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SymCom PumpSaver 235 Installation Instructions Manual

SymCom PumpSaver 235 Installation Instructions Manual

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The Model 235 Single-phase PumpSaver
protect single phase pumps from dry well, dead head, rapid cycle, jammed
impeller, and over / under voltage conditions. The PumpSaver
protects 5 to 15 HP, 230 VAC pumps. Typical applications include submersible
pumps, centrifugal pumps, circulating pumps, cooling pumps, environmental
pumps, residential water wells, commercial water wells, irrigation wells, and
golf course or other sprinkler systems.
CONNECTIONS
NOTE: Use in conjunction with UL listed or recognized thermal or solid
state overload relays only.
1. Mount the PumpSaver
control box. If the location is wet or dusty, a NEMA 3R, 4, or 12 enclosure
should be used.
2. Connect a current transformer to the PumpSaver's terminals marked CT1
and CT2. (see Table 1 for proper CT sizing)
3. Connect the PumpSaver's terminals marked 'L1', 'L2 IN' and 'L2 OUT',
referring to Figure No. 1 for a Typical Wiring Diagram, Figure No. 2 for a
Standard Control Box Wiring Diagram, or Figure No. 3 for a Deluxe Control
Box Wiring Diagram.
Note: One line from the fused disconnect must pass through the current
transformer.
The Model 235 will not function without an external CT.
NOTE: The PumpSaver
condition on applications where the pump is undersized for a
given motor or flow restrictors are used on high stage pumps or
low yield wells.
INSTALLATION INSTRUCTIONS FOR
SYMCOM'S PUMPSAVER
in a convenient location in or near the pump
®
may not detect a dead head (blocked pipe)
®
2880 North Plaza Drive, Rapid City, SD 57702 • (800) 843-8848
MODEL 235
is a pump monitor designed to
®
Model 235
®

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Summary of Contents for SymCom PumpSaver 235

  • Page 1 INSTALLATION INSTRUCTIONS FOR SYMCOM’S PUMPSAVER  MODEL 235 The Model 235 Single-phase PumpSaver is a pump monitor designed to ® protect single phase pumps from dry well, dead head, rapid cycle, jammed impeller, and over / under voltage conditions. The PumpSaver Model 235 ®...
  • Page 2 Size Current 5 - 71⁄2 HP 27.5 - 42.1 50:5 10 HP 75:5 15 HP 100:5 Table No. 1: CT Selection PRESSURE SWITCH OR OTHER CONTROL Figure No. 1: Typical Wiring Diagram 07/11/03...
  • Page 3 Figure No. 2: Standard Control Box Figure No. 3: Deluxe Control Box 07/11/03...
  • Page 4: Calibration Settings

    CALIBRATION / SETTINGS Note: The PumpSaver should be calibrated during normal ® pumping conditions. 1. Turn the RESTART DELAY / CALIBRATION adjustment fully counter-clockwise to the “CAL.” position. 2. Apply power to the PumpSaver . The pump motor should be ®...
  • Page 5: Diagnostic Indicator Table

    CONGRATULATIONS!! YOU HAVE JUST INSTALLED THE FINEST PUMP PROTECTION AVAILABLE!! DIAGNOSTIC INDICATOR TABLE CAL. RUN LIGHT LIGHT PROBLEM or FUNCTION CORRECTIVE ACTION RUN: On Steady Pump is running, no problems in None operation. CAL: ® The PumpSaver is in the On Steady On Steady None...
  • Page 6: Specifications

    SPECIFICATIONS 1-Phase Line Voltage 230 VAC Load Range 5 to 15 hp (external CT required) Frequency 50 or 60 Hz Note: 50 Hz will increase all delay timers by 20% Operating Points Overload 125% of Calibration Point Underload (Dry Well) Aproximately 80% of Calibration Point Over Voltage Trip Point 265 VAC...
  • Page 7 (2) years from the date of manufacture. For complete information on warranty, liability, terms, and conditions, please refer to the SymCom Terms and Conditions of Sale document. * The 520 Series has a one (1) year warranty and the LSRU series has a two (2) year warranty.
  • Page 8 Visit our website at www.symcominc.com for our complete catalog and new product listings! 2880 North Plaza Drive, Rapid City, SD 57702 Phone:(800) 843-8848 or (605) 348-5580 FAX: (605) 348-5685...