Related Manuals for INGENIA Everest NET
Summary of Contents for INGENIA Everest NET
- Page 1 Everest NET - Product manual Edition 07/30/2021 For the most up to date information visit the online manual. INGENIA-CAT S.L. AVILA 124 08018 BARCELONA...
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Page 2: Table Of Contents
Energy efficiency ..............................17 EtherCAT Specifications CANopen Specifications Pinout 7.1. Connectors Overview............................21 7.2. P1 and P2 Power pins ............................21 7.3. P3 Feedback connector ............................. 23 7.4. P4 Everest NET Interface connector........................26 Safe Torque Off (STO) 8.1. Safety Function Specifications.......................... 32... - Page 3 8.2. Integration Requirements ..........................33 8.3. STO External Diagnostic Test ..........................35 8.4. STO Operation States ............................37 8.5. STO Inputs External Requirements ........................38 8.6. Typical Interface Circuit............................. 38 Dimensions Installation 10.1. Unboxing ................................41 10.2. Installation Safety Requirements........................41 10.3.
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Page 4: General Information
The information contained within this document contains proprietary information belonging to INGENIA-CAT S.L. Such information is supplied solely for the purpose of assisting users of the product in its installation. INGENIA-CAT S.L. rejects all liability for errors or omissions in the information or the product or in other documents mentioned in this document. ... -
Page 5: Safety Information
Everest NET - Product manual | Safety Information 3. Safety Information 3.1. For your safety The instructions set out below must be read carefully prior to the initial commissioning or installation in order to raise awareness of potential risks and hazards, and to prevent injury to personnel and/or damage to property. ... -
Page 6: Avertissements
Everest NET - Product manual | Safety Information Pour garantir la sécurité lors de l'utilisation de ce servomoteur, il est obligatoire de suivre les procédures incluses dans ce manuel. Les informations fournies sont destinées à protéger les utilisateurs et leur zone de travail lors de l'utilisation de l'appareil, ainsi que les autres matériels qui peuvent y être connectés. -
Page 7: Product Description
Everest NET - Product manual | Product Description 4. Product Description Everest NET is a high power, highly-integrated, digital servo drive intended to be plugged or soldered to an application-specific daughter board. The drive features best-in-class energy efficiency thanks to its state of the art power stage, and can be easily configured with Ingenia's free-to-download software MotionLab... -
Page 8: Specifications
Everest NET - Product manual | Product Description 4.2. Specifications 4.2.1. Electrical and Power Specifications Minimum DC bus supply voltage Maximum DC bus supply 80 V (continuous) voltage 85 V (peak 100 ms) Working at 80 V will require a stable power supply able to absorb any possible reinjection coming back from the driver. -
Page 9: Motion Control Specifications
≤ 2.2 W typ. consumption See details and conditions in the section below. The measurement includes 150 mW corresponding to the Ethernet magnetics, not included in the Everest NET. 4.2.2. Motion Control Specifications Supported motor types • Rotary brushless (SVPWM and Trapezoidal) •... -
Page 10: Inputs/Outputs And Protections
BiSS-C (up to 2 in daisy chain topology) • All feedback inputs are single-ended, 3.3 V logic levels. *Not all the existing absolute encoders are supported. Contact Ingenia for further information. Supported target sources Network communication (EtherCAT / CANopen) Control modes •... -
Page 11: Communication For Operation
Everest NET - Product manual | Product Description Motor temperature input 1x dedicated, 5 V, 12-bit, single-ended analog input for measuring motor temperature. NTC, PTC, RTD, linear voltage sensors , silicon-based sensors and thermal switches are supported. Protections • Hardcoded / hardwired Drive protections: •... -
Page 12: Reliability Specifications
Pollution Degree 2 environment according to IEC 61800-5-1: Normally, only installation environment non-conductive pollution occurs. Occasionally, a temporary conductivity caused by condensation is to be expected when the Everest NET is off. Minimum index of protection IP3X: Since Everest NET has accessible live electrical circuits, it should be... -
Page 13: Compliance
Everest NET - Product manual | Product Description 4.2.8. Compliance Part number → Industrial Extended (EVE-NET-E / EVE-NET-C) (EVE-NET-E-X / EVE-NET-C-X) EC Directives CE Marking • LVD: Low voltage directive (2014/35/EU) • EMC: Electromagnetic Compatibility Directive (2014/30/EU) • Safety: Machinery Directive (2006/42/EC) • RoHS 3: Restriction of Hazardous Substances Directive (2011/65/UE +... -
Page 14: Thermal Model
4.3.2. Thermal model The Everest NET is designed to be mounted on a cooling plate or heatsink to achieve its maximum ratings. In order to calculate the heatsink requirements, the power dissipation can be estimated below. In some low power applications, the Everest is NOT required to be mounted to any heatsink. In this case its thermal... -
Page 15: Current Derating
RMS values please refer to Disambiguation on current values and naming for Ingenia Drives. To ensure a proper performance of Everest NET, the case temperature should be held always below 85 ºC (T = 85 ºC). 4.3.4. Heat dissipation and heatsink calculation Following figure show the total power losses at different operating points. - Page 16 Everest NET - Product manual | Product Description Please, use the following procedure to determine the required heatsink: Based on the voltage & continuous (averaged) current required by your application and Current derating graph determine the Case temperature T . Remember that Case temperature must be always below 85 ºC (T <...
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Page 17: Energy Efficiency
Everest NET - Product manual | Product Description 4.3.5. Energy efficiency The following graph shows the net energy efficiency including logic for various operation points assuming 50ºC case temperature and maximum output power. Very high efficiencies > 99% can be achieved at 10 kHz or 20 kHz PWM frequencies. -
Page 18: Ethercat Specifications
Everest NET - Product manual | EtherCAT Specifications 5. EtherCAT Specifications Ports available LED Signals Status LED Link/Act LED Supported Mailbox CoE, FoE, EoE SDO info Supported Segmented SDO Supported SDO complete Supported access Modes of DS402 drive device profile Operation •... -
Page 19: Canopen Specifications
Everest NET - Product manual | CANopen Specifications 6. CANopen Specifications Ports available 1 CAN port LED Signals CANopen run LED (according to CiA-303) CANopen error LED (according to CiA-303) Modes of operation CiA-402 drive device profile • Voltage mode • Current mode •... - Page 20 Everest NET - Product manual | CANopen Specifications Fast-scan service is supported. Life guard protocol Implemented. Heartbeat Supported heartbeat producer. Time Stamp Supported time stamp consumer. INGENIA | 2021-07-30 08:36:17...
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Page 21: Pinout
Everest NET - Product manual | Pinout 7. Pinout 7.1. Connectors Overview 7.2. P1 and P2 Power pins INGENIA | 2021-07-30 08:36:17... - Page 22 Everest NET - Product manual | Pinout P1 Supply Power pins Name Type Function WARNING, POWER TERMINALS! POW_S Power supply positive (DC bus). GND_P Power supply negative (Power Ground). Internally connected to GND_D on a single point. Power pins can have high voltages > 50 V, always respect clearance and creepage requirements (Typ >...
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Page 23: P3 Feedback Connector
Ø 5.1 mm external, 3 mm board-to-board height. spacers. Wurth Electronics 9774030951R 7.3. P3 Feedback connector The pinout of the Feedback connector is exactly the same for Everest NET (EVE_NET) and Everest CORE (EVE_CORE) although the position of the connector is different. P3 Feedback connector... - Page 24 Everest NET - Product manual | Pinout Signal Description Type Signal Description Type name name GND_A Analog Ground. If no external Power GND_A Analog Ground. If no external Power analog circuits are used, do not analog circuits are used, do not connect this pin at all.
- Page 25 Everest NET - Product manual | Pinout 23 CLL Reserved. Must be tied or 24 DIG_E Incremental encoder 1 A. Single- pulled-down to GND_D. NC_1A ended 3.3 V inputs. 25 CHL Reserved. Must be tied or 26 DIG_E Incremental encoder 1 B.
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Page 26: P4 Everest Net Interface Connector
Hirose DF12 connectors operation and storage temperature, when mounted, is -45ºC to 125ºC. DF12(3.0)-60DP-0.5V(86) DF12NB(3.0)-60DS-0.5V( 7.4. P4 Everest NET Interface connector Although using the same physical connector as Everest CORE (EVE-CORE), position and pinout are different in Everest NET (EVE-NET). - Page 27 Everest NET - Product manual | Pinout P4 Everest NET Interface connector Signal Description Type Signal Description Type name name 1 3.3V_R 3.3 V voltage reference output Power 2 DNC Reserved. Do not connect with sink/source capability up output (leave floating). to ±10 mA. Excessive current...
- Page 28 Everest NET - Product manual | Pinout 11 GND_D Digital signal Ground. Power 12 GND_D Digital signal Ground. Power 13 MAGNE 3.3 V dedicated voltage output Power 14 3.3V_D 3.3 V, 250 mA max. output to Power TICS_C for the EtherCAT magnetics output supply peripherals.
