Country Flame Inglenook IWZC-02 Owner's Manual
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Country Flame Inglenook IWZC-02 Owner's Manual

Zero clearance non-cat fireplaces
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TM
INGLENOOK
™
MODEL IWZC-02
ZERO CLEARANCE NON-CAT FIREPLACES

OWNERS MANUAL

© 2006
This manual was written to ensure safe, efficient, and dependable operation of your Country Flame Inglenook high-
efficiency fireplace system. Please read and understand these instructions and ensure conformance to all local codes
before installation or operation of this product.
CAUTION: Do not attempt to modify or alter the construction of the fireplace or its components. Any modification
or alteration of construction may void the warranty, listings and approvals of this system. Country Flame Technologies
assumes no responsibility for damages or resultant injuries caused by any modification or alteration to an Inglenook.
This unit is listed to the following standards: UL 127-1999, ULC S610-98
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE
COUNTRY FLAME TECHNOLOGIES
A Division of American Products, LLC
900 George Street
Marshfield, 65706
(417) 859-0990
Version: 7.0
WWW.COUNTRYFLAME.COM
1

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Summary of Contents for Country Flame Inglenook IWZC-02

  • Page 1: Owners Manual

    OWNERS MANUAL © 2006 This manual was written to ensure safe, efficient, and dependable operation of your Country Flame Inglenook high- efficiency fireplace system. Please read and understand these instructions and ensure conformance to all local codes before installation or operation of this product.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS COUNTRY FLAME LIMITED WARRANTY ... 4 FOREWARD ... 6 SAFETY RULES ... 7 WARNOCK HERSEY SAFETY LABEL... 8 THE INGLENOOK FIREPLACE... 9 INTRODUCTION ... 9 PARTS REQUIRED... 9 ADDITIONAL EQUIPMENT ( OPTIONAL INGLENOOK FIREPLACE OPERATION... 10 FUEL ... 10 FIRST FIRE...
  • Page 3 OUTSIDE AIR KIT INSTALLATION ... 29 ELECTRICAL LINE INSTALLATION ... 30 120 VOLTS AC FOR BLOWER SYSTEM... 30 THE CHIMNEY... 32 CHIMNEY INSTALLATION... 32 CHIMNEY INSTALLATION INSTRUCTIONS ... 33 CHIMNEY CHASE AND MULTIPLE TERMINATIONS ... 38 CHIMNNEY TYPE ... 39 APPROVED CHIMNEY PRODUCT...

  • Page 4: Country Flame Limited Warranty

    Country Flame dealer. Country Flame shall have no warranty obligations if this product; (1) was not purchased from an authorized Country Flame dealer; (2) was not installed by a Country Flame dealer or other preauthorized, professional installer;...

  • Page 5: Warranty Information

    Trained By: __________________________________________________ NOTE: FILL OUT THE ABOVE WARRANTY INFORMATION AND KEEP THIS COPY FOR YOUR PERSONAL RECORDS. REGISTRATION OF THIS WARRANTY CONSTITUTES YOUR ACCEPTANCE OF ALL TERMS CONTAINED THEREIN. Version: 7.0 Country Flame Technologies Phone Number Serial No# __________________ _____________...

  • Page 6: Foreward

    Country Flame Technologies, A Division of American Products, LLC. and its employees would like to thank you for the purchase of an Inglenook Zero Clearance Fireplace. All of us at Country Flame are very proud of this American born, American tested, and American produced product. Through this pride and dedication, Country Flame employees wish you and your family a lifetime of happiness and warmth through the use of this product.

  • Page 7: Safety Rules

    Warning: Country Flame does not recommend the use of solid fuel fire log products. If used, do not poke or stir the logs. Follow all solid fuel fire log instructions, warnings, and caution markings on the packaging prior to use.

  • Page 8: Warnock Hersey Safety Label

    WARNOCK HERSEY SAFETY LABEL Version: 7.0...

  • Page 9: The Inglenook Fireplace

    Contact your local authorized Country Flame dealer for a list of qualified installers. Failure to follow the Country Flame Owners Manual or conform to local codes may void the warranty. Failure to follow industry recommended standards or local codes may create a potentially unsafe condition that could be hazardous to surrounding construction or residential occupants.

