Honda CL500A 2022 Owner's Manual
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Honda CL500A 2022 Owner's Manual

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CL500A
OWNER'S MANUAL

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Summary of Contents for Honda CL500A 2022

  • Page 1 CL500A OWNER’S MANUAL...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Welcome Congratulations on your purchase of a new Country Codes Honda vehicle. Your selection of a Honda Code Country makes you part of a worldwide family of CL500A satisfied customers who appreciate Honda's European Direct Sales, reputation for building quality into every Hong Kong, Singapore, Argentina product.
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 22 Maintenance P. 50 Troubleshooting P. 88 Information P. 99 Specifications P. 112...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 7 Safety Precautions..........P. 14 Riding Precautions ..........P. 15 Accessories & Modifications......P. 19 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused, and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 8 Safety Guidelines Ride Defensively Ride within Your Limits Always pay attention to other vehicles around Never ride beyond your personal abilities or you, and do not assume that other drivers see faster than conditions warrant. Fatigue and you. Be prepared to stop quickly or perform an inattention can impair your ability to use good evasive maneuver.
  • Page 9 Safety Guidelines Keep Your Honda in Safe Condition If You are Involved in a Crash It's important to keep your vehicle properly Personal safety is your first priority. If you or maintained and in safe riding condition. anyone else has been injured, take time to...
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully Read instructions contained in Shop Manual and don't remove the labels.
  • Page 12 Image Labels BATTERY LABEL ED, FO, U type DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 13 Image Labels ED, FO, PH type RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm Continued...
  • Page 14 Image Labels ED type ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this vehicle may be affected by the addition of accessories and luggage. • Read carefully the instructions contained in user's manual and installation guide before installing any accessory.
  • Page 15 Image Labels Except KO, TH type TYRE INFORMATION & DRIVE CHAIN LABEL Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm...
  • Page 16 Image Labels Except KO, TH type SAFETY REMINDER LABEL For your protection, always wear helmet, protective apparel. FUEL LABEL Unleaded petrol only ETHANOL up to 10 % by volume...
  • Page 17 Image Labels Except KO, TH type MUFFLER LABEL NOTICE Don't place objects near the muffler. Overheating may damage your luggage.

  • Page 18: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Instruct your passenger to keep their hands Not wearing a helmet increases the ●...

  • Page 19: Riding Precautions

    Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tyres slip more easily on such surfaces and braking distances are Running-in Period longer. During the first 500 km (300 miles) of running, Avoid continuous braking. ● follow these guidelines to ensure your vehicle's Repeated braking, such as when future reliability and performance.
  • Page 20 Riding Precautions Anti-lock Brake System (ABS) Engine Braking This model is equipped with an Anti-lock Brake Engine braking helps slow your vehicle down System (ABS) designed to help prevent the when you release the throttle. For further brakes from locking up during hard braking. slowing action, downshift to a lower gear.
  • Page 21 Riding Precautions Parking with the Side Stand Parking Stop the engine. Park on a firm, level surface. ● Push the side stand down. If you must park on a slight incline or loose ● Slowly lean the vehicle to the left until its surface, park so that the vehicle cannot weight rests on the side stand.
  • Page 22 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded petrol. ● Use the recommended octane number. ● Using lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 23: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 24: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed and never exceed 130 km/h (80 mph) for the load you are carrying.

