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Baileigh Industrial WL-1218VS Operator's Manual

Variable speed wood lathe
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OPERATOR'S
MANUAL
VARIABLE SPEED WOOD LATHE
MODEL: WL-1218VS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 08/2015
© 2015 Baileigh Industrial, Inc.

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  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 INSTALLATION ......................12 Securing the Base .....................
  • Page 3 LATHE PARTS DIAGRAM .................... 39 Parts List ........................40 TROUBLESHOOTING ....................43 Motor & Electrical ...................... 43 Wood Lathe Operation ....................44...

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 9 HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. Power Switch with Lock Out In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the Power Switch paddle downward.

  • Page 10: Safety Precautions

    SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 11 10. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 11. Sanding Polishing. Remove the tool rest before performing polishing or sanding operations. 12. Keep work area clean. Cluttered areas invite injuries. 13. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities.
  • Page 12 28. Know the location of the ON - OFF switch and the “E”- STOP button. 29. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine. 30.

  • Page 13: Technical Specifications

    TECHNICAL SPECIFICATIONS 12” (304.8mm) Swing Over Bed 9.4” (238.76mm) Swing Over Tool Rest 18” (457mm) Maximum Distance Between Centers 3” (76.2mm) Face Plate Diameter 1”, 8TPI, RH thread Headstock Spindle Headstock Spindle Taper Tailstock Spindle Taper 2-1/4” (57.1mm) Tailstock Spindle Travel 0.433”...

  • Page 14: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 15: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 16: Securing The Base

    Securing the Base WARNING: Before operating; make sure it is positioned firmly on a solid work surface. If it tips over on you, it could cause severe injury or death. The lathe must be positioned on a smooth, level surface. Install the leveling bolts and pads under the four corners of the lathe.

  • Page 17: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE Head Stock Motor Flywheel Safety Switch Leveling Foot Index Pin Tool Rest Carriage Handle Tool Rest Locking Handel Tool Rest Carriage Quill Handwheel Tailstock Quill Locking Handle Tailstock Live Center Tool Rest Face Plate Belt Tension Lock Lever Belt Tension Release Lever Belt Guard...

  • Page 18: Tools And Tooling

    Tools and Tooling Face Plate Wrench Belt Tension Release Lever Knock Out Bar Headstock Spur Center Live Center Hex. Wrench 3mm Tool Rest...

  • Page 19: Safety Switch

    Safety Switch This Lathe has a rocker style switch that will accept a safety padlock with 6.4mm (1/4”) diameter shackle (not included). To safeguard your machine from unauthorized operation and accidental starting by young children, the use of a padlock is required. Store the key in a safe, inconspicuous place in your workshop.

  • Page 20: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Install the belt tension release lever as shown. 2.

  • Page 21: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 22: Power Cord Connection

    • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 23: Basic Adjustment

    BASIC ADJUSTMENT Change Spindle Speed This lathe is equipped with an electronic variable speed controller allowing the user to change the speed of the spindle (within the 3 different spindle speed ranges: 250 - 750, 600 - 1800 & 1350 - 4000rpm) by simply turning the speed control dial. IMPORTANT: Turning speeds vary depending on the size and diameter of the workpiece as well as which stage you are at in the overall turning process.

  • Page 24: Electronic Variable Speed Control

    Electronic Variable Speed Control Use the speed control knob (A) to vary the speed within that range. As you face the lathe, turn knob forwards (towards you) to increase speed, turn it backwards (or away from you) to decrease speed. Warning: Always set the speed control knob to its lowest setting before starting the lathe.

  • Page 25: Tool Rest

    Tool Rest Position the tool rest as close to the workpiece as possible. It should be 1/8” (3mm) above the centerline of the workpiece. 1. Turn off and unplug the lathe from the power source. 2. Position the tool rest carriage on the bed by releasing the carriage handle and sliding base to the desired position.

  • Page 26: Index Pin

    3. Place index pin (C) in one of the three holes (D) and place faceplate wrench (E) on faceplate shoulder flats and turn wrench to loosen faceplate. 4. Once loose, the faceplate (F) can be unscrewed. Replacement Face Plate 1. To re-attach faceplate, screw it back on to the spindle nose.

  • Page 27: Headstock Spur Center

    Headstock Spur Center The headstock spindle has an MT#2 taper hole into which the spur center fits. 1. Turn off and unplug the lathe from the power source. 2. Make sure the shank of the spur center (A) and the spindle hole are clean and free of debris 3.

  • Page 28: Tailstock Quill

    Tailstock Quill The tailstock quill can be moved in and out of the tailstock casting by turning the tailstock quill movement quill handwheel. 1. To move the tailstock quill, loosen the quill locking handle (A). 2. Turn the quill movement quill handwheel (B) to move the quill as needed.

  • Page 29: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. • Tighten all screws and levers securely when adjusting any part of the lathe. Also, be sure any lathe accessories are fastened and tightened before turning on the lathe. •...

  • Page 30: Mounting The Workpiece

    Mounting The Workpiece Note: When mounting a workpiece, first tap the spur center into the workpiece using a soft mallet before installing into headstock. Mounting a Typical Bowl Workpiece The workpieces can be mounted to the faceplate through the faceplate's four holes using screws appropriate for the type of wood being turned.

