BlastPro BRB-2800 Machine Manual
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BlastPro BRB-2800 Machine Manual

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BRB-2800
MACHINE MANUAL

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  • Page 1 BRB-2800 MACHINE MANUAL...
  • Page 2 This limited warranty does not cover damage to BlastPro equipment caused by any of the following: the use of the equipment for purposes other than which the equipment was designed and intended, all external causes such as (without limitation) acts of God, accidents, dropping, collision, fire, water damage, freezing, striking other objects, misuse or otherwise using the equipment contrary to the instructions and warnings contained in the User Manual;...
  • Page 3 CUT HERE WARRANTY REGISTRATION CARD IMPORTANT! To ensure that your BlastPro machine is covered under warranty, please fill in the following information and mail it to BlastPro Manufacturing, Inc. 6021 Melrose Lane, Oklahoma City, OK 73127, or Fax to 405-495-1331...
  • Page 4 Pre-Start Checklist Cold Weather Starting Hints 1. Check oil level. Add oil if low. Do not overfi ll. 1. Use proper oil for temperature expected. 2. Check fuel gauge (if equipped). If propane 2. Disengage all possible external loads. tank is low, have it refi lled. Check fuel system components and lines for leaks.
  • Page 5 Maintenance Instructions WARNING Before working on engine or equipment, disable Accidental Starts can cause engine as follows: 1) Disconnect spark plug severe injury or death. lead(s). 2) Disconnect negative (–) battery cable from battery. Disconnect and ground spark plug lead(s) before servicing. Normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual;...
  • Page 6 Oil Recommendations Change Oil and Filter Synthetic oil is recommended for use in Change oil while engine is warm. propane fueled engines. Non-synthetic oil must 1. Clean area around oil fi ll cap/dipstick and be low ash* rated oil. Oils (including synthetic) drain plug.
  • Page 7 4. Reinstall plug and tighten securely. If Fuel Recommendations required, a replacement plug can be found at KohlerEngines.com. WARNING Fuel Line Explosive Fuel can cause fi res High pressure fuel line meeting a minimum of and severe burns. SAE R7 standard must be installed on Kohler Co.
  • Page 8 Air Cleaner Breather Tube (if equipped) NOTE: Operating engine with loose or Ensure end of breather tube is properly damaged air cleaner components connected. could cause premature wear and failure. Replace all bent or damaged Oil Cooler (if equipped) components. 1.
  • Page 9 24 590 35 Rev. D KohlerEngines.com...
  • Page 10 Engine Specifi cations Maximum Angle Oil Capacity Spark Plug Model Bore Stroke Displacement of Operation (Refi ll) (@ full oil level)* PCH680 PCV680 3.27 in. 2.72 in. 45.6 cu. in. 1.7-2.0 U.S. qt. 0.03 in. 25° (83 mm) (69 mm) (747 cc) (1.6-1.9 L) (0.76 mm)

  • Page 11: Table Of Contents

    Table of Contents SECTION 1.1: APPLICATIONS ................4 SECTION 1.2: SPECIFICATIONS ...............4 SECTION 1.3: MANUFACTURER ...............4 SECTION 2.1: GENERAL ..................6 SECTION 2.2: MAINTENANCE AND WEAR PART REPLACEMENT MODES ..6 SECTION 2.3: WORK SITE ASSESSMENT AND INSPECTION ......7 SECTION 2.4: PERSONAL PROTECTIVE EQUIPMENT (PPE) ......9 SECTION 2.5: OPERATIONAL SAFETY............10 SECTION 3.1: START-UP .................12 FIGURE 3.1.1 ....................13...

  • Page 12: Section 1.1: Applications

    MACHINE MANUAL BRB-2800 SPECIFICATIONS SECTION 1.1: APPLICATIONS SECTION 1.2: SPECIFICATIONS SECTION 1.3: MANUFACTURER ® © 2010 Blastpro Manufacturing Inc.
  • Page 13 Coatings may include glue, epoxies and cementitious overlays. Coverings may include carpet, ceramic tile, VCT and wood flooring. A wide variety of tools are available from Blastpro® for your specific application. In general, the BRB-2800 uses sharpened spring steel blades along with the weight of the machine itself to perform the scraping function.

  • Page 15: Section 2.1: General

    MACHINE MANUAL BRB-2800 SAFETY SECTION 2.1: GENERAL SECTION 2.2: MAINTENANCE AND WEAR PARTS REPLACEMENT MODES SECTION 2.3: WORK SITE ASSESSMENT AND INSPECTION SECTION 2.4: PERSONAL PROTECTIVE EQUIPMENT SECTION 2.5: OPERATIONAL SAFETY ® © 2010 Blastpro Manufacturing Inc.
  • Page 16 BRB-2800. Make these operating instructions accessible to all operating and maintenance personnel. Never weld, modify, cut or grind components of the BRB-2800 without prior written consent from the manufacturer. Never use aggressive cleaning chemicals to clean the machine.
  • Page 17 THIS REPRESENTS A POTENTIALLY DEADLY SITUATION WHICH NECESSITATES AN IMMEDIATE SHUTDOWN!  All workers have received training on the dangers of overexposure to carbon monoxide. Staff members must also be able to identify all of the ® © 2010 Blastpro Manufacturing Inc.
  • Page 18 It is also imperative for staff to tie back long hair and to remove all jewelry.  Work area has been blocked off to pedestrians, unprotected personnel, and untrained personnel. In the event pedestrians, unprotected ® © 2010 Blastpro Manufacturing Inc.

