CHASSIS
△ - marked portion shall be checked for torque tightening after break-in or before each race.
Item
△
Upper bracket and outer tube
△
Lower bracket and outer tube
△
Upper bracket and steering stem
△
Handlebar upper holder
△
Handlebar lower holder
△
Steering ring nut
Front fork and damper assembly
Front fork and adjuster
Damper assembly and base valve
Adjuster and damper assembly
Bleed screw (front fork) and base valve
△
Front fork and front fork protector
△
Cable guide (front brake hose) and lower
bracket
△
Front fork protector and brake hose hold-
er
Throttle cable cap
△
Front brake master cylinder and bracket
Brake lever mounting bolt
Brake lever mounting nut
Brake lever position locknut
Clutch lever mounting nut
Clutch lever holder
Clutch lever position nut
Front brake master cylinder cap
△
Front brake hose union bolt (brake master
cylinder)
△
Front brake hose union bolt (caliper)
△
Front brake caliper and front fork
Grip cap upper and lower
Engine stop switch screw
Brake caliper (front and rear) and pad pin
plug
△
Brake caliper (front and rear) and pad pin
△
Brake caliper (front and rear) and bleed
screw
△
Front wheel axle and axle nut
△
Front wheel axle holder
△
Front brake disc and wheel hub
△
Rear brake disc and wheel hub
Thread
Q'ty
size
M8
4
M8
4
M24
1
M8
4
M12
2
M28
1
M51
2
M22
2
M42
2
M12
2
M5
2
M6
6
M6
1
M6
2
M4
2
M6
2
M6
1
M6
1
M6
1
M6
1
M6
2
M5
1
M4
2
M10
1
M10
1
M8
2
M6
2
M3
1
M10
2
M10
2
M8
2
M16
1
M8
4
M6
6
M6
6
2-10
TIGHTENING TORQUES
Tightening torque
21 Nm (2.1 m•kg, 15 ft•lb)
21 Nm (2.1 m•kg, 15 ft•lb)
145 Nm (14.5 m•kg, 105 ft•lb)
28 Nm (2.8 m•kg, 20 ft•lb)
40 Nm (4.0 m•kg, 29 ft•lb)
Refer to TIP.
30 Nm (3.0 m•kg, 22 ft•lb)
55 Nm (5.5 m•kg, 40 ft•lb)
29 Nm (2.9 m•kg, 21 ft•lb)
29 Nm (2.9 m•kg, 21 ft•lb)
1 Nm (0.1 m•kg, 0.7 ft•lb)
5 Nm (0.5 m•kg, 3.6 ft•lb)
4 Nm (0.4 m•kg, 2.9 ft•lb)
8 Nm (0.8 m•kg, 5.8 ft•lb)
0.5 Nm (0.05 m•kg, 0.36 ft•lb)
9 Nm (0.9 m•kg, 6.5 ft•lb)
6 Nm (0.6 m•kg, 4.3 ft•lb)
6 Nm (0.6 m•kg, 4.3 ft•lb)
5 Nm (0.5 m•kg, 3.6 ft•lb)
4 Nm (0.4 m•kg, 2.9 ft•lb)
5 Nm (0.5 m•kg, 3.6 ft•lb)
5 Nm (0.5 m•kg, 3.6 ft•lb)
2 Nm (0.2 m•kg, 1.4 ft•lb)
30 Nm (3.0 m•kg, 22 ft•lb)
30 Nm (3.0 m•kg, 22 ft•lb)
28 Nm (2.8 m•kg, 20 ft•lb)
4 Nm (0.4 m•kg, 2.9 ft•lb)
0.5 Nm (0.05 m•kg, 0.36 ft•lb)
3 Nm (0.3 m•kg, 2.2 ft•lb)
18 Nm (1.8 m•kg, 13 ft•lb)
6 Nm (0.6 m•kg, 4.3 ft•lb)
105 Nm (10.5 m•kg, 75 ft•lb)
21 Nm (2.1 m•kg, 15 ft•lb)
12 Nm (1.2 m•kg, 8.7 ft•lb)
14 Nm (1.4 m•kg, 10 ft•lb)
Remarks
Copper
washer
Copper
washer
Copper
washer