  • Page 31: Additional Operation

    ADDITIONAL OPERATION The following directions will give the inexperienced operator a beginning point for common lathe operations. Practice on scrap material before attempting serious work. CAUTION: Always wear proper personal protection equipment, including but not limited to, safety eye protection with side shields, face shield, safety footwear, and leather gloves to protect from, chips, dust, burrs, and slivers.
  • Page 32 • Skew Chisel—A very versatile tool that can be used for planing, squaring, V-cutting, beading, and parting off. The skew chisel is flat, double- ground with one side higher than the other (usually at an angle of 20-40˚). An example of a skew chisel is shown.

  • Page 33: Spindle Turning

    SPINDLE TURNING Working with any material that is attached to the lathe centers is called a spindle turning. This is the principal type of wood turning (chair and table legs, lamp stems, etc.) The turning of spindles can be done with either a scraping or cutting technique. The cutting technique, by virtue of faster wood removal and a cleaner surface, is the preferred method.
  • Page 34 The diagonal method consists of drawing lines from corner to corner, with the intersection marking the center of the work. After marking each end, mark the true center with a punch awl or dividers. If the stock is hardwood, the centers should be drilled to a depth of about 1/8”.

  • Page 35: Tool Rest Position

    Tool Rest Position Mount the tool rest in place about 1/8” away from the work and 1/8” above the work centerline. This position may be varied to suit the work and the operator. Place a guide mark on the tool rest shank as an aid to quick and accurate resetting.

  • Page 36: Position Of Hands

    3. The tool is held well up on the work, with the bevel or grind tangent to the revolving surface. This position will give a clean shearing cut. When pushed straight into the work, the gouge has a scraping action, (normally a poor practice in spindle turning).

  • Page 37: Smoothing A Cylinder

    Smoothing a Cylinder To smooth a cylinder, use a large skew chisel. This requires practice, but experience with this tool is very important. Place the cutting point near the center of chisel and high on the work. Sometimes, in striving for a certain position in relation to the work, the beginner will often overlook this all-important point.

  • Page 38: Faceplate Turning

    FACEPLATE TURNING Faceplate turning is when a workpiece is mounted to the faceplate, which is mounted to the headstock spindle. This type of turning is usually done with open- faced workpieces such as bowls. If screws cannot be placed into the workpiece, then a backing block must be glued to the workpiece and attached to the faceplate with screws.

  • Page 39: Maintenance

    MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your lathe should be done at periodic intervals to ensure that the machine is in good working order.

  • Page 40: Lubrication

    Lubrication Lubricate the bare metal locations on the lathe on a regular basis with light machine oil to prevent rust and corrosion. Motor Service Keep the motor as clean as possible. Prevent any water, oil, or wood chips from entering inside the motor housing.

  • Page 41: Wiring Diagram

    WIRING DIAGRAM...

  • Page 42: Lathe Parts Diagram

    LATHE PARTS DIAGRAM...

  • Page 43: Parts List

    Parts List Item Part No. Descriptions Specification Qty. 921456-001 Universal Handle 5/16''-18UNC-20mm 006001-054 Flat Washer 8.5*20*2.0t 910082-001 Motor Assembly 3/4HP*DC90V*2000rpm-8A 250372-615 Knob 380571-901 Handle Shaft 171960-902 Motor Plate 000403-207 Pan Head Screw M6*1.0P*16 000203-103 Set Screw M6*1.0P*10 090246-000 Motor Pulley 003201-101 Set Screw 1/4"-20NC*1/4"...
  • Page 44 Item Part No. Descriptions Specification Qty. 33.2 922318-000 Speed Control Assembly 33.2.1 922317-000 Speed Control Board 33.2.2 922437-000 Speed Controller 33.3 001201-704 Self-Tapping Screw M4*1.41P*8 32.4 250658-615 Switch Bracket 33.5 830014-001 Safety Switch 33.6 001904-102 Set Lock Screw M4*0.7P*4 33.7 922316-000 Speed Control Knob 33.8...
  • Page 45 Item Part No. Descriptions Specification Qty. 010001-000 Retaining Ring STW-10 050812-000 Tailstock 921455-001 Locking Handle 380409-902 Locking Lever 360369-901 Tailstock Screw 003201-101 Set Screw 1/4"-20NC*1/4" 240053-906 Handwheel 380857-000 Handle 380408-905 Connect Rod 172318-904 Face Plate Wrench 380559-905 Knock Out Bar...

  • Page 46: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Motor & Electrical Symptom Possible Cause Possible Solution 1. Test for good contacts; correct the wiring. 1. Plug/receptacle is at fault or wired incorrectly. 2. Ensure correct line voltage and that main power supply is switched ON.

  • Page 47: Wood Lathe Operation

    Symptom Possible Cause Possible Solution 1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid. 1. Motor or component is loose. 2. Replace dented fan cover; replace 2. Motor fan is rubbing on fan loose/damaged fan. Machine has cover.
  • Page 48 Vibration noise while 1. Replace or adjust fan cover. machine is running; noise 1. Dented fan cover on motor. Inspect motor fan and replace if remains constant when damaged. speed is changed. 1. Set tool rest higher. 2. Move the tool rest closer to 1.
  • Page 49 NOTES...
  • Page 50 NOTES...
  • Page 51 NOTES...
  • Page 52 BAILEIGH INDUSTRIAL, INC. 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...

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