Scotsman CME2006R User Manual
Scotsman CME2006R User Manual

Scotsman CME2006R User Manual

Scotsman cme2006r ice machine: user guide

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Introduction

This product manual contains the information
needed for the setup, installation, initial start up,
sanitation and maintenance of this ice machine.
Keep it for future reference.
This machine incorporates advanced technology,
including a scroll compressor.
Be certain that the information applies to the
model in question. If no model is listed, the
information applies to all models.
Introduction . . . . . . . . . . . . . . . . . . PAGE 1
Specifications . . . . . . . . . . . . . . . . . PAGE 2
Pre-Installation . . . . . . . . . . . . . . . . . PAGE 4
Bin Control: Installation . . . . . . . . . . . . PAGE 6
Bin Control . . . . . . . . . . . . . . . . . . . PAGE 7
Stacking . . . . . . . . . . . . . . . . . . . . PAGE 8
Stacking . . . . . . . . . . . . . . . . . . . . PAGE 9
Remote Condenser Location . . . . . . . . . PAGE 11
Coupling Instructions . . . . . . . . . . . . . PAGE 12
Electrical . . . . . . . . . . . . . . . . . . . . PAGE 13
Plumbing . . . . . . . . . . . . . . . . . . . . PAGE 14
After Utility Connections . . . . . . . . . . . . PAGE 15
System Controller . . . . . . . . . . . . . . . PAGE 17
Initial Start Up . . . . . . . . . . . . . . . . . PAGE 18
Adjustments . . . . . . . . . . . . . . . . . . PAGE 20
How The Electronic Cuber Works . . . . . . . PAGE 22
Printed on recycled paper.
This manual is organized in the same way as the
expected use of the machine, it begins with
specifications, goes thru unpacking and setup,
shows where everything is; continues with initial
start up, then describes how it works. After that is
the sanitation section, followed by service
diagnosis and repair.
All Scotsman CM
Scotsman's AutoIQ™ control system and
ReliaClean™ water system cleaning process.

TABLE OF CONTENTS

Sanitation and Cleaning . . . . . . . . . . .
Additional Maintenance . . . . . . . . . . .
Service Diagnosis . . . . . . . . . . . . . .
Service Diagnosis . . . . . . . . . . . . . .
Suction Pressure . . . . . . . . . . . . . . .
Removal and Replacement . . . . . . . . .
Removal and Replacement . . . . . . . . .
Removal and Replacement: . . . . . . . . .
Removal and Replacement . . . . . . . . .
Refrigerant . . . . . . . . . . . . . . . . . .
Before Calling for Service . . . . . . . . . .
July 1998
Page 1
3
models, like this one, feature
. . . . . . . . . . . . . . .
Service parts list & wiring diagrams located
in the middle of this manual.
CME2006R
PAGE 23
PAGE 24
PAGE 25
PAGE 26
PAGE 27
PAGE 28
PAGE 29
PAGE 30
. . . .
PAGE 31
PAGE 32
PAGE 33
PAGE 34
PAGE 35
PAGE 36
PAGE 37
PAGE 38
PAGE 39
PAGE 40
PAGE 41
PAGE 42
PAGE 43
PAGE 44

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Table of Contents
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Summary of Contents for Scotsman CME2006R

  • Page 1: Table Of Contents

    Specifications ....PAGE 2 Condenser and Ice Machine Layouts ..PAGE 3 Pre-Installation ....PAGE 4 Location &...
  • Page 2: Specifications

    NOTE: These line sets have a larger diameter discharge line than line sets for smaller Scotsman remote systems and are the only line sets that may be used with this product. The stacking kit required to place two like model cubers together is: KSCME6-LG-B.
  • Page 3: Condenser And Ice Machine Layouts

    CME2006R Condenser and Ice Machine Layouts ERC611 July 1998 Page 3...
  • Page 4: Pre-Installation

    If water conditions are excellent, adjust the machine to use less water. See the Adjustments section. Note: Water use adjustments are customer convenience adjustments; they are NOT factory defects and are NOT covered by warranty. July 1998 Page 4 CME2006R...
  • Page 5: Location & Assembly

    Level the top edge of the bin front to back and left to right. If the ice machine has not been unpacked, do so now. Remove the carton from the skid. Remove shipping straps.
  • Page 6: Bin Control: Installation

    Bin Control: Installation The bin control is a thermostat. It must be field installed after the ice machine has been placed on the bin. Before starting, remove the left front panel and any baffle in the bin. 1. Locate bin thermostat bulb.
  • Page 7: Bin Control

    CME2006R Bin Control Bin Thermostat Bracket Bin Thermostat Capillary Tube Mount Bulb Here Attach Thermostat Bulb to Bracket Minimize Excess Tube in Bin Three-Pronged Knob Thermostat and Bracket Attach Bracket to Bottom of Ice Machine July 1998 Page 7...
  • Page 8: Stacking

    2 existing screws and 1 large and 4 small screws from the kit. Both Machines: 12. Place the top ice machine onto the bottom one. Secure together with hardware from the top machine. Remove left front and left side panels.
  • Page 9: Stacking

    CME2006R Stacking Gasket on Plastic Walls of Lower Unit Gasket for Metal Edges of Bottom Unit Shield Hanger Front-To-Back Bracket Bracket Shield Mounting Straps and Hardware May 2001 Page 9...
  • Page 10: For The Installer: Remote Condenser

    Locate the condenser as near as possible to the interior location of the ice maker. Note: The location of the condenser relative to the ice machine is LIMITED by the specification on the following page. Select the best available location, one that protects the condenser from extremes of dust, grease and sun.
  • Page 11: Remote Condenser Location

    Location Limits - condenser location must not exceed ANY of the following limits: • Maximum rise from the ice machine to the condenser is 35 physical feet • Maximum drop from the ice machine to the condenser is 15 physical feet •...
  • Page 12: Coupling Instructions

    " liquid line goes to the ice maker fitting marked “liquid line". Note: The system charge is contained in the receiver tank of the ice machine. Only “holding" charges are present in the “pre-charged" tubing or the condenser. Final Connections: 4a.
  • Page 13: Electrical

    Voltage variation must not exceed the limits listed on page 2. The remote condenser is designed to be powered from the ice machine. A separate knockout hole has been provided in the ice maker electrical junction box. Remote Condenser...
  • Page 14: Plumbing

    Use an 18" high vent. The ice storage bin will have a drain out the back or base, depending upon the model. The drain for the ice machine and the ice storage " bin must be SEPARATE or the ice machine’s drain water may run into the bin and MELT THE ICE.
  • Page 15: After Utility Connections

    ___ 13. Have any water filter cartridges been replaced? ___ 14. Check all refrigerant lines and conduit lines, for vibration or rubbing and possible failure. Adjust as needed. ___ 15. Proceed to Initial Start Up. July 1998 Page 15 CME2006R...
  • Page 16: Component Location And Function

    Check Valves: Liquid and Discharge lines contain check valves. These control refrigerant migration during the Harvest and Off cycles. Hot Gas Valve Discharge Check Valve Water Pump Accumulator with Heat Exchange July 1998 Page 16 CME2006R Evaporators Inlet Water Valve Thermostatic Expansion Valve Purge Valve...
  • Page 17: System Controller

    Clean: Water valve opens to fill the reservoir. The Water pump starts. The Clean indicator light is switched ON. A manually initiated rinse cycle flushes the system. July 1998 Page 17 CME2006R HI VOLTAGE IN/OUT WATER PUMP PUSH BUTTON CONTROL SWITCHES INDICATOR LIGHTS:...
  • Page 18: Initial Start Up

    10. The reservoir refills at the beginning of Freeze. 11. Fill out the Customer Evaluation and Warranty Registration. Send it to Scotsman. 12. Return all panels to their normal positions. 13. Inform the user of the location and telephone number of the local service company.
  • Page 19: Startup: Three Phase Compressor

    However, a THREE PHASE scroll compressor will not work properly if run BACKWARDS. If a three phase ice machine’s compressor is making an unusually loud noise and the ice machine does not appear to be refrigerating the water, it’s likely that it’s running backwards.
  • Page 20: Adjustments

    Off button for more than 3 seconds, then releasing it. The unit will then be Off. From there the machine may be placed in a freeze cycle by pushing and releasing the Freeze button. July 1998 Page 20 CME2006R...
  • Page 21: How To Operate The System Controller

    HELD for more than 3 seconds, the unit will switch off immediately. To Reset Errors: First push and release the Off button, then push and release the Freeze button. July 1998 Page 21 CME2006R PUSH BUTTON CONTROL SWITCHES INDICATOR LIGHTS: BIN FULL FREEZE HARVEST...
  • Page 22: How The Electronic Cuber Works

    Head Pressure Control The Check Valves also prevent liquid migration Valve during the Off cycle. Thermostatic Expansion Valve Check Valve Refrigerant Distributor Heat Exchange Suction Accumulator Hot Gas Valve Refrigeration Schematic July 1998 Page 22 CME2006R Evaporator Evaporator Evaporator...
  • Page 23: How The Electronic Cuber Works

    After the purge valve has closed, the inlet water valve opens and water flows into the ice machine. The water valve will NOT be open the complete length of the harvest cycle.
  • Page 24: Technicians Only: Freeze Cycle Sequence

    If another problem occurs in the next cycle, the machine will attempt one more restart. If another problem occurs in the next cycle, the machine will shut off and must be manually reset. July 1998 Page 24 CME2006R...
  • Page 25: Technicians Only: Harvest Cycle & Notes

    Is ON all the leaking thru time rapidly Both ON all the Check for thermistor set unplugged time or failed July 1998 Page 25 CME2006R Refrigeration Light Very long ice harvest No harvest of ice High Discharge Temperature Check for low discharge...
  • Page 26: Sanitation And Cleaning

    Sanitation and Cleaning It is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Without human intervention, sanitation will not be maintained. Ice machines also require occasional cleaning of their water systems with a specifically designed chemical. This chemical dissolves mineral build up that forms during the ice making process.
  • Page 27: Additional Maintenance

    To Sanitize the Ice Storage Bin 1. Remove all ice. 2. Remove baffle. 3. Switch ice machine OFF or wait for it to be in a cleaning cycle. 4. Mix a 1 gallon solution of warm (95-115 and sanitizer. Follow local codes for sanitizer.
  • Page 28: Additional Maintenance: Water Distributors

    Soak or scrub the distributors in or with a solution of Scotsman Ice Machine Cleaner and warm potable water. 10. Return the water distributors to their normal installed position.
  • Page 29: Additional Maintenance: Water Valve Screen

    7. Remove two screws holding the dust cover to the water level sensor. Dust Cover 8. Clean the 4 lenses with a soft tissue or cotton swab. Clean Lenses Water Level Sensor, Dust Cover Removed 9. Reverse to reassemble. July 1998 Page 29 CME2006R Clean Lenses...
  • Page 30: Additional Maintenance: Ice Sensors, Cond

    7. Examine the bottom of the brackets, there are two sensors in each bracket, check that they are clear of mineral build up. They may be wiped clean with ice machine cleaner to assist in removal of the build up. Note: Do NOT use abrasive materials or cleaner on the ice sensor lenses.
  • Page 31: Service Diagnosis: Diagnostic Lights

    Push and release Off button. Push and release Freeze button. Check operation. Push cube size float down, check operation. Check for cause of long harvest cycle** Replace the temperature sensor set (water and discharge). Check water temp. and sensor. July 1998 Page 31 CME2006R...
  • Page 32: Service Diagnosis

    20 seconds will shut the machine down on a bin full (at the end of the harvest cycle). It will restart after 4 minutes or may be reset by pushing the Freeze button. July 1998 Page 32 CME2006R...
  • Page 33: Service Diagnosis: Components

    Check wire connections, if ok, replace System Controller Check water filters and/or inlet screen. Replace valve Switch any two wires to the compressor Push and release Freeze button. Replace contactor Check and replace Check and replace compressor Replace compressor July 1998 Page 33 CME2006R...
  • Page 34: Service Diagnosis

    Liquid and discharge lines are in contact with each other Compressor overheats July 1998 Page 34 CME2006R Probable Correction Clean water system. Check temps. Unit cannot operate with water and air temps below stated limits. Recover and weigh charge.
  • Page 35: Operational Characteristics: Cme2006R

    Operational Characteristics: CME2006R Cycle Times (minutes): Freeze Harvest System Pressures (PSIG): Suction: End of Freeze Suction: Peak in Harvest Discharge: 5 minutes into Freeze Discharge: Minimum in Harvest Number of Evaporators: • Refrigerant Charge • 336 ounces of R-404A Compressor Type •...
  • Page 36: Suction Pressure

    Suction Pressure CME2006 Suction Pressures PSIG Freeze CME2006 Suction Pressures PSIG Freeze 70/70/50 Harvest Freeze Time 90/90/50 Harvest Freeze Time July 1998 Page 36 CME2006R...
  • Page 37: Removal And Replacement

    7. Locate water level sensor mounting tabs, compress together to release sensor from bracket. 8. Remove water pump brackets from pump. 9. Reverse to replace. 10. Replace front panel. 11. Re-connect electrical power. July 1998 Page 37 CME2006R...
  • Page 38: Removal And Replacement

    4. Lift the pump and mounting plate up enough to remove the float from the stem. 5. Remove two screws holding the sensor to the pump bracket and lift the sensor up and out of the machine. 6. Reverse to reassemble. July 1998 Page 38 CME2006R...
  • Page 39: Removal And Replacement: Controller

    10. Twist the sensor 90 degrees and pull it up and out of the machine. 11. Reverse to reassemble. Be sure that the color codes of the connecting wires match. July 1998 Page 39 CME2006R Back Sensor Front Sensor Holder...
  • Page 40: Removal And Replacement

    8. Use the metal mounts that were on the ice machine, do NOT use the rubber mounts from the replacement compressor. July 1998 Page 40 CME2006R Burn Hazard Compressor top is HOT! Do NOT touch...
  • Page 41: Removal And Replacement

    NOT braze the evaporator joints when the evaporators are seated in the freezing compartment, instead lift them up slightly so that the joints to be brazed are above the top edge of the freezing compartment. July 1998 Page 41 CME2006R...
  • Page 42: Refrigerant

    Refrigerant 1. This ice machine uses R-404A or HP62 as a refrigerant. It has several unique characteristics. A. It is a near-azeotrope, and must be liquid charged. B. It must use polyol ester refrigerant oil, and that oil is very water absorbent. The system must not be open for more than 15 minutes.
  • Page 43: Liquid Charging

    7. With a sight glass or charge faster in the hose to the low side port, start the ice machine. 8. Open the low side service access valve. 9. Crack open the low side manifold valve and watch the scale and sight glass.
  • Page 44: Before Calling For Service

    Before Calling for Service Check the following: 1. Has the water supply to the ice machine or building been shut off? If yes, the ice machine will automatically restart within 25 minutes after water begins to flow to it. 2. Has power been shut off to the ice machine? If yes, the ice machine will automatically restart when power is restored.

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Cme2006rs

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