  • Page 26: Operation Guide

    Parts Location Fuse box (P.97) Battery (P.69) Seat (P.72) Side cover (P.73) Front brake fluid reservoir (P.78) Front brake lever Throttle grip (P.86) Rear brake fluid reservoir (P.78) Steering lock (P.40) Engine oil fill cap (P.74) Engine oil level inspection window (P.74) Rear brake pedal...
  • Page 27 Clutch lever (P.83) Ignition switch (P.39) Fuel fill cap (P.46) Side cover (P.73) Data link connector Main fuse (P.98) Rear suspension spring preload adjuster (P.87) Drive chain (P.82) Coolant reserve tank (P.76) Document bag (P.49) Shift lever (P.43) Side stand (P.81)
  • Page 28 Instruments SEL button SET button Display Check When the ignition switch is turned to the (On) position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 29 Clock (12-hour or 24-hour display) To set the clock: (P.32) Speedometer Odometer [TOTAL] & Tripmeter [TRIP A/B] & Average fuel mileage [AVG A/B] & Current fuel mileage & Reserve fuel consumption [RES] (P.26) Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 2.2 L (0.58 US gal, 0.48 Imp gal) If the fuel gauge indicator flashes in a repeat pattern or turns off:...
  • Page 30 Instruments (Continued) Odometer [TOTAL] and Tripmeter [TRIP A/B] and Average fuel mileage [AVG A/B] and Current fuel mileage and Reserve fuel consumption [RES] The SEL button switches between the odometer, tripmeter A, tripmeter B, average fuel mileage A, average fuel mileage B, current fuel mileage and reserve fuel consumption. Tripmeter B Tripmeter A Reserve fuel...
  • Page 31 Odometer [TOTAL] ED type Display range: 0.0 to 299.9 L/100km (km/L, Total distance ridden. When “------” is mile/gal or mile/L) displayed, go to your dealer for service. Except ED type Display range: 0.0 to 299.9 km/L (L/100km) Tripmeter [TRIP A/B] •...
  • Page 32 Instruments (Continued) Current fuel mileage Reserve fuel consumption [RES] Displays the fuel consumption since the 1st Displays the current instant fuel mileage. (E) segment of the fuel gauge starts flashing. ED type When the 1st (E) segment of the fuel gauge Display range: 0.0 to 299.9 L/100km (km/L, starts flashing, the odometer, tripmeter A, mile/gal or mile/L)
  • Page 33 When they are reset, the display quickly To reset the tripmeter [TRIP A/B] and cycles through each indication to show each average fuel mileage [AVG A/B] item has been reset. Then, the display returns To reset the tripmeter A and average fuel to the last selected indication.
  • Page 34 Instruments (Continued) To reset the tripmeter B and average fuel When they are reset, the display quickly mileage B together, press and hold the SET cycles through each indication to show each button while the tripmeter B or average fuel item has been reset.
  • Page 35 Display Setting Ordinary display The following items can be changed sequentially. Setting Mode • Time format setting Time format setting • Clock setting • Backlight brightness adjustment Clock setting • Changing of speed and mileage ED type Backlight brightness adjustment unit •...
  • Page 36 Instruments (Continued) To return to the ordinary display, turn the 1 Time format setting: ignition switch to the (Off) position or You can switch the time format between 12 press the SET button until the end of the hour format or 24 hour format. settings is reached.
  • Page 37 2 Clock setting: Press the SEL button until the desired minute is displayed. Press the SEL button until the desired hour is Press and hold the SEL button to displayed. advance the minute quickly. Press and hold the SEL button to advance the hour quickly.
  • Page 38 Instruments (Continued) 3 Backlight brightness adjustment: 4 Changing of speed and mileage unit: You can adjust the brightness to one of five ED type levels. Press the SEL button to select either “km/h” and “km” or “mph” and “mile”. Press the SEL button. The brightness is switched.
  • Page 39 5 Changing of fuel mileage meter unit: Press the SET button. The fuel mileage meter unit is set, and then the display moves When the “km/h” for speed and “km” for mileage are selected to the ordinary display. Press the SEL button to select “km/L” or “L/100km”...
  • Page 40 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High coolant temperature indicator Comes on briefly when the ignition switch is turned to the (On) position. If it comes on while riding: (P.90) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
  • Page 41 Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral. Right turn signal indicator ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position. Goes off when your speed reaches approximately 10 km/h (6 mph).
  • Page 42 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Hazard switch Switchable when the ignition switch is in the (On) position. Turn signal switch Pressing the switch turns Start button...
  • Page 43 Ignition switch Switches the electrical system on/off. Key can be removed when in the (Off) position. (On) Turns electrical system on for starting/riding. (Off) Turns engine off. Continued...
  • Page 44 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Insert the ignition key in the steering lock. prevent theft. Push the ignition key down, and turn it 180 A U-shaped wheel lock or similar device is degrees clockwise.
  • Page 45 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, is cold or warm. turn the ignition switch to the (Off) position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 46 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: With the throttle slightly open (about 3 mm Open the throttle fully and press the start button for 5 seconds. (0.1 in), without freeplay) while starting the Repeat the normal starting procedure.
  • Page 47 Shifting Gears Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the vehicle in gear with the side stand down, the engine will shut off.
  • Page 48 Emergency Stop Signal Emergency stop signal activates when the The emergency stop signal stops operating system detects hard braking about 50 km/h when: (31 mph) or above to alert drivers behind you You release the brakes. ● about sudden braking by rapidly flashing The ABS is deactivated.
  • Page 49 The emergency stop signal is not a system that can prevent a possible rear-end collision caused by your hard braking. It is always recommended to avoid hard braking unless it is absolutely necessary. The emergency stop signal does not activate with the hazard switch pressed in.
  • Page 50 Refuelling Ignition key Fuel type: Unleaded petrol only Lock cover Fuel octane number: Your vehicle is Level plate designed to use Research Octane Number (RON) 91 or higher. Except TH, PH type Tank capacity: 12.0 L (3.17 US gal, 2.64 Imp gal) TH, PH type Tank capacity: 12.2 L (3.22 US gal, 2.68 Imp...
  • Page 51 Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks. Remove the ignition key and close the lock cover. The ignition key cannot be removed if the fuel fill cap is not locked. WARNING Petrol is highly flammable and explosive.
  • Page 52 Storage Equipment Helmet Holder WARNING The helmet holder is located under the seat. Riding with a helmet attached to the Use the helmet holder only when parked. holder can interfere with the rear wheel Helmet holder or suspension and could cause a crash in which you can be seriously hurt or killed.
  • Page 53 Tool Kit Document Bag The tool kit is stored behind the right side The document bag is stored behind the left cover. side cover. Store the tool kit and secure it with the Store the document bag and secure it with rubber strap as shown.

