to the coil possibly causing coil damage.
  • Page 31 INSTALLATION PROCEDURES compressed air line just before the dryer connection. This is necessary to insure that correct and clean air pressure is achieved. Steam Damper System Operation The Dryer – 100 lb. steam damper, allows the coil to stay constantly charged eliminating repeated expansion and contraction.

  • Page 32: Preparation For Opertion / Start Up

    INSTALLATION PROCEDURES Air connector Wire size 8 mm. Flow control valve Figure.3-17 Steam Damper Operation Adjustment I. PREPARATION FOR OPERTION / START UP The following items should be checked before attempting to operate the dryer. Read and follow all caution, warning, and direction labels attached to the dryer. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label located in the front top console area.

  • Page 33: Pre - Operational Tests

    INSTALLATION PROCEDURES J. PRE - OPERATIONAL TESTS All dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions. Turn on electric power to the dryer.
  • Page 34 INSTALLATION PROCEDURES Check to insure that steam damper is functioning properly. The steam damper should not “slam” (open or closed) when it reaches the end of (piston) travel. Additionally, the steam damper should not bind and / or stop during travel. If either of these conditions occurs, the flow control must be adjusted.

  • Page 35: Section 4: Operating And Programming Instructions

    OPERATING AND PROGRAMMING INSTRUCTIONS SECTION 4 OPERATING AND PROGRAMMING INSTRUCTIONS A. OPERATING INSTRUCTIONS NOTE: Before attempting to start the dryer make sure that the main door is closed and the lint drawer is securely in place. AUTOMATIC USUAL TUMBLE 1. Energize the electrical circuit to the tumbler at the disconnect switch or the circuit breaker. The display is show “t002”...
  • Page 36 OPERATING AND PROGRAMMING INSTRUCTIONS Display Temperature Status Indicators Indicators Stop Start Down Figure.4-1 Control Panel B. DESCRIPTION OF CONTROL PANEL Stop Button. Start / Enter Button. Down Arrow Button. Up Arrow Button. Indicator for dry time. Indicator for cool down time. Indicator for heater is operating.

  • Page 37: Setting The Program

    OPERATING AND PROGRAMMING INSTRUCTIONS Indicator for humidity sensor is operating. (Optional) Indicator when a malfunction occurs. Show on the working temperature 90 ° C (High Heat). Show on the working temperature 82 ° C (Medium Heat). Show on the working temperature 65 ° C (Low Heat). Show when the program is running without a temperature 0 °...

  • Page 38: Setting The Controller

    OPERATING AND PROGRAMMING INSTRUCTIONS 171-180 181-190 191-200 201-210 211-220 221-230 231-240 241-250 251-260 261-270 271-280 281-290 291-300 301-310 311-320 321-330 331-340 341-350 351-360 3.2 Temperature Setting (Press the "Up" or "Down" to select temperature.) Setting Low Heat can be set to any value from 35 - 65 ° C (factory setting value is 65 °...

  • Page 39: Meaning Of The Alarm Massages

    OPERATING AND PROGRAMMING INSTRUCTIONS PaSS: (change the password) can change the password. tFtr: (setting Forward / Reveres) can be set at the turn of the basket is a Forward / Reverse. trot: (set the rotation of the basket) can be set from 3 – 90 seconds. tstP: (set time to stop rotation of the basket) can be set to stop the rotation of the basket from 0-60 seconds.
  • Page 40 OPERATING AND PROGRAMMING INSTRUCTIONS - Sail switch (rear the machine) is out of adjustment or has failed. - Failed direction of blower or blower is not operation. - Filter (lint drawer) is not clean. - lint drawer is open - Lint drawer is not closed all the way. - Lint drawer switch out of proper adjustment.

  • Page 41: Section 5: Warranty Information

    WARRANTY INFORMATION SECTION 5 WARRANTY INFORMATION A. RETURNING WARRANTY CARD(S) Before any dryer leaves the Dryer factory test area, a warranty card is affixed to the glass of the main door. These warranty cards are intended to serve the customer in two ways. First, when Dryer receives the warranty card(s) back from a customer, we mail the appropriate parts manual (at no charge), to the address indicated on the returned card.
  • Page 42 WARRANTY INFORMATION The company returning the part(s) must clearly note the complete company name and address on the outside of the package. All returns must be properly packaged to insure that they are not damaged in transit. Damage claims are the responsibility of the shipper. IMPORTANT: No replacements, credits, or refunds will be issued for merchandise damaged in transit.

