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Summary of Contents for Cornelius Cornelius ICE FROST
- Page 1 ® ICE FROST Post-Mix and Pre-Mix Installation, Service, and Operator’s Manual Release Date: April 19, 2004 Publication Number: M620919596OPR Revision Date: October 19, 2006 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
- Page 2 To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact: www.cornelius.com 1-800-238-3600 This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius. Printed in U.S.A. Copyright © 2004, All Rights Reserved, IMI Cornelius Inc.
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Page 3: Table Of Contents
TABLE OF CONTENTS Important Warnings and Advice ......... 1 Technical Data . -
Page 5: Important Warnings And Advice
The wooden pallet, equipped with housing for the lifting forks, allows the packed equipment to be moved using normal handling and hoisting means. © 2004-2006, IMI Cornelius Inc. TECHNICAL DATA - 1 - Ice Frost Operator’s Manual... -
Page 6: Installation
IMPORTANT: If the power supply cord is damaged, it must be replaced by qualified persons only to prevent any possible risks. Publication Number: M620919596OPR INSTALLATION AINS - 2 - FIGURE 1 FIGURE 2 © 2004-2006, IMI Cornelius Inc. -
Page 7: Connection Diagrams
10. Pre-mix product 2 container. 11. Cooling unit (Optional). Connection: Connect the points 1, 2, and 4 on the machine to the existing pre-mix system using quick couplings. © 2004-2006, IMI Cornelius Inc. Ice Frost Operator’s Manual FIGURE 3 - 3 -... -
Page 8: Ice Frost Generic (Post-Mix)
17. Bag-in-box exchanger. 18. Bag-in-box. Connection: Connect the points 1, 2, 3, and 4 on the machine to the existing post-mix system using quick couplings or .265 splice connectors. Publication Number: M620919596OPR FIGURE 4 - 4 - © 2004-2006, IMI Cornelius Inc. -
Page 9: Alarms
OFF and then ON again. The CO gas management valve solenoid valve is independent of the alarm signal and continues its CO gas pressure reading function only (see relevant paragraph). © 2004-2006, IMI Cornelius Inc. ROST ENERIC Pre-mix) - 5 - Ice Frost Operator’s Manual... - Page 10 • Clean and replace filter following instructions (Removing and Cleaning Filter). • Reposition unit to maximize ventilation space (Installation Instructions). • Properly install filter (Removing and cleaning fil- ter). • Reposition unit to maximize ventilation space. - 6 - © 2004-2006, IMI Cornelius Inc.
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Page 11: Bowl Loading Operations
• Twist nozzle counter-clockwise (F1), lift the post-mix valve (D1) up slightly and turn it towards the outside. leaving nozzle and coupling attached to the bowl. © 2004-2006, IMI Cornelius Inc. Ice Frost Operator’s Manual FIGURE 5 FIGURE 6 - 7 -... -
Page 12: Brix Procedure
NOTE: During initial filling it is normal for some foaming to take place. The bowl level management will adjust as the product freezes & the foam will dissipate. Publication Number: M620919596OPR FIGURE 7 FIGURE 8 - 8 - © 2004-2006, IMI Cornelius Inc. -
Page 13: Programming Electronic Touch Pad
Press the left “PRESS TO SELECT FUNCTION” button to set the minutes, then press the “AUTO TIMER” clock button until the appropriate minutes are set. Press the “PRESS TO SELECT FUNCTION” button one more time to save your settings. © 2004-2006, IMI Cornelius Inc. OUCH Auger ON/OFF Button •... -
Page 14: Setting Cold Timer (Night Setting)
Store the change by pressing the “PRESS TO SELECT FUNCTION” button until the current time is displayed. The unit is now ready for use. Publication Number: M620919596OPR F or C Temperature Display F or C is shown on the display. - 10 - © 2004-2006, IMI Cornelius Inc. F or... -
Page 15: Viewing The Bowl Temperature
An indicator gauge for reference is located on the back of the unit approximately 6 inches below the adjustment knob. NOTE: This indicator can not be viewed on all models. © 2004-2006, IMI Cornelius Inc. Ice Frost Operator’s Manual F or C as applicable. -
Page 16: Quarterly Cleaning And Sanitation
CAUTION: There is a spring below the safety pin. Take caution when removing the pin that the spring does not fall into the unit or eject the pin. Publication Number: M620919596OPR Post-mix version FIGURE 14 - 12 - FIGURE 13 FIGURE 15 © 2004-2006, IMI Cornelius Inc. - Page 17 10. Separate the bowl from its cover, releasing the fastening (D1) by pulling them upwards as shown in FIGURE 20. © 2004-2006, IMI Cornelius Inc. Ice Frost Operator’s Manual FIGURE 16 Bowl Lid Cap...
- Page 18 16. Fasten the bowl in place by tightening the knobs (A1) - FIGURE 24 and the locking bar (Z) - FIGURE 16. Publication Number: M620919596OPR FIGURE 21 FIGURE 22 FIGURE 23 FIGURE 24 - 14 - © 2004-2006, IMI Cornelius Inc.
- Page 19 (FIGURE 26). Wash all the parts carefully and reassemble it by following the prior operations, remembering to re-insert the condensation discharge pipe (M1) in its seating. © 2004-2006, IMI Cornelius Inc. Ice Frost Operator’s Manual FIGURE 25 FIGURE 26...
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Page 20: Special Maintenance
(i.e. ensuring better ventilation or cleaning the filter), this electronic system will stop the machine automatically. Publication Number: M620919596OPR LARM - 16 - FIGURE 27 FIGURE 28 FIGURE 29 FIGURE 30 © 2004-2006, IMI Cornelius Inc. -
Page 21: Electronic Monitoring
(better immunity to external troubles). The ECU is composed of two main printed circuits: • Power’ section including transformer, relay, and power supply. • Logic’ section including (controller and level control circuiting). © 2004-2006, IMI Cornelius Inc. AFETY YSTEM ONTROL ENERAL - 17 - Ice Frost Operator’s Manual... -
Page 22: Off Condition
Bowl Fill Solenoids = ON FIGURE 32 Bowl Fill Solenoids = ON Bowl Level Probe Safety Probe Input Bowl Fill Solenoid Bowl Fill Solenoids = ON FIGURE 33 gas management solenoid - 18 - gas management © 2004-2006, IMI Cornelius Inc. -
Page 23: Managing The Bowl Levels
3 seconds after the activation of the solenoid valve, the safety signal is activated as the probe has been identified as uncovered. The fill solenoid valve is deactivated and the buzzer emits an intermittent signal lasting 6 seconds. © 2004-2006, IMI Cornelius Inc. Bowl Fill Solenoid Bowl Fill Solenoids = ON... - Page 24 (see relevant paragraph). Publication Number: M620919596OPR solenoid valve is independent of the alarm signal and continues - 20 - bowl filled as usual after 3 seconds - Bowl fill gas management © 2004-2006, IMI Cornelius Inc.
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Page 25: Wiring Diagram
Ice Frost Operator’s Manual WIRING DIAGRAM VFCB (P ) 115V/60H FIGURE 36 © 2004-2006, IMI Cornelius Inc. - 21 - Publication Number: M620919596OPR... -
Page 26: Vfcb (Post-Mix) 115V/60Hz
Ice Frost Operator’s Manual VFCB (P ) 115V/60H FIGURE 37 Publication Number: M620919596OPR - 22 - © 2004-2006, IMI Cornelius Inc. -
Page 27: Vfcb (Pre-Mix) 230V/50Hz
Ice Frost Operator’s Manual VFCB (P ) 230V/50H FIGURE 38 © 2004-2006, IMI Cornelius Inc. - 23 - Publication Number: M620919596OPR... -
Page 28: Vfcb (Post-Mix) 230V/50Hz
Ice Frost Operator’s Manual VFCB (P ) 230V/50H FIGURE 39 Publication Number: M620919596OPR - 24 - © 2004-2006, IMI Cornelius Inc. -
Page 29: Troubleshooting
The machine does not cool or cools only partially, but one or more of the compressors are not running © 2004-2006, IMI Cornelius Inc. Possible Cause • The filter is dirty and needs to be cleaned • The unit is positioned too close... - Page 30 • Replace the gear motor(s) • Check and correct • Check the product brix and correct • Replace or Clean and lubricate with the lubricant provided with the machine • Check and correct © 2004-2006, IMI Cornelius Inc.
- Page 31 WARNING: Relief valve venting is normal, a continuous leak is not and must be corrected immedi- ately. Repair the solenoid valve. © 2004-2006, IMI Cornelius Inc. Possible Cause • The nut is loose • Out of syrup •...
- Page 32 IMI Cornelius Inc. www.cornelius.com 1-800-238-3600...
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