  • Page 54: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 51 Clutch ..............P. 83 Maintenance Schedule........P. 52 Throttle ..............P. 86 Maintenance Fundamentals ......P. 57 Other Adjustments..........

  • Page 55: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 56: Maintenance Schedule

    Your dealer meets all of these requirements. Keep an accurate record of Honda recommends that your dealer should maintenance to help ensure that your vehicle is road test your vehicle after each periodic properly maintained.
  • Page 57 Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Lubricate : Technical. In the interest of safety, have your vehicle serviced Clean by your dealer.
  • Page 58 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 57 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider – Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim –...
  • Page 59 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Lubricate : Technical. In the interest of safety, have your vehicle Clean serviced by your dealer.
  • Page 60 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 57 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider – Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim –...

  • Page 61: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check brake fluid level and To ensure safety, it is your responsibility to pads wear P. 78, P. 79 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 62 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in ED, KO, U type which you can be seriously hurt or When ordering coloured components, specify killed.
  • Page 63 Maintenance Fundamentals Electrolyte splashes onto your skin: ● NOTICE Remove affected clothing and wash your Your battery is a maintenance-free type and can skin thoroughly using water. be permanently damaged if the cap strip is Electrolyte splashes into your mouth: removed.
  • Page 64 Cleaning the Battery Terminals NOTICE Remove the battery. P. 69 Installing non-Honda electrical accessories can If the terminals are starting to corrode and overload the electrical system, discharging the are coated with a white substance, wash battery and possibly damaging the system.
  • Page 65 Maintenance Fundamentals If you use non-Honda engine oil, check the NOTICE label to make sure that the oil satisfies all of the Replacing a fuse with one that has a higher following standards: rating greatly increases the chance of damage to...
  • Page 66 Wipe up spills immediately and wash thoroughly. or “Resource Conserving” on the circular API Recommended brake fluid: service symbol. Honda DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and Not recommended Recommended lubricated regularly. Inspect the chain more...
  • Page 67 Maintenance Fundamentals Also inspect the drive sprocket and driven After cleaning, wipe dry and lubricate with the sprocket. If either has worn or damaged teeth, recommended lubricant. have the sprocket replaced by your dealer. Recommended lubricant: Drive chain lubricant designed specifically for O-ring chains If not available, use SAE 80 or 90 gear oil.
  • Page 68 PRE-MIX COOLANT is excellent at preventing Recommended Coolant corrosion and overheating. The coolant should be inspected and replaced ED, KO, U type properly by following the maintenance Pro Honda HP Coolant is a pre-mixed solution schedule. P. 52 of antifreeze and distilled water. NOTICE Concentration:...
  • Page 69 Maintenance Fundamentals Crankcase Breather Tyres (Inspecting/Replacing) Checking the Air Pressure Service more frequently when riding in rain, at Visually inspect your tyres and use an air full throttle, or after the vehicle is washed or pressure gauge to measure the air pressure at overturned.
  • Page 70 Maintenance Fundamentals WARNING Inspecting for Abnormal Wear Inspect the tyres for Riding on tyres that are excessively signs of abnormal wear worn or improperly inflated can cause a on the contact surface. crash in which you can be seriously hurt or killed.
  • Page 71 ● equivalents of the same size, construction, speed rating, and load range. Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.