  • Page 19: Section 2.4: Personal Protective Equipment (Ppe)

    DISTRACTED, OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION THAT DECREASES AWARENESS! SECTION 2.4: PERSONAL PROTECTIVE EQUIPMENT (PPE) All personnel working with, or in the vicinity of the BRB-2800 should, at a minimum, utilize the following PPE:  Protective boots or shoes ...

  • Page 20: Section 2.5: Operational Safety

     Verify that all protective guards and covers are properly installed and secured.  Verify that there is sufficient light for the operator to view the work surface. The machine is equipped with headlights to provide additional lighting. ® © 2010 Blastpro Manufacturing Inc.

  • Page 21: Section 3.1: Start-Up

    MACHINE MANUAL BRB-2800 OPERATION SECTION 3.1: START-UP SECTION 3.2: SHUT DOWN SECTION 3.3: BLADE SELECTION SECTION 3.4: TRANSPORT ® © 2010 Blastpro Manufacturing Inc.
  • Page 22 7. Push rocker switch on the left control lever to raise the blade. 8. Push levers forward to move forward; pull backward to reverse. Varying positions of the left and right control levers will turn the BRB-2800 left and right.
  • Page 23 9. Remove the key to protect against unauthorized operation. 10. Turn the LP bottle valve to “CLOSED” position. 11. Remove LP bottle and store in a secure location. 12. Cover the BRB-2800 to protect it from dust and moisture. ® © 2010 Blastpro Manufacturing Inc.
  • Page 24 FIGURE 3.3.1 For carpet, rubberized and elastomeric coatings, a carpet blade should be utilized. The 90° wings on each end of the blade will help keep the removed material manageable. SEE FIGURE 3.3.2. FIGURE 3.3.2 ® © 2010 Blastpro Manufacturing Inc.

  • Page 25: Section 3.4: Transport

    MACHINE MANUAL BRB-2800 OPERATION Blastpro offers a carbide tipped tool for tile removal. This can be inserted into the 3-hole tool adapter on the blade holder. SEE FIGURE 3.3.3 FIGURE 3.3.3 SECTION 3.4: TRANSPORT Only use factory installed tie-down/lifting lugs when transporting or moving the equipment.

  • Page 26: Section 4.1: Maintenance Intervals

    SECTION 4.1: MAINTENANCE INTERVALS SECTION 4.2: TROUBLESHOOTING SECTION 4.3: RECOMMENDED SPARE PARTS SECTION 4.4: RECOMMENDED TOOLS SECTION 4.5: HYDRAULIC SCHEMATIC SECTION 4.6: ELECTRIC SCHEMATIC SECTION 4.7: PARTS LIST SECTION 4.8: ENGINE OWNER’S AND SERVICE MANUALS ® © 2010 Blastpro Manufacturing Inc.
  • Page 27 Never inspect a pressurized hydraulic system with your hand. Pinhole leaks can inject hydraulic fluid into the body, which can result in serious injury. If additional assistance is required consult your Blastpro representative, authorized Blastpro distributor, or qualified hydraulic systems professional.

  • Page 28: Section 4.2: Troubleshooting

    Damaged cylinder Ground speed seems Throttle not set in high Move throttle to high slow position position Damage to ground drive Consult Blastpro pump or motor representative or authorized distributor ® © 2010 Blastpro Manufacturing Inc.

  • Page 29: Section 4.3: Recommended Spare Parts

    SECTION 4.4: RECOMMENDED TOOLS “Recommended Tools” is a list of the minimum tools necessary to maintain and/or operate the BRB-2800 during normal operation. This list is not meant to be exhaustive or to indicate the tools required for more intensive maintenance.

  • Page 30: Section 4.5: Hydraulic Schematic

    MACHINE MANUAL BRB-2800 MAINTENANCE SECTION 4.5: HYDRAULIC SCHEMATIC ® © 2010 Blastpro Manufacturing Inc.
  • Page 31 HYDRAULIC TANK BP85000012 JOYSTICK 3-POS SWITCH BP85000011 JOYSTICK – STANDARD BP85000007 PUMP – HYDRAULIC BP85000003 GROUND DRIVE MOTOR SCR0003 HYRDAULIC CYLINDER PO CHECK VALVE BP85000009 VALVE/LIFT CYLINDER BP85000010 EQUALING VALVE BP85000001 HYDRAULIC COOLER BP85000008 FILTER ® © 2010 Blastpro Manufacturing Inc.

  • Page 32: Section 4.6: Electric Schematic

    MACHINE MANUAL BRB-2800 MAINTENANCE SECTION 4.6: ELECTRIC SCHEMATIC ® © 2010 Blastpro Manufacturing Inc.

  • Page 33: Section 4.7: Parts List

    SECTION 4.7: PARTS LIST PART NUMBER DESCRIPTION BP85000001 HYDRAULIC COOLER BP85000004 BANDED BELT BP85000002 SPLINE COUPLING BP85000003 GROUND DRIVE MOTOR BP85000006 BLADE PIVOT PIN BRB-2800 BP85000007 PUMP-HYDRAULIC BP85000008 FILTER BP85000009 VALVE LIFT CYL. BP85000011 JOYSTICK STANDARD BP85000012 JOYSTICK 3 POS SWITCH BP85000546...

  • Page 34: Section 4.8: Engine Owner's And Service Manuals

    MACHINE MANUAL BRB-2800 MAINTENANCE SECTION 4.8: ENGINE OWNER’S AND SERVICE MANUALS ® © 2010 Blastpro Manufacturing Inc.
  • Page 37 BRB-2800 PARTS ILLUSTRATIONS JOYSTICK 3 POS SWITCH #BP85000012 HIGH BACK SEAT JOYSTICK STANDARD #SCR0020 #BP85000011 12V LED WORK LIGHTS #ZT-00024 UPPER CYLINDER PIN #SCR0016 HYDRAULIC BLADE CYLINDER #SCR0003 LOWER CYLINDER PIN #SCR0015...
  • Page 38 BRB-2800 PARTS ILLUSTRATIONS JOYSTICK STANDARD JOYSTICK 3 POS SWITCH #BP85000011 #BP85000012 HIGH BACK SEAT #SCR0020 HYDRAULIC BLADE CYLINDER #SCR0003 HYDRAULIC HOSE KIT #BP85000526 HYDRAULIC PUMP #BP85000007 TRACTION DRIVE TIRE #SCR0038...
  • Page 39 BRB-2800 PARTS ILLUSTRATIONS HYDRAULIC COOLER #BP85000001 EXHAUST PURIFIER #BTP003048 25HP VAPOR INJECTED ENGINE #BP85000546 SWIVEL CASTER #BTP000257 12” BLADE HOLDER #BT06-7050-12...
  • Page 40 PCH680, PCH740 PCV680, PCV740 Propane Electronic Fuel Injection (EFI) Owner's Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service.
  • Page 41 Safety Precautions WARNING: A hazard that could result in death, serious injury, or substantial property damage. CAUTION: A hazard that could result in minor personal injury or property damage. NOTE: is used to notify people of important installation, operation, or maintenance information. WARNING WARNING WARNING...
  • Page 42 End Cap Element Inner Element Retaining Clip Air Cleaner Heavy-Duty Air Inlet Screen Ejector Area Housing Cleaner Air Cleaner Air Cleaner Wing Nut Element Cover Knob Cover Air Cleaner Precleaner Paper Element Rubber Seal Base Low-Profi le Air Vaporizer/ Debris Screen Oil Filter Cleaner Regulator...
  • Page 43 Pre-Start Checklist Cold Weather Starting Hints 1. Check oil level. Add oil if low. Do not overfi ll. 1. Use proper oil for temperature expected. 2. Check fuel gauge (if equipped). If propane 2. Disengage all possible external loads. tank is low, have it refi lled. Check fuel system components and lines for leaks.
  • Page 44 Maintenance Instructions WARNING Before working on engine or equipment, disable Accidental Starts can cause engine as follows: 1) Disconnect spark plug severe injury or death. lead(s). 2) Disconnect negative (–) battery cable from battery. Disconnect and ground spark plug lead(s) before servicing. Normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual;...
  • Page 45 Oil Recommendations Change Oil and Filter Synthetic oil is recommended for use in Change oil while engine is warm. propane fueled engines. Non-synthetic oil must 1. Clean area around oil fi ll cap/dipstick and be low ash* rated oil. Oils (including synthetic) drain plug.
  • Page 46 4. Reinstall plug and tighten securely. If Fuel Recommendations required, a replacement plug can be found at KohlerEngines.com. WARNING Fuel Line Explosive Fuel can cause fi res High pressure fuel line meeting a minimum of and severe burns. SAE R7 standard must be installed on Kohler Co.
  • Page 47 Air Cleaner Breather Tube (if equipped) NOTE: Operating engine with loose or Ensure end of breather tube is properly damaged air cleaner components connected. could cause premature wear and failure. Replace all bent or damaged Oil Cooler (if equipped) components. 1.
  • Page 48 24 590 35 Rev. D KohlerEngines.com...
  • Page 49 Engine Specifi cations Maximum Angle Oil Capacity Spark Plug Model Bore Stroke Displacement of Operation (Refi ll) (@ full oil level)* PCH680 PCV680 3.27 in. 2.72 in. 45.6 cu. in. 1.7-2.0 U.S. qt. 0.03 in. 25° (83 mm) (69 mm) (747 cc) (1.6-1.9 L) (0.76 mm)

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