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BP-505
MACHINE MANUAL

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Summary of Contents for BlastPro BP-505

  • Page 1 BP-505 MACHINE MANUAL...
  • Page 2: Table Of Contents

    Table of Contents Applications ......................3 Specifications ......................3 Manufacturer ......................3 General ......................... 4 Work Site Assessment & Inspection ..............4 Start-Up Procedures ..................... 6 Operational Safety Procedures ................7 Shut-Down Procedures ..................8 Maintenance Procedures ..................8 Operating Instructions ................... 9 Eletric Drive Levers .....................
  • Page 3: Applications

    The shot blasting machine cleans steel & features modular construction that allows the machine to be dismantled & fit through a 24” manhole. The BP-505 has a 20” blast pattern, a thirty horsepower electric motor, which results in superior cleaning performance.
  • Page 4: General

    If carbon monoxide levels exceed 35 parts per million, all work must cease immediately. This represents a potentially deadly situation which necessitates an immediate shutdown. ® © 2011 Blastpro Manufacturing Inc.
  • Page 5 The work area must be checked for these materials before work can begin. Blastpro manufacturing, inc. does not warrant its equipment to be suitable for, or approved for, removing dangerous materials.
  • Page 6: Start-Up Procedures

    • Fill approximately 100 lbs. of the selected shot into the shot storage hopper of the machine. The shot valve must be closed while doing this. • Check that the filter dust container has been emptied. ® © 2011 Blastpro Manufacturing Inc.
  • Page 7: Operational Safety Procedures

    The work area must then be sealed off using a red & white safety chain & a danger sign. Use a tool that is insulated against voltages. • Make certain circuit breakers can handle the electrical load required by the machine. ® © 2011 Blastpro Manufacturing Inc.
  • Page 8: Shut-Down Procedures

    • Make certain that the machine is in the Safety off position (valve is closed, blast machine is switched off, dust collector is switched off, all drives are at a standstill, & main plug has been pulled). • Make certain maintenance personnel are wearing lint-free cleaning cloths. ® © 2011 Blastpro Manufacturing Inc.
  • Page 9: Operating Instructions

    Before putting the machine into operation, make certain that all existing protective housings are mounted & that the filter unit is correctly connected. To operate the machine, follow the steps listed below: To turn on the filter unit: ® © 2011 Blastpro Manufacturing Inc.
  • Page 10 & the electric cable become intertwined. Also, it is imperative to never allow vehicles to run over the dust hose and/or the electric cable. The selection of the correct advancing speed of the blast machine is important for a good blast result. In the case that ® © 2011 Blastpro Manufacturing Inc.
  • Page 11: Eletric Drive Levers

    Altering the opening of the valve results in a change in the amount of shot fed to the blast wheel. The change in the shot allowed in the blast wheel can be read from the ammeter (see Ammeter section below). The shot ® © 2011 Blastpro Manufacturing Inc.
  • Page 12 First, take into consideration the size of shot being used. If this does not resolve the problem, then check ® © 2011 Blastpro Manufacturing Inc.
  • Page 13: Transportation

    Blast Wheel Blades 10 hours Blades deteriorated > 75% Control Cage 10 hours Deteriorated edges Blast Wheel Hub 10 hours Missing pins/deterioration Liners 10 hours Warping, holes, deterioration Blast Housing 50 hours Thin sections or other deteriorations ® © 2011 Blastpro Manufacturing Inc.
  • Page 14: Blast Wheel Blades & Impeller Replacement

    & the side liners, & between the top liner & the front rear plates of the blast housing. Make sure that the top liner sits close at the edges of the side liners. Wear Parts ® © 2011 Blastpro Manufacturing Inc.
  • Page 15 Switch the main switch “ON” – with fault, have transportation. the unit checked by an electrician Have the fault checked by an electrician Replace the potentiometer Machine does not travel. Replace the control unit Have the unit checked by an electrician ® © 2011 Blastpro Manufacturing Inc.
  • Page 16: Schematics

    BP-505 Machine Manual Schematics Item Part Name Part Number BP500-0010 Feed Spout COY-3060152 Feed Spout Seal BP500-00098 Cage Clamp BP505-0008 Impeller Bolt COY-P60100000 Impeller COY-P6050014 Control Cage ® © 2011 Blastpro Manufacturing Inc.
  • Page 17 BP505-0003 Taper Lock / Blast wheel Blast Wheel Blades (x8) COY-P6000024-8 COY-1000080-A Rim Assembly Item Part Name Part Number Separator Housing BP65000540 Separator Deflector BP65000512 Shot Screen BP500-0013 Shot Hopper BP65000543 Shot Valve BP505-0014 ® © 2011 Blastpro Manufacturing Inc.
  • Page 18 BP-505 Machine Manual Item Part Name Part Number Right Liner BP505-0005 Left Liner BP505-0004 Top Liner BP505-0006 Right Rebound Liner BP500-00085 Left Rebound Liner BP500-00086 Front Rebound Liner BP65000563 ® © 2011 Blastpro Manufacturing Inc.
  • Page 19 EBE500-1054-SE Front Inner Seal Plate EBE500-1058-SE Front Inner Seal EBE500-1052-SE Floating Liner EBE500-1020 Side Seal (Set of 2) EBE500-1060-S Side Brush BP65000539 Side Seal Retainer EBE-500-1061-SE Rear Brush BP65000538 10 Blast Housing Cabinet BP500-906-E-USA ® © 2011 Blastpro Manufacturing Inc.
  • Page 20: 5.1: Warranty Registration Information

    Blastpro Manufacturing, Inc., 6021 Melrose lane, Oklahoma City, OK 73127, within ten (10) days of acquiring Blastpro products in order to qualify for the one year limited warranty contained in the sales agreement. Blastpro provides as a limited warranty to original purchasers of Blastpro equipment, purchased within &...
  • Page 21 & service the equipment; damage caused by the use of any non-Blastpro parts or attachments on the equipment. To obtain repair or replacement under this limited warranty, the original purchaser must contact Blastpro at 1-877-495-6464.
  • Page 22: 5.1: Warranty Registration Card

    Cut Here Warranty Registration Card To ensure that your Blastpro machine is covered under warranty, please fill in the following information & mail it to BlastPro Manufacturing, Inc. 6021 Melrose Lane, Oklahoma City, OK 73127, or Fax to 405-495-1331. The following boxes must be...

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