  • Page 43: Section 6: Routine Maintenance

    ROUTINE MAINTENANCE SECTION 6 ROUTINE MAINTENANCE A. CLEANING A program and / or schedule should be established for periodic inspection, cleaning and removal of lint from various areas of the dryer, as well as throughout the duct work system. The frequency of cleaning can best be determined from experience at each location.

  • Page 44: Adjustments

    ROUTINE MAINTENANCE EVERY 6 MONTHS Inspect and remove lint accumulation in customer furnished exhaust duct work system and from dryers internal exhaust ducting. Impeller (fan / blower) belts and drive belts should be examined. Cracked and / or seriously frayed belts should be replaced. Tighten belts when necessary. WARNING: The accumulation of lint in the exhaust duct work can create a POTENTIAL FIRE HAZARD.

  • Page 45: Section 7: Trouble Shooting

    TROUBLE SHOOTING SECTION 7 TROUBLE SHOOTING IMPORTANT: You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are remove from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA (Occupational Safety and Health Administration) STANDARDS.
  • Page 46 TROUBLE SHOOTING Failed idler bearing or tumbler bearings. Blower motor not operating (does not start). Tripped or failed overload protector. Failed blower motor contractor (relay). Failed motor. Failed microprocessor controller (computer). Blower motor operates okay for a few minutes, and then stops and will not restart. Motor is overheating and tripping out on internal overload protector.
  • Page 47 TROUBLE SHOOTING Broken connection / wire in main door or lint drawer circuit. Failed 24 VAC transformers. 11. Microprocessor controller (computer) display reads “ALM DEPRESSION”. Fault (open circuit) in sail switches circuit (rear the machine). Sail switch (rear the machine) is out of adjustment or has failed. Failed direction of blower or blower is not operation.
  • Page 48 TROUBLE SHOOTING Failed steam damper 24 VAC pneumatic solenoid switch. Failed steam damper piston. Steam damper stuck closed. Air flow control valve restricting incoming compressed air. 16. No heat...ELECTRIC MODELS ONLY. Fault in sail switch circuit. Sail switch out of adjustment and / or faulty (failed). Sail switch not closing or fluttering - Check impeller (fan / blower) motor and rotation direction.

