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OPERATOR'S MANUAL
POWERED SLIP ROLL
MODEL: SR-5016
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 1/2017
© 2017 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial SR-5016
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Forming Width 50" (1270mm) Roll Speed 16rpm Upper Roll Diameter 3" (76.2mm) Minimum Forming Diameter 4.5" (114.3mm) Mild Steel Capacity 16ga. (1.5mm) Wire Grooves .315", .377", .5" (8, 9.5, 12.7mm) Stand Power 220V, 60hz Motor 1hp (.75kw) Shipping Weight 770lbs. -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. ... -
Page 14: Overall Dimensions
OVERALL DIMENSIONS 17.00" 67.00" 13.50" 54.50" (Holes) (Holes) GETTING TO KNOW YOUR MACHINE Machine Stand Supports machine components. Top Pivot Roll Pivots to allow removal of finished piece part. Safety Stop Bar Activates switch to stop drive motor. Lower Roll Adjustment Up-down motion to pinch material for rolling. -
Page 18: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 19 Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 20: Operation
DO NOT exceed rated capacity on this slip roll. It has been tested at the factory to roll 16 Ga. x 50” wide mild steel. The Baileigh SR-5016 slip roller has three 3” diameter rolls. The two front rolls, one placed vertically above the other are clamping rolls. The bottom roll is adjustable for material thickness up to 16 gauge. -
Page 21: Removing The Rolled Piece Part
Removing the Rolled Piece Part CAUTION: To avoid Operator Injury or Machine Damage NEVER run the machine while the roll is pivoted out. 1. Press down on the safety stop bar to de-energize the motor. 2. Turn the two bolts (D) counterclockwise (ccw) which will lower the bottom front roll. 3. -
Page 22: Sheet Rolling Procedure
SHEET ROLLING PROCEDURE Determining Length of Material LENGTH OF MATERIAL necessary to form the desired size circle is the first consideration in circle forming. To determine the approximate length of material needed use the formula: C = I x D, Where C is the circumference, I is the value of π or 3.1416, and D is the diameter. For example, to find the length of material (C or Circumference) to form a 4”... -
Page 23: Pre-Bending And Finish Rolling
Pre-Bending and Finish Rolling PRE-BENDING is the operation where the ends of the material are bent to the same radius as that of the finished piece. This principle is used to get the best results in full circle bending. Before bending, follow these steps: ... -
Page 25: Bending Allowance
BENDING ALLOWANCE In order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the piece. Because of differences in sheet metal hardness, and whether the bend is made with the grain or against it, exact allowances must sometimes be made by trial and error. -
Page 26: Drive Chain Adjustment
DRIVE CHAIN ADJUSTMENT The drive chain on the Baileigh 5016 slip roll has been properly adjusted at the factory. Because of the relatively slow rpm of the drive components, there should be minimal wear on the chain. CAUTION: Before removing the guards make sure that the power to the machine has been disconnected. -
Page 27: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Check daily for any unsafe conditions and fix immediately. ... -
Page 28: Parts Identification Drawing
PARTS IDENTIFICATION DRAWING 11 12 21 22... -
Page 29: Parts List
Parts List Item Description Qty. Side frame "R" Side frame "L" Fixed base Top cover Lower cover Clamp handle Rear roll Upper roll Lower roll Screw adjuster Screw adjuster Pin (lower roll) Bottom roll set Upper roll set Gear M4 x 16T Gear M4 x 19T - 1 1/2 Gear M4 x 19T - 1 1/4 Chain sprocket... -
Page 30: Electrical Schematic
ELECTRICAL SCHEMATIC... -
Page 31: Electrical Enclosure Door
ELECTRICAL ENCLOSURE DOOR TERMINAL BLOCK MOTOR 1 2W 220V 60Hz... -
Page 32: Electrical Component Photo
ELECTRICAL COMPONENT PHOTO... -
Page 33: Electrical Component Bill Of Material
Electrical Component Bill of Material Item Qty. Description Specification Note Selector Switch 30# 1A 24V RED Push Button Switch 30# 1B 24V YELLOW Transformer 1pH, 220/24V, 2A, 60Hz Fuses 10 x 38mm 2A Power Relay MY2J 24V Magnetic Switch CN-11 8.5A Terminal Block 12P 25A Thermal Overload... - Page 34 NOTES...
- Page 35 NOTES...
- Page 36 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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