  • Page 10: Inglenook Fireplace Operation

    INGLENOOK FIREPLACE OPERATION FUEL The Inglenook should be fueled with seasoned cordwood. Hardwoods will provide more energy per pound of wood consumed because of its superior density when compared to softwood. If hardwoods are utilized to fuel your Inglenook, the results will be a longer burning fire that requires less frequent refueling.

  • Page 11: Combustion Control

    Inglenook just below the bottom edge of the top grill as shown in Figure 1. An air damper tool is offered by Country Flame to extend the length of this control mechanism. This combustion air damper control is fully opened when the control is moved all the way to its left position.

  • Page 12: Medium Burn Mode

    MEDIUM BURN MODE Country Flame recommends this mode for normal use of the Inglenook Fireplace. Operating the fireplace in this manner will minimize the amount of creosote on the glass and in the chimney. The combustion air damper should be set somewhere between the ¼...

  • Page 13: Refueling For Optimum Performance

    change in the flame pattern. The flames will be slow and intermittent and may appear dirty if the wood is too wet i.e., a moisture content of 20% and more. During the Low Combustion Burn Mode, creosote may accumulate on the glass doors. combustion burning should only be used after the firebox has been allowed to reach a hot operating temperature i.e., the air combustion damper has been fully open to produce a hot fire for about an hour.
  • Page 14 2. Negative Pressure As the Inglenook fire burns, the exhaust gases are drafted up and out of the chimney system. The Inglenook Fireplace system is “pulling” fresh air from somewhere to keep the fire burning properly. The Inglenook’s exhausted draft air has to be replaced via a properly operating outside air duct system connected to the fireplace.

  • Page 15: Important Notes

    FIGURE 5: CHIMNEY INSTALLATION DIMENSIONS 7. Poor Chimney Draft Perform the following simple test of your chimney draft. With no fire in the Inglenook firebox hold a recently lit match (smoke should be trailing from the match) inside the firebox towards the upper one third of the top of the firebox.

  • Page 16: Maintaining Your Inglenook Fireplace

    The amount of creosote created by operating the Inglenook Fireplace will depend on variables such as the frequency of use and the type of fire that is routinely burnt. Country Flame recommends: 1. Inspect the chimney system weekly or before each use. From this the operator will gain knowledge of how often it will be necessary to clean or have the chimney cleaned.

  • Page 17: Gold Door Care

    4. Always use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion. 5. Inspect outside the house to ensure that sparks and hot embers coming out of the chimney are not igniting the roof or any adjacent building or property.

  • Page 18: Door(S) Installation

    The Inglenook doors have been adjusted at the Country Flame factory. If the door fit is not satisfactory, the owner can adjust the doors using the hinge screws, refer to Figure 7.

  • Page 19: Glass Cleaning

    (see “Refueling for Best Performance”.) If the door glass does require cleaning, use an authorized fireplace glass cleaner. Country Flame’s authorized dealer will be happy to recommend a suitable cleaner that should be available in your locale.

  • Page 20: Door Gasket Replacement

    Apply gasket cement to the gasket channel per instructions provided with the gasket kit. Once the cement has been properly applied, install the new gasket. Both gasket and gasket cement are available from your authorized Country Flame dealer. The following table defines the gasket material used in the Inglenook Fireplace:...

  • Page 21: Fireplace Installation

    FIREPLACE INSTALLATION INGLENOOK FIREPLACE LOCATION 1. The best location for your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is to be located. It is important to allow space in front of the unit for the hearth extension and the mantel as well as taking into consideration where the room hot air ducts (optional) will be installed if the fireplace upper grill is not going to be used or is going to be augmented by optional hot ducts.

  • Page 22: Hearth Extension Requirements

    Country Flame provides a non-combustible sealing strip for use in the hearth extension. All hearth extensions must have an R-value of 2.0 or greater to ensure proper floor protection.
  • Page 23 3. Frame the Inglenook Fireplace with vertical studs on each side of the fireplace. These studs should run from floor to ceiling as shown in Figure 12. If combustible facing is to be used, space the studs back from the front edge of the fireplace by the thickness of the facing material.

