SKF AM1000 Operating Manual

SKF AM1000 Operating Manual

Aerosol monitor
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Aerosol Monitor
AM1000
Minimum Quantity
Lubrication Systems
Operating Manual
Version 1

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Summary of Contents for SKF AM1000

  • Page 1 Aerosol Monitor Minimum Quantity AM1000 Lubrication Systems Operating Manual Version 1...
  • Page 2 Imprint The Operating Manual is a part of the scope of delivery of a SKF aerosol monitor AM1000. The manual has been edited in conformity with applicable standards and rules for technical documentation. © Copyright SKF LUBRICATION SYSTEMS GERMANY AG reserves the right to changes to adapt to technical improvements.
  • Page 3: Table Of Contents

    Information Concerning the EC Declaration of Conformity and the Manufacturer´s Declaration ........... 2 Operation with Connection to the Bus System of a ® SKF L Digital Super MQL System........15 UBRI Notes to the Instructions ..............3 Field of Application ................4 Maintenance..................16...
  • Page 4: Information Concerning The Ec Declaration Of Conformity And The Manufacturer´s Declaration

    Notes (a) This declaration certifies the conformity with the directives listed, but SKF products are not suited for use in connection with fluids of group I does not entail an express assurance of properties. (hazardous fluids), definition in accordance with article 2 paragraph 2 (b) The safety instructions listed in the documents that come with the of the Directive 67/548/EEC dtd.
  • Page 5: Notes To The Instructions

    3 paragraph 3 of the directive. manual carefully and observe the notes contained in it. SKF products must only be employed in accordance with their Use the table of contents to locate the desired information promptly and intended use.
  • Page 6: Field Of Application

    Operating Instructions are observed. Especially errors that only be filled in SKF products and conveyed and/or could affect safety must be resolved without delay. Contact a SKF distributed with these products after written authorization service centre (see Chapter 12, page 18) for this purpose.
  • Page 7: Personnel

    Kapitel 4 - Safety Instructions Seite 5 Personnel Working on the Aerosol Monitor The installation, electrical connection and all interventions such as The aerosol monitor is installed in the aerosol line of an MQL system. repairs, component replacement, etc. may be carried out only by Any work that is carried out during the installation on the aerosol adequately qualified and instructed personnel.
  • Page 8: Transport, Delivery, Storage

    Kapitel 5 - Transport, Delivery, Storage Seite 6 Transport, Delivery, Storage Design and Function The aerosol monitor is packed in commercial standard packing System Design according to the requirement of the destination country and of DIN ISO 9001. There are no limitations for road, air or sea transport. Upon receiving the package, please check the items for possible damage, and ensure the package is complete by checking the supply papers.
  • Page 9: Method Of Operation

    In the SKF terminology, the term aerosol in minