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Country Flame INGLS 24-N Installating And Operation Manual

Inglenook fireplace gas log set, natural gas or propane conversioin kit
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COUNTRY FLAME TECHNOLOGIES
Country Flame Technologies
A Division of American Products, LLC
900 George Street
Marshfield, MO 65706
417-859-0990
417-859-0192
www.countryflame.com
INSTALLLATION, OPERATION, AND MAINTENANCE MANUAL
INGLENOOK FIREPLACE GAS LOG SET
MODEL INGLS 24-N OR INGLS 24-P
NATURAL GAS OR PROPANE CONVERSIOIN KIT
USA & CANADA TEST:
Harmonized ANSI Z21.60-2003
CGA 2.26-MO3 & CAN/CGA-21.7.M91
If the directions contained in this manual are not followed
WARNING:
exactly, a fire or explosion may result causing property damage, personal injury
or loss of life.
•
Do not light any appliance.
•
Do not touch electrical switches; do not use the phone in your
building.
•
Immediately call the gas company from a neighbor's phone.
•
Follow gas company instructions.
•
Call the Fire Department if Gas Company doesn't answer.
Do not store or use gasoline or any flammables (vapors or liquids) in the vicinity of
this or any other appliance.
Installation and repair must be performed by a qualified service person or gas supplier.
© 2004
TESTED BY:
WARNOCK HERSEY
IF YOU SMELL GAS
FOR YOUR SAFETY
FOR YOUR SAFETY
COUNTRY FLAME

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Summary of Contents for Country Flame INGLS 24-N

  • Page 1 Marshfield, MO 65706 417-859-0990 417-859-0192 www.countryflame.com MODEL INGLS 24-N OR INGLS 24-P NATURAL GAS OR PROPANE CONVERSIOIN KIT If the directions contained in this manual are not followed WARNING: exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Table Of Contents

    INTRODUCTION ...4 SAFETY INFORMATION ...5 INSTALLATION PREPARATION...6 CLEANING ... 6 NEW INSTALLATION ... 6 INGLENOOK PARTS REMOVAL... 7 INSTALLATION, GAS LINE ...8 PRESSURE TESTING ... 8 SIT 820 NOVA mV GAS CONTROL VALVE... 9 INGLENOOK GAS LOG KIT ...9 INSTALLATION FACTOR A:... 9 INSTALLATION FACTOR B:...
  • Page 3 TABLE OF CONTENTS NOVA mV SET-UP GUIDE ...31 SAFETY LABEL... 32 REPLACEMENT PARTS – INGLS 24N or INGLS 24P ...33 LIMITED 10 YEAR WARRANTY ...34 Version 1.0b...

  • Page 4: Introduction

    Inglenook gas log set for Inglenook owners that want to convert their product from wood to gas. This Country Flame gas log set is the only product certified for use and can only be used in the Inglenook solid fuel fireplace.

  • Page 5: Safety Information

    SAFETY INFORMATION The Inglenook gas log kit is designed to be installed only in an Inglenook solid-fuel burning fireplace that has a working flue constructed of noncombustible materials. Maintain a minimum permanent free flue opening of 50.2 square inches provided by the Inglenook fireplace chimney and chimney damper system to vent flue gasses.

  • Page 6: Installation Preparation

    Inglenook solid fuel fireplace can create installation or operational problems when converting or operating the Inglenook gas log system. Contact a local authorized dealer or Country Flame to resolve any confusion or issues associated with installation. To maintain a valid Country Flame warranty, the use of a certified installer is required.

  • Page 7: Inglenook Parts Removal

    FIGURE 1 identifies each of these parts and TABLE 1 lists each of these parts along with the Country Flame Part Number. Use TABLE 1 as a check sheet when removing these parts. Once removed, the wood burning parts need to be properly packed and stored away for potential future use.

  • Page 8: Installation, Gas Line

    INSTALLATION, GAS LINE Installation of the Inglenook fireplace and the Inglenook gas log kit must conform to National Standards, NFPA 54 (natural gas) or NFPA 58 (propane). The installation of gas line and leak testing must conform to the National Fuel Gas Code ANSI Z223.1 (United States) and CAN/CGA B-149 (Canada) Installation Code and all local codes and gas supplier restrictions.

