Koike Sanso Kogyo IK-54D Operation Manual

Portable automatic gas cutter

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Portable Automatic Gas Cutter

Pattern Cutter

OPERATION MANUAL

For every person who will be engaged in

operation and maintenance supervision, It is

Need help?

Do you have a question about the IK-54D and is the answer not in the manual?

Questions and answers

Summary of Contents for Koike Sanso Kogyo IK-54D

Page 1 Portable Automatic Gas Cutter BEA00B22 Pattern Cutter OPERATION MANUAL For every person who will be engaged in operation and maintenance supervision, It is recommended to read through this manual before operations, permit optimum operation of this machine. KOIKE SANSO KOGYO CO.,LTD.
Page 3 INTRODUCTION Thank you very much for purchasing this product. Read this instruction manual thoroughly to ensure correct, safe and effective use of the machine. Read the manual first to understand how to operate and maintain the machine. Cooperation between colleagues in the workplace is essential for safe, smooth operation.
Page 4 Symbol Title Meaning General General caution, warning, and danger. Be careful not to get your Possible injury to fingers if caught in the insertion fingers caught. port. Caution: Electric shock! Possible electric shock under special conditions. Ground this equipment. Operators must ground the equipment using the safety grounding terminal.
Page 5: Table Of Contents
6.3 3-month inspection --------------------------------------------------------------------------------------- 16 7. Trouble shooting ------------------------------------------------------------------------------------------------- 17 8. Wiring diagram --------------------------------------------------------------------------------------------------- 18 9. Assembly drawing of IK-54D ---------------------------------------------------------------------------------- 18 10. Parts list ---------------------------------------------------------------------------------------------------------- 19 10.1 Gear case, No.1 arm unit ----------------------------------------------------------------------------- 19 10.2 Upper arm, Main spindle, unit ----------------------------------------------------------------------- 22 10.3 No.2 arm, weight unit ---------------------------------------------------------------------------------- 24...
Page 6: Safety Information
IK-54D 1 Safety information Many accidents are caused by operation, inspection, and maintenance which disregard the basic safety rules. Carefully read, understand, and master the safety measures and precautions described in this instruction manual and on the machine before operating, inspecting, and maintaining the machine.
Page 7 IK-54D 1.1.3 Operation and handling safety precautions 1. Read this instruction manual before operating the machine. 2. Mount and center the machine correctly and confirm correct motion before operation. 3. Before connecting the power plug to the outlet, make sure that the power switc h is in the OFF position (or the normal/reverse changeover switch is in the stop position).
Page 8: Gas Cutting Safety Precautions
IK-54D 1.2 Gas cutting safety precautions Strictly observe the safety rules and precautions to ensure the safety of gas cutting operations. Operators and supervisors MUST keep safety in mind. 1.2.1 Prevention of explosion 1. Never cut pressurized cylinders or hermetically sealed containers.
Page 9 IK-54D 1.2.6 Safety precautions for skin burns Observe the safety precautions to prevent skin burns. Ignoring heat, spatter, and sparks during operation could cause a fire or burned skin. 1. Do not perform cutting near flammables. (Move flammables well away from the sparks.) 2.
Page 10: Locations Of Safety Labels
IK-54D Locations of safety labels Safety labels and other labels for correct operation are affixed to the machine. Carefully read the labels and follow the instructions on them when operating the machine. Never remove the labels. Keep them clean and legible at all times.
Page 11: Outline Of Machine
IK-54D Outline of machine 3.1 Features of machine The IK-54D is equipped with the following 8 features. 1. The machine is stable. The fixed type main shaft ensures stability of the machine. 2. The cutting range has been further enlarged.
