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OPERATION
MANUAL
TAMPING RAMMER
PMR60H
Professional Compaction
PMR68H

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Table of Contents
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Summary of Contents for MASTERPAC PMR60H

  • Page 1 Professional Compaction OPERATION MANUAL TAMPING RAMMER PMR60H PMR68H...
  • Page 2: Table Of Contents

    Table of Contents …………………………………………………………………. 2 1. SAFETY INFORMATION. 1.1 Safety Precautions …………………..…………………………………………………… 2 1.2 Operating Safety……………………………………………………………………………3 1.3 Operator Safety while using Internal Combustion Engines…………………..………..4 1.4 Service Safety ……………………………………………………………………..……….5 1.5 Label Locations………………………………………………………………..……………6 1.6 Safety Labels……………………………….…………………………... ……….………7-8 1.7 Operating Labels……………………………….…………………………... …….……….9 ………………………………………………………….….…………………... 10 2.
  • Page 3: Safety Information

    SAFETY INFORMATON 1.1 Safety Precautions Before using this equipment, study the entire owner’s manual to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to operate this equipment. Use only factory authorized parts for service. This manual contains DANGER, WARNING, CAUTION callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.
  • Page 4: Operating Safety

    Burns will result.  NEVER use accessories or attachments which are not recommended by MASTERPAC for rammer. Damage to rammer and/or injury to user may result.  NEVER leave a running machine unattended.  NEVER run machine indoors or in an enclosed area such as a deep trench unless adequate ventilation is provided.
  • Page 5: Operator Safety While Using Internal Combustion Engines

    SAFETY INFORMATON 1.3 Operator Safety while using Internal Combustion Engines  DO NOT smoke when refueling the engine or during any other fuel handling operation.  DO NOT refuel a hot or running engine.  DO NOT refuel the engine near an open flame. ...
  • Page 6: Service Safety

     ALWAYS do Periodic Maintenance as recommended in Operation Manual.  ALWAYS clean debris from engine cooling fins.  ALWAYS replace worn or damaged components with spare parts designed and recommended by MASTERPAC for servicing this rammer.
  • Page 7: Label Locations

    SAFETY INFORMATION 1.5 Label Locations...
  • Page 8: Safety Labels

    SAFETY INFORMATION 1.6 Safety Labels MASTERPAC machines use international pictorial labels where needed. These labels are described below: Label Meaning This model-in label contains important safety and operating information. If it becomes illegible, the cover must be replaced. Reger to the Parts Manual for ordering information.
  • Page 9 SAFETY INFORMATION Label Meaning CAUTION! For optimal control, performance, and minimal hand/arm vibration, grasp handle as shown. WARNING! Serious injury if struck by compressed spring or cover. If the spring system cover is removed improperly, the springs can eject. Guaranteed sound power level in dB(A). A nameplate listing the model number and serial number is attached to each unit.
  • Page 10: Operating Labels

    SAFETY INFORMATION 1.7 Operating Labels MASTERPAC machines use international pictorial labels where needed. These labels are described below: Start the engine: ① Turn the engine switch to the ON position ② Close the choke. ③ Pull the rewind starter. ④ Open the choke.
  • Page 11: Operation

    OPERATION Operation 2.1 Application Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm, solid base for the placement of footings, concrete slabs, foundations, gas piping works, water pipe works and cable backfill works, etc. Please do not use in such as following cases.
  • Page 12: To Start

    OPERATION 2.4 To Start 1. Open the fuel shut-off valve by moving the fuel cock level to the open position. 2. Set the engine ON/OFF switch to the “ON” position. 3. Grip the recoil starter handle and pull it until you feel slight resistance. Then pull sharply and quickly.
  • Page 13: Operation

    OPERATION 2.5 Operation 1. Turning the choke level to open the choke. Running the engine for 5 minutes at low speed to warm the engine. 2. Move the throttle level quickly to the “FULL OPEN” position. DO NOT move the throttle level slowly as this may cause damage to the clutch or spring.
  • Page 14: Maintenance

    MAINTENANCE 3 MAINTENANCE 3.1 Periodic Maintenance Schedule The chart below lists basic maintenance. Refer to engine manufacturer’s Operator’s Manual for additional information on engine maintenance. A copy of the engine Operator’s Manual was supplied with the machine when it was shipped. Daily After Every...
  • Page 15: Transporting

    MAINTENANCE 3.2 Transporting 1. Shutdown engine for transportation. 2. For transportation, tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. 3. Drain fuel for transportation over long distance or bad road. 4. Secure machine firmly to prevent it from moving or tipping. 5.
  • Page 16: Air Cleaner

    MAINTENANCE 3.4 Air Cleaner Maintaining a clean engine will extend engine life. Keep air filter clean at all times. Clean air filter using the recommended solvent daily. See engine manual for proper cleaning procedure. Let the filter dry before reinstalling. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.
  • Page 17 MAINTENANCE 3.6.2 Engine Troubleshooting SYMPTOM POSSIBLE CAUSE SOLUTION Difficult to start Ignition plug being bridging? Check ignition system. Clean or replace Fuel is available but Carbon deposit at ignition? ignition. spark plug will not ignite.(Power Short circuit due to deficient available at high Replace insulators.
  • Page 18 MAINTENANCE SYMPTOM POSSIBLE CAUSE SOLUTION Operation not satisfactory Air cleaner clogged? Clean or replace air cleaner. Not enough power Bleed (remove air) from fuel Air in fuel line? available line. (compression Fuel level in carburetor float normal, no Adjust carburetor float. chamber improper? missfiring) Carbon deposit in cylinder?
  • Page 19: Technical Data

    TECHNICAL DATA 4. TECHNICAL DATA Model PMR60H PMR68H Engine type Honda GX100 Honda GX100 Engine speed operating rpm 3800± 100 3800± 100 Power kw (hp) 2.2 (3.0) 2.2 (3.0) Weight kg (lb) 60 (132) 68 (150) Impact Force kN 10.7 12.8...
  • Page 20: Warranty

    WARRANTY MASTERPAC products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that:  The product concerned has been operated and maintained in accordance with the operating instructions.
  • Page 21: Maintenance Record

    MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN MASTERPAC rammer has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your rammer. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself.
  • Page 22: Ec Declaration

    Tamping Rammer Type / Typ / Tipo / Type: PMR60H / PMR68H Has been sound tested per Directive 2000/14/EC/ In Übereinstimmung mit Richtlinie 2000/14/EG bewertet worden ist / Ha sido ensayado en conformidad con la norma 2000/14/CE/ A éré mis à I’épreuve conforme aux dispositions de la directive 2000/14/CEE:...
  • Page 23 MASTERPAC INTERNATIONAL: Add. Z.A.C du trou grillon P.O Box 38. 91280 St PIERRE DU PERRAY. FRANCE Tel. +33-6-12-70-02-63 E-mail. intlsales@masterpac.eu MASTERPAC ENGINEERING CO.,LTD Add. Weisi Road, Baohe Industrial Estate, Hefei 230051.China Tel. 86-551-64846601 Fax. 86-551-64846616 E-mail. sales@masterpac.eu www.masterpac.eu Version: 01/10/01...

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Pmr68h

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