  • Page 9: Installation Factors

    Correct any discrepancy between the gas log kit’s fuel type and the fuel being used. WARNING: Do not use a Country Flame gas log kit with the wrong fuel. Improper fuel use is dangerous to facilities and occupants and immediately voids Country Flame’s product warranty. Consult a certified installer or authorized dealer.

  • Page 10: Liquid Propane Conversion Kit

    Use the appropriate version of TABLE 2 as a check sheet while verifying the presence and condition of each kit part. Again, contact Country Flame or an authorized dealer to resolve any issues before converting the Inglenook gas log set to a different fuel.

  • Page 11: Inglenook Gas Log Kit Specifcations

    Test procedures for verifying the fuel pressures are provided as part of the SIT 820 control valve operation provided in this manual. Contact a local authorized dealer or Country Flame direct to resolve any issues with specifications or the requirements thereof. TABLE 3:...

  • Page 12: Installation, Burners

    INSTALLATION, BURNERS STEP 1: Once TABLE 1 has been filled in, once all parts have been removed from the Inglenook Fireplace and properly stored, then installation of the gas burner system can begin. FIGURE 5 shows the valve plate assembly that is to be installed in the bottom of the Inglenook in the direction of the arrows. This assembly includes the gas valve and gas line with front and rear gas orifices, the gas valve frame, the base plate, and the pilot valve assembly.
  • Page 13 STEP 2: The ember tray and rear burner assembly are now ready for installation. This assembly includes steel tray framing, the rear burner assembly, including the gas tube. Refer to FIGURE 7 to view the installation of these parts. The installation is in the direction of the arrows shown in FIGURE 7. FIGURE 7: BURNER INSTALLATION, STEP 2 FIGURE 8 shows the rear burner tray assembly installed and sitting properly in the bottom of the Inglenook Fireplace.
  • Page 14 STEP 3: The front burner assembly is now ready for installation. This assembly includes the front burner tray and adjustable shutter gas tube. This front burner sits into the only opening left from the part installed in STEP 2. It is important to ensure the adjustable shutter tube sit properly over the front gas orifice so that the front burner tray will sit flat into its opening.
  • Page 15 STEP 4: In STEP 4 the log grate assembly is installed in the Inglenook. This assembly is to be set into the alignment slots provided. FIGURE 12 can be viewed for a look at the proper installation. FIGURE 12: LOG RETAINER, STEP 4 COMPLETE STEP 5: The control panel is installed in STEP 5.

  • Page 16: Installation, Embers

    INSTALLATION, EMBERS STEP 6: FIGURE 14 shows the embers installed on the front and rear burner. The embers add a “burning ash effect” to the log system when gas is burnt. Embers also help to break up the gas molecules as they pass through the front and rear burner plates and into the burn chamber where these gas molecules combine with oxygen to ensure complete combustion.

  • Page 17: Installation, Gas Logs

    INSTALLATION, GAS LOGS STEP 7: STEP 7 begins the process of installing the six logs that make up the Inglenook log set. It is imperative that these logs are installed exactly as is shown in FIGURE 15 through FIGURE 21. Failure to install the gas logs correctly will cause the Inglenook gas log system to burn inefficiently.
  • Page 18 FIGURE 17: THIRD LOG INSTALLATION FIGURE 18: FOURTH LOG INSTALLATION Version 1.0b...
  • Page 19 FIGURE 19: FIFTH LOG INSTALLATION FIGURE 20: SIXTH LOG INSTALLATION Version 1.0b...
  • Page 20 FIGURE 21: COMPLETED GAS LOG INSTALLATION The Inglenook gas log system installation is now complete. The installer can proceed to the first fire and lighting instructions on the next page. The entire system should be carefully monitored for the first several fires until the homeowner is convinced that everything is operating properly.

  • Page 21: Operating Instructions

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion WARNING: may result causing property damage, personal injury, or loss of life. The Inglenook has a pilot light system that must be lit by hand. Follow these instructions exactly, when lighting the pilot.

  • Page 22: Maintenance Instructions

    The frequency of performing Inglenook fireplace maintenance depends on site-specific conditions and the frequency of use. Country Flame recommends that a certified service technician perform an annual check- up prior to the start of each heating season. Both specific and general maintenance guidelines are presented in this section.

  • Page 23: Check Vent System

    Inglenook gas log system. Country Flame recommends that at a minimum, a certified professional conduct an annual inspection of the venting system. At no time should the Inglenook’s combustion air or ventilation air become obstructed.

  • Page 24: General Periodic Inspections

    GENERAL PERIODIC INSPECTIONS Check the venting system annually and make sure the system is clear of any debris. Check flame patterns periodically. Allow 15 minutes for a flame to reach maximum color and height. GENERAL CLEANING, PAINTED SURFACES Occasionally dry rag dust the Inglenook to keep the painted surface looking new. Paint can be touched up as needed.

  • Page 25: Propane Fuel Conversion Instructions

    PROPANE FUEL CONVERSION INSTRUCTIONS The Inglenook gas log kit is shipped from the Country Flame factory set for 65,000 Btu/hr natural gas fuel usage; however, conversion kits may be purcahsed from Country Flame to convert the Inglenook gas log kit to different fuels;...
  • Page 26 Remove the two burners. Mark each burner as to their location. Refer to FIGURE 4 and STEP 10 TABLE 3 for proper air shutter adjustment for each burner. Adjust each burner’s air shutter to meet fuel conversion requirements. NOTE: Use the shank of an appropriately sized drill bit as an air shutter gauge.

  • Page 27: Check For Gas Leaks

    Inglenook gas log system on and off automatically. If additional airflow is desired, purchase an optional Inglenook blower kit, part number IN-6200, directly from Country Flame or one of its local authorized dealers. Follow the instructions provided with the blower kit. The blower will automatically turn on when the heat sensing thermo-disc closes.

  • Page 28: Troubleshooting Instructions

    TROUBLESHOOTING INSTRUCTIONS PROBLEM POSSIBLE CAUSE Pilot will not Air in gas lines light. Defective spill switch. Wrong Inlet Pressure. piezo Defective spark electrode. Defective piezo wire. Safety interlock function engaged. Pilot will not Wrong inlet pressure hold. Pilot adjustment screw not adjusted properly.

  • Page 29: Troubleshooting Instructions (Cont'd)

    TROUBLESHOOTING INSTRUCTIONS (cont’d) PROBLEM POSSIBLE CAUSE No gas to main Gas pressure to appliance is burner. low. Thermostat or Pilot not lit. wall switch will not cycle main Control knob not in ON burner position. Thermostat not in the ON position.

  • Page 30: Trouble-Shooting Guide

    TROUBLE-SHOOTING GUIDE The 820 Nova millivolt control valve is available in three different configurations. They are the (1) Millvolt Plus vented, or the (2) Millivolt Plus vent-free, or the (3) Millivolt systems. The Millivolt Plus vented system is for use in direct vent appliances that require fast shut-off in the even of a pilot flame failure.

  • Page 31: Nova Mv Set-Up Guide

    The following information is provided to assist in the set-up of the 820 NOVA mV control valve. A certified professional should install, perform conversions, and verify the proper operation of all Country Flame gas appliances. If there are any questions, please contact a local authorized dealer or Country Flame direct for assistance.

  • Page 32: Safety Label

    SAFETY LABEL FIGURE 29: CONTROL PANEL OVERLAY Version 1.0b...

  • Page 33: Replacement Parts - Ingls 24N Or Ingls 24P

    REPLACEMENT PARTS – INGLS 24N or INGLS 24P When requesting service or replacement parts for your fireplace, please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. PART Figure 30, Item 1 EMBER TRAY ASSEMBLY Figure 30, Item 2 BACK BURNER ASSEMBLY...

  • Page 34: Limited 10 Year Warranty

    Country Flame Inglenook Gas Products. If Country Flame Technologies is reasonably satisfied that any part or portion of the fireplace covered by this Limited Warranty is defective in material or workmanship under normal use and service as described in the Operating Instructions, Country Flame Technologies will take the following actions: 1.

This manual is also suitable for:

Ingls 24-p

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