- Page 29 Everest NET - Product manual | Pinout 41 PWM_ PWM output for driving a Output 42 DNC BRAKE mechanical brake. Configurable up to 40 kHz. A high level indicates the motor is free to move. Add a 10 kΩ ~ 47 kΩ pull-down...
- Page 30 Everest NET - Product manual | Pinout 63 DNC 64 ECAT_ State machine ERROR red LED Output CAN_E for EtherCAT and CANopen. Can directly drive a red LED anode at 3.3 V up to 3 mA. 65 ECAT_ State-machine RUN green LED...
- Page 31 Everest NET - Product manual | Pinout Manufacture Everest NET connector Required mating Description connector Hirose 80-pin mezzanine stacking board Electric connector. 0.5 mm pitch. Center strip, gold-plated surface mount contacts. 3 mm stacking height. Hirose DF12 connectors operation and storage temperature, when mounted, is -45ºC to 125ºC.
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Page 32: Safe Torque Off (Sto)
In order to ensure redundancy and safety, the Everest NET includes 2 separate STO inputs that must be activated or deactivated simultaneously (maximum 1.4 s mismatch). A difference of state between \STO1 and \STO2 inputs will be interpreted as an abnormal situation after 1.4 s the drive will be latched in a fault state. -
Page 33: Integration Requirements
Everest NET - Product manual | Safe Torque Off (STO) Safety Function Value Specification Safety relevant parameters according to EN Category 99% High 13849-1:2015 MTTFd ≥ 100 years (High) (certification pending) Safety Function t < 4.8 ms Reaction Time The Safety Function Reaction time is measured as the time since one of the STO inputs (STO1 or STO2) goes below 0.8 V and the STO function actuates (power transistors deactivated). ... - Page 34 Everest NET - Product manual | Safe Torque Off (STO) Maximum input LOW 0.8 V (below this value the STO is ACTIVE, no torque can be applied to level (VIL) the motor) Minimum Input HIGH 2.5 V (above this value the STO input is inactive, torque can be applied...
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Page 35: Sto External Diagnostic Test
STO diagnostic circuits. Note that it is responsibility of the customer to prevent any hazards related to motor movement during this proof test. The procedure requires the Everest NET to be connected to a brushless motor. INGENIA | 2021-07-30 08:36:17... - Page 36 (checking the Motor phases voltage with a multimeter). Shut-down Everest NET supply and remain in this state for more than 10 seconds. Power on the Everest NET with STO1= low, STO2 = high. Remain in this state more than 3.4 seconds.
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Page 37: Sto Operation States
Everest NET - Product manual | Safe Torque Off (STO) 8.4. STO Operation States The truth table of the STO inputs is shown next indicating the different states of the system: Mode State STO1 STO2 Power State description status / status /... -
Page 38: Sto Inputs External Requirements
Everest NET - Product manual | Safe Torque Off (STO) 8.5. STO Inputs External Requirements The following diagram summarizes the external requirements for the STO inputs. 8.6. Typical Interface Circuit The following diagram shows a suggested circuit interface for the STO inputs. - Page 39 Everest NET - Product manual | Safe Torque Off (STO) STO1 and STO2 signals should always change at the same time with a maximum of 1.4 s mismatch. This is necessary to have 2 channel redundancy and allow diagnostics, as a mismatch will cause an abnormal fault.
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Page 40: Dimensions
Everest NET - Product manual | Dimensions 9. Dimensions All dimensions are in mm. All tolerances ≤ ±0.2 mm 3D Model For further detail, download the STEP model. INGENIA | 2021-07-30 08:36:17... -
Page 41: Installation
Everest NET - Product manual | Installation 10. Installation 10.1. Unboxing When unboxing the drive please ensure the following: • Remove it from the bag carefully. • Check that there is no visible physical damage. If any, report it immediately to the carrier. -
Page 42: Back Installation
Everest NET - Product manual | Installation Ensure electrical conduction between the drive and Protective Earth, chassis, or the motor enclosure. This is strongly recommended for EMC and electrical safety. Secure the drive in place to prevent any damage. 10.3.1. Back Installation The preferred way to assemble the drive is from the back using a thermal interface tape and 4 x M2.5 screws. -
Page 43: Front Installation
Everest NET - Product manual | Installation For best power and thermal performance (high current and voltage application), thermal grease, pastes, or silicone are recommended. The best thermal material tested is ARCTIC MX-4. Chemtronics CW7250 (white paste non-conductive) and Chemtronics CW7100 (silver-based, conductive) also offer good results. - Page 44 Everest NET - Product manual | Installation Information about images All pictures shown on this page are for illustration propose only. INGENIA | 2021-07-30 08:36:17...
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