  • Page 49: Timer Models

    TROUBLE SHOOTING 18. Condensation on main door glass. Too long, undersized, or improperly installed duct work. Dryer connected to common exhaust duct with another dryer and no back draft damper was installed in customer furnished duct work. Customer furnished back draft damper in duct work is sticking in partially closed position.
  • Page 50 TROUBLE SHOOTING Drive motor (only) not operating (does not start). Failed drive motor contractor (relay). Failed reversing timer. Failed drive motor. Blower (impeller / fan) motor (only) not operating (does not start). Tripped or failed overload. Failed impeller (blower / fan) motor contractor (relay). Failed reversing timer.
  • Page 51 TROUBLE SHOOTING Failed lint compartment automatic (200°) safety thermostat circuit. Failed oven contractor (relay). Failed heat selector switch. Steam Models: Steam dampers binding and / or stuck. No (external) compressed air to the steam damper...80 Psi required. Failed lint compartment automatic (200°) safety thermostat circuit. Failed steam damper 24 VAC pneumatic solenoid switch.
  • Page 52 TROUBLE SHOOTING Dryer is cycling on hi – limit thermostat (GAS MODELS and ELECTRIC MODELS ONLY). Blower (impeller / fan) motor rotation direction incorrect. Insufficient make – up air. Restriction in exhaust system. Undersized exhaust ducting. Lint screen needs cleaning. Failed hi –...
  • Page 53 SERVICE/PART INFORMATION SECTION 8 SERVICE/PART INFORMATION A. SERVICE Service must be performed by a qualified trained technician, service agency, or gas supplier. If service is required, contact the distributor from whom the dryer equipment was purchased. If the distributor cannot be contacted or is unknown, contact the Dryer Service Department for a distributor in your area.
  • Page 54 Parts List: Front Panel Assembly Section 8 Page 1 Description Item Part No. Qty. A2-S120-001 Front panel assembly, Top A2-SDE1-216 Front panel assembly, Middle A2-S120-003 Front panel assembly, Lower A2-S100-001 Door lint drawer filter A2-S100-005 Cabinet Assembly, Top (Electric) A2-S100-022 Cabinet Assembly, Top (Steam) A2-S100-023 Cabinet Assembly, Top (Gas)
  • Page 55 Parts List: Top Front Side Assembly Section 8 Page 2 Model: Electrical Type Model: Steam Type Model: Gas Type Item Part No. Qty. Description A0-E010-035 Circuit breaker 2A. A0-E033-009 Switch ON-OFF A0-A090-112 Sticker DE01 A0-E031-050 DE01 Board Timer Digital A0-E032-022 Emergency Stop Button, Turn To Release, Metal Ring A0-E032-023 Connector Base, E-Stop...
  • Page 56 Parts List: Middle Front Side - Door Assembly Section 8 Page 3 Description Item Part No. Qty. A2-SDE1-212 Hinge and hinge shaft A2-SDE1-213 Door ring A2-SDE1-214 Door ring include door glass A2-SDE1-215 Door handle A0-E015-017 Door switch A2-SDE1-182 Door switch box A0-A036-004 Magnet catch A2-SDE1-036...
  • Page 57 Parts List: Bottom Front Side - Lint drawer filter Section 8 Page 4 Description Item Part No. Qty. A0-X025-102-04 Lint filter A0-E011-033 Limit Switch A2-S120-021 Fan side plate A0-M003-005 Wheel suction fan A0-M008-119 Blower pulley A0-E027-065 Temp Probe, 3.5 m, For DE01 A0-E016-011 Thermostat L-200 F A0-A028-001...
  • Page 58 Top Side: Heating - Gas Burner Unit Section 8 Page 5 Description Item Part No. Qty. A0-A027-004 Burner gas A0-E016-013 Thermostat A2-SDE1-028 Cabinet Sail Switch Complete Shell A0-E014-014 Micro switch A2-S120-036 Pipe, Gas inlet A0-A009-013 Nipple 3/4" A0-E019-011 Spark probe A0-E019-012 Wire, Suppression A0-A089-009...
  • Page 59 Top Side : Heating - Steam Unit Section 8 Page 6 Description Item Part No. Qty. A0-A026-004 Steam coil A2-S120-051 Steam damper A0-P005-203 Solenoid Valve A0-P006-018 Silencer 1/4 A0-P005-180 Coil, Air Solenoid Valve A0-P005-181 Coil Connecter A0-P003-117 Air Cylinder A0-P009-003 Flow reducer Unidirectional A0-A015-007 Male-Hinge...
  • Page 60 Top Side : Heating - Electric Element Unit Section 8 Page 7 Description Item Part No. Qty. A0-E013-006 Heater box complete assembly (Heater) A0-E004-078 Magnetic Contactor A0-E055-001 Connector, Ground lug A0-E021-142 Terminal A0-E016-013 Thermostat A0-E014-014 Micro switch (Std) A2-SDE1-028 Cabinet sail switch shell A0-E005-009 Heating Element , 4000W A0-A094-001...
  • Page 61 Top Rear Side : Electric - Control Box Section 8 Page 8 Model: Electrical Control Unit –Steam Type Model: Electrical Control Unit -Heating Type Model: Electrical Control Unit-Gas Type Model: Option Description Item Part No. Qty. A0-E021-031/1 Terminal block 3 pole A0-E055-001 Connector, Ground lug A0-E006-073...
  • Page 62 Description Item Part No. Qty. A0-E036-006 Mechanical interlock A0-E036-007 Power connection kit for reversing A0-E010-035 Circuit breaker 2A. (Gas, Electric, Steam Type) A0-E010-034 Circuit breaker 3A. (Gas, Steam Type) A0-E010-029 Circuit breaker 6A. (Electric Type) A0-E009-017 Relay 24VAC 50/60HZ. A0-E021-039 Terminal block 10POS A0-A090-130 Decal For Transformer Terminal Block...
  • Page 63 Parts List: Middle Rear Side - Driving System Section 8 Page 9 Model: Option Item Part No. Qty. Description A2-S120-012 Exhaust duct outlet A2-S120-015 Rear panel assembly A2-S120-101 Electrical box A2-S120-104 Back guard (Upper) A2-S120-105 Back guard (Lower) A0-E014-014 Micro switch (Standard) A2-SDE1-027 Cabinet sail switch shell A0-E008-873...
  • Page 64 Parts List: Middle Rear Side - Bearing Section 8 Page 10 Item Part No. Qty. Description A0-M008-033 Basket Pulley A2-S120-022 Bearing mount, Top A0-A004-274 Bearing block unit+ housing M16 A2-S120-024 Basket shaft A0-M009-034 Basket pulley bushing A0-M008-032 Idler pulley A2-S120-023 Bearing mount, Lower A0-A004-276 Idler Shaft Bearing...

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