  • Page 24: Insulated Chase Construction

    INSULATED CHASE CONSTRUCTION FIGURE 13: INSULATED CHASE FACING 1. Combustible material must be installed flush with the fireplace. It may not project in front of or on the fireplace. This means that the steel front façade of the fireplace must not be overlapped with the combustible facing material.

  • Page 25: Mantel Clearances

    Then Inglenook Fireplace must be securely fastened to the floor of the mobile home using the system provided by Country Flame. Figure 16 demonstrates the recommended “tie down” points for use in securing the Inglenook Fireplace to a mobile home floor. In addition, the Inglenook Fireplace should NEVER BE INSTALLED IN THE SLEEPING AREA OF ANY MOBILE HOME.

  • Page 26: Hot Air Duct Installation

    There are many different types of hot air ducting systems in the marketplace today. Only a hot air duct system that has been specifically safety tested with the Inglenook Fireplace is authorized for use with this product. Country Flame Technologies has safety tested the following kit: IN-7000GDK...
  • Page 27 FIGURE 18: HOT AIR DUCT KIT MULITPLE LOCATION INSTALLATION ot air duct outlets must be installed with the following information or local codes adhered to: 1. Remove the plates closing up the eight-inch diameter holes on top of the Inglenook Fireplace. There is a hot air duct outlet on each side of the eight-inch chimney flue outlet.

  • Page 28: Outside Air Kit

    Inglenook Fireplace has not been tested for a Central forced air kit and should not be used in such applications. 7. Use only Country Flame approved grills and components as described in the kit and specifications sections of this manual. Non-approved grills or registers may be too restrictive and thus create a situation that overheats the fireplace or ceiling.

  • Page 29: Outside Air Kit Installation

    Figure 19 shows multiple outside air kit installation possibilities. Galvanized pipe can be used for the outside air tubing but Country Flame Technologies recommends insulated pipe. Insulated pipe will reduce, if not eliminate, the chances of water condensate as cold air is brought into a warm air (living space.) Carefully pull back the insulation and plastic cover at...

  • Page 30: Electrical Line Installation

    ELECTRICAL LINE INSTALLATION 120 VOLTS AC FOR BLOWER SYSTEM The Inglenook blower system requires a 120-volt alternating current, 15-ampere, 60-Hertz power supply circuit. Figure 20 shows the basic electrical diagram for the Inglenook’s blower system. CAUTION: Moving parts may cause Injury. Do not operate the Inglenook with its lower grill open.

  • Page 31: Blower Operation

    BLOWER OPERATION Operation of the blower system is relatively simple. After the fire has generated enough heat, the blower system will automatically turn on. The blower begins to operate because the Inglenook grate area has reached approximately 110 F causing the installed snap disk to close thus energizing the blower motor electrical circuit.

  • Page 32: The Chimney

    Inglenook Fireplace. Installing the chimney must be in compliance with the local codes, chimney manufacturer’s recommended procedures, and must attach to the Country Flame product in accordance to instructions provided. CAUTION: DO NOT FILL REQUIRED CLEARANCES AROUND THE CHIMNEY AND SURROUNDING COMBUSTIBLE MATERIAL WITH INSULATION! The Inglenook Fireplace is listed for only an eight-inch diameter chimney system.

  • Page 33: Chimney Installation Instructions

    Flame Technologies Inc. cannot be held responsible for condensation/corrosion problems. In cold climates, Country Flame recommends the use of HT Listed UL103 2100° chimney. A rain cap must be installed on top of the chimney. Failure to install a rain cap will cause corrosion of the chimney system and degrade its expected life and warranty.
  • Page 34 REMINDER: The chimney must extend at least three feet above the highest point where it passes through the roof of a building. The chimney must be at least two feet higher than any portion of a building within ten feet of the chimney.
  • Page 35 FIGURE 24: EXAMPLE MULTIPLE CHIMNEY INSTALLATION (INTERIOR SPACE) Version: 7.0...
  • Page 36 Class A AC CHIMNEY INSTALLATION (AIR COOLED CHIMNEY) FIGURE 25: AC CHIMNEY Version: 7.0...
  • Page 37 FIGURE 26: EXAMPLE CHIMNEY INSTALLATION (exterior space) Version: 7.0...

  • Page 38: Chimney Chase And Multiple Terminations

    CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual, a chimney chase is considered a part of the chimney system rather than part of a building. The chimney termination must be placed a minimum of eighteen inches or four hundred and sixty millimeters above the case. For installations where more than one chimney is located in the same chase or within the same area, it is recommended that each chimney termination be separated by at least sixteen inches or four hundred and ten millimeters from the next chimney and each chimney termination be placed...

  • Page 39: Chimnney Type

    Flame Flue Adaptor. TYPE AIR COOLED EIGHT INCH LISTED PER UL 103 or ULC S269 Security Chimney Products Heatilator Chimney Products All brands of eight-inch type air-cooled chimney are approved when using an approved Country Flame Flue Adaptor. Version: 7.0...

  • Page 40: Installation Items

    INSTALLATION ITEMS Item Required Inglenook Fireplace Inglenooks hold down system (mobile home only) Inglenook Hearth Extension Sealing Strip Inglenook Upper Grill or Grill Plate Inglenook Lower Grill assembly Inglenook Left Door assembly Inglenook Right Door assembly Inglenook Air Damper Tool Approved Chimney Starter Collar Approved Chimney System Approved Fresh Air Intake System...

  • Page 41: Appendix A

    If the fireplace gets too hot, too quick, the paint will crack. Country Flame recommends that the owner leave the door ajar on the fireplace during this process to prevent the gasket from sticking to the curing paint.

  • Page 42: Do Not Attempt To Clean Hot Glass

    Country Flame dealers for assistance in replacing the glass. DO NOT ATTEMPT TO CLEAN HOT GLASS. Applying cleaner to hot glass may cause burns, emit hot noxious fumes, and the glass is more likely to stain.

  • Page 43: Appendix B

    APPENDIX B CLEARANCE TO COMBUSTIBLES The following clearances meet the minimum requirements for a safe installation Sidewall: 18 inches measured from the outer door edge hinge Ceiling: 7 feet from the base of the fireplace Fireplace Enclosure: Bottom: Side: Back: Top: NOTE: Combustible material cannot be used in the space directly above the fireplace.

  • Page 44: Appendix C

    APPENDIX C REPLACEMENT PARTS Part Number Description PP-1194 Ash Grate IN-201 Log Retainer/Security Kit PP-868 Fire Brick PP-753 Door Glass, plain PP-754-1 Door Glass, etched left PP-754-2 Door Glass, etched right PP-1192 Ash Pan Latch PP-1222 Magnetic Catch PP-71 Brass Spring Door Handle PP-1166 Owners Manual PP-1158...

  • Page 45: Replacement Part Drawings

    REPLACEMENT PART DRAWINGS _______________________________________________________________________ ________________________________________________________________________ Version: 7.0...
  • Page 46 ________________________________________________________________________ _______________________________________________________________________ Version: 7.0...
  • Page 47 ________________________________________________________________________ Version: 7.0...
  • Page 48 ________________________________________________________________________ ________________________________________________________________________ Version: 7.0...
  • Page 49 ________________________________________________________________________ ________________________________________________________________________ Version: 7.0...
  • Page 50 ________________________________________________________________________ Version: 7.0...

  • Page 51: Appendix D

    APPENDIX D WARNING LABELS Below is a sample list of the warning labels attached to the Country Flame Inglenook Fireplace product. It is important that the Inglenook owner familiarizes themselves with these labels and observes or adheres to the warnings provided.
  • Page 52 WARNING LABEL: FIRE HAZARD IF INTERFERENCE WITH AIRFLOW WARNING : This blower kit is for use only with the Inglenook Fireplace Model IWZC-02. Power must be disconnected to the Inglenook Fireplace before attempting installation of the blower kit. WARNING LABEL: INCLUDED ON BLOWER FAN IMPORTANT: Before commencing installation refer to the label located inside the firebox and the manufacture’s installation instructions packaged together with this...
  • Page 53 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here Country Flame Technologies A Division of American Products, LLC 900 George Street Marshfield, MO 65706 Version: 7.0...
  • Page 54 __________________________________________________ Model No# ___________________ Installed By: __________________________________________________ Trained By: __________________________________________________ NOTE: Failure to return the above warranty information within 30 days from the date of purchase will make the Version: 7.0 Serial No# __________________ Country Flame warranty null and void.

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