  • Page 72: Tools

    Tools The tool kit is stored behind the right side cover. P. 73 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. • Standard/Phillips screwdriver • Screwdriver handle • 10 x 14 mm Open end wrench •...

  • Page 73: Removing & Installing Body Components

    Removing & Installing Body Components Battery Battery Clips cover Removal Negative Make sure the ignition switch is in the terminal (Off) position. Remove the seat. P. 72 Remove the clips. P. 71 Remove the data link connector from the battery cover. Clips Disconnect the negative - terminal from the battery.
  • Page 74 Removing & Installing Body Components Battery Installation Disconnect the positive + terminal from the battery. Install the parts in the reverse order of Remove the battery band. removal. Always connect the positive + Remove the battery, taking care not to terminal first.

  • Page 75: Clip

    Removing & Installing Body Components Clip Clip Installation Push the bottom of the centre pin. Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Insert the clip into the hole. Centre pin Press down on the centre pin to lock the clip.

  • Page 76: Seat

    Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock, Prongs and turn the key clockwise to unlock the Seat seat. Pull the seat back and up. Installation Insert the front tab and rear prongs into Ignition key the front recess and rear stays on the frame.

  • Page 77: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same way. Clip Grommets Removal Remove the seat. P. 72 Remove the clip. P. 71 Remove the prongs from the grommets. Remove the side cover.

  • Page 78: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes. Oil level inspection Place your vehicle in an upright position window Upper level...
  • Page 79 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.

  • Page 80: Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while the engine is cold. Place your vehicle on a firm, level surface. UPPER level Hold your vehicle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank.
  • Page 81 Coolant Adding Coolant Adding Coolant Remove the reserve tank cap and add fluid while monitoring the coolant level. Do not overfill above the UPPER level If the coolant level is below the LOWER level mark. mark, add the recommended coolant Make sure no foreign objects enter the P.

  • Page 82: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR level mark or LOWER level mark or the brake lever and pedal freeplay Place your vehicle in an upright position becomes excessive, inspect the brake pads on a firm, level surface.
  • Page 83 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the vehicle. indicators. If necessary, have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 84 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 85: Side Stand

    Side Stand Checking the Side Stand Sit on the vehicle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 86: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Drive chain Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.

  • Page 87: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary, have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 88 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until Upper clutch cable adjuster the freeplay is 10 - 20 mm (0.4 - 0.8 in).
  • Page 89 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower adjusting nut upper clutch cable adjuster all the way in to provide maximum freeplay. Tighten the upper lock nut. Loosen the lower lock nut. Turn the lower adjusting nut until the clutch lever freeplay is 10 - 20 mm (0.4 - 0.8 in).

  • Page 90: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly or close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 91: Other Adjustments

    Other Adjustments Adjusting the Rear Suspension Pin spanner Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. 1 2 3 4 5 Turn the adjuster using the provided pin spanner. P.

  • Page 92: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 89 Blown Fuse ............P. 97 Overheating (High coolant temperature indicator is on) ..........P. 90 Warning Indicators On or Flashing....P. 91 Low Oil Pressure Indicator ........ P. 91 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....

  • Page 93: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 41 sequence.

  • Page 94: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your vehicle to your dealer. ● comes on.