Page 12: Specifications
IK-54D 3.3 Specifications Weight: 33kg (without weight ) Machine size: 1,260×695×550mm Power: ±10% Motor: DC 23W Speed control : PWM control system Cutting thickness: 3 - 100 mm Cutting speed: 100-1,000 mm/min with in ± 0.5 at φ500mm Cutting accuracy: φ10...
Page 13: Preparation For Operation
IK-54D Preparation for operation 4.1 Contents of package The contents of the standard package are shown below. Check then carefully before assembling the machine.  Stand ·································································· 1set  Main spindle ························································· 1set  No.2 arm: ····························································· 1set  No.1 arm: ····························································· 1set ...
Page 15 IK-54D H. Change over switch for snape / Circle cutting I . Connector Circle cutting motor －10－...
Page 17 IK-54D 4. The bolt used to fix the template is M12. Make a hole at the center of gravity of the template. －12－...
Page 18: Cutting Operation
IK-54D ・The ground pin is attached to the rubber plug of a cabtyre cord. Please use a power receptacle with a ground pin opening. －13－...
Page 19: Cutting And Piercing Method
IK-54D 5. Neutral flame ensures good quality cut surfaces. (Oxygen flame may be used for bevel cutting.) Oxygen flame causes short cutting-oxygen current, allowing slugs to adhere, melting the upper edge of the cutting surface, and causing other adverse effects on the cut surface. Similar defects will result when the cutting oxygen pressure is too high.
Page 22: Troubleshooting
IK-54D 7 Troubleshooting Phenomenon Cause Correction 1) Defective receptacle Check the wire soldering condition Check the wire connection, and 2) Defective switch check the switch with a tester 3) Defective connection Check the soldered section The drive unit will not turn...
Page 23: Wiring Diagram
IK-54D Wiring diagram NCS-163-PM NCS-163-RF NCS-253-R TRANSFORMER Connection SUPPLY PRIMARY ※V SECONDARY VOLTAGE 100V 100V 110V 120V 120V 120V 200V 220V 220V 220V 230V 230V 240V 240V NCS-254-R Assembly drawing of IK-54D －18－...
Page 24: Parts List
IK-54D 10 Parts list 10.1 Gear case, No.1 arm unit 36-1 36-2 －19－...
Page 25 IK-54D Gear case, No.1 arm unit STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS Gear case assembly(A) 60032200 Pressure switch (1) 60030737 USA only Gear assembly 60030712 35 Switch 60031458 S-43 Flange 60030713 36 Switch assembly 61006769 S-1A With nut...
Page 26 IK-54D 10.2 Upper arm・Main spindle unit －21－...
Page 27: Upper Arm, Main Spindle, Unit
IK-54D Upper arm・Main spindle unit STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS Upper arm assembly 60030701 33 Set bolt 60030788 Upper arm base 60030767 34 Rack(A)long 60030784 Handle assembly(B) 60032202 35 Rack(B)short 60030785 Pinion 60030768 36 Bearing...
Page 28 IK-54D －23－...
Page 29: 2 Arm, Weight Unit
IK-54D No.2 arm・Weight STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS No.2 arm 60030753 27 Bearing 6A036902 6902ZZ G-gear 60030945 28 Bearing 6A036202 6202ZZ G-gear shaft 60030946 29 Weight 60030710 60032133 30 Weight bar 60030711 Up/Down feed handle assembly...
Page 30 IK-54D 10.4 Circle cutting unit －25－...
Page 31: Circle Cutting Unit
IK-54D Circle cutting unit STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS Circle cutting unit 61001299 31 Wing bolt 6C110410 BS-4x10 Clutch base 60030803 32 FP ring 60030922 Rotary shaft 60030804 33 Screw 6C520414 SP-4x14 ※1 Flange 60030805...
Page 32: Cutting Data
IK-54D 11 Cutting data 102(STANDARD SPEED) For Acetylene OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2...
Page 33 IK-54D 106(STANDARD SPEED) For Propane OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2 2.0 / 0.2...
Page 34 ＜MEMO＞...
Page 36 Jul.2007 Sep.2007 10th Oct.2008 11th Dec.2008 12th Jun.2010 13th Oct.2010 14th Dec.2010 15th Mar.2012 16th Dec.2012 17th Apr.2014 18th Apr.2015 19th May.2016 20th Nov.2016 21th Aug.2017 22th Dec.2017 23th Jun.2019 24th Nov.2020 KOIKE SANSO KOGYO CO., LTD. Printed in Japan...