  • Page 95: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your vehicle may have a leak or another serious problem. Have your vehicle inspected by If the low oil pressure indicator comes on, your dealer.

  • Page 96: Pgm-Fi (Programmed Fuel Injection) Malfunction Indicator Lamp (Mil)

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) PGM-FI (Programmed Fuel What to do when the indicator lamp comes on Injection) Malfunction Avoid high speeds and immediately get your Indicator Lamp (MIL) vehicle inspected at a dealer. NOTICE Except ED, KO type If you drive with the malfunction indicator lamp...

  • Page 97: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while the rear wheel is lifted off...

  • Page 98: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 99: Tyre Puncture

    Tyre Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 100: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.

  • Page 101: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box cover Before handling fuses, see “Inspecting and Replacing Fuses.” P. 60 Spare fuses Fuse Box Fuses Remove the battery cover. P. 69 Remove the fuse box cover. Pull the fuses out one by one with the fuse puller and check for a blown fuse.
  • Page 102 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Starter magnetic Wire connector with a spare fuse of the same rating. switch Spare main fuse is provided in the starter magnetic switch.

  • Page 103: Information

    Information Service Diagnostic Recorders....... P. 100 Keys..............P. 100 Instruments, Controls, & Other Features... P. 101 Caring for Your Vehicle........P. 103 Storing Your Vehicle........P. 106 Transporting Your Vehicle ......P. 107 You & the Environment ......... P. 108 Serial Numbers ..........

  • Page 104: Service Diagnostic Recorders

    However this data may be accessed by Honda, its authorised dealers and authorised repairers, A metal key holder may cause damage to the employees, representatives and contractors only area surrounding the ignition switch.

  • Page 105: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display remains at 999,999 when the odometer exceeds 999,999. Ignition Switch Leaving the ignition switch in the (On) position Tripmeter with the engine stopped will drain the battery. Each tripmeter resets to 0.0 when the trip mileage exceeds 9,999.9.
  • Page 106 Instruments, Controls, & Other Features Ignition Cut-off System Assist-slipper Clutch System A banking (lean angle) sensor automatically The assist-slipper clutch system helps to prevent stops the engine and fuel pump if the vehicle the rear tyre from locking up when the falls over.

  • Page 107: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 108 Caring for Your Vehicle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 109 Caring for Your Vehicle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, If the exhaust pipe and muffler are painted, do mud, or road salt. Clean aluminium parts not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 110: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle Remove the battery ( P. 69) to prevent ● discharge. Fully charge the battery and then If you store your vehicle outdoors, you should place it in a shaded, well-ventilated area. consider using a full-body cover. If you leave the battery in place, If you won't be riding for an extended period, disconnect the negative - terminal to...

  • Page 111: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.

  • Page 112: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 113: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 114: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol Except TH type The following fuel blends can be used in your Some conventional fuels blended with alcohol vehicle: are available in some locales to help reduce Ethanol (ethyl alcohol) up to 10% by volume. ●...

  • Page 115: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 116: Specifications

    Specifications Main Components ■ Except KO type 2.60 m (8.5 ft) Minimum turning radius Except TH, PH type 2,175 mm (85.6 in) KO type 2.6 m (8.5 ft) Overall length TH, PH type 2,178 mm (85.7 in) Except TH type 471 cm (28.7 cu-in) Displacement...
  • Page 117 0.80 - 0.90 mm (0.031 - 0.035 in) (primary / final) FO type 2.029 / 2.666 Idle speed 1,200 ± 100 rpm Honda 4-stroke motorcycle oil, API Service Classification SJ or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving,” SAE 10W-30, JASO...
  • Page 118 Rear turn signal After 3.2 L (3.4 US qt, 2.8 Imp qt) License plate light disassembly Recommended Honda DOT 4 Brake Fluid brake fluid Fuses ■ After 1.35 L (1.43 US qt, 1.19 Imp Main fuse 30 A...
  • Page 119 Thailand only HELMET CAUTION LABEL...
  • Page 120 Online Owner’s Manual https://www.hondamotopub.com/ 32MLPB00 XXX.XXXX.XX.P PRINTED IN XXXXX 00X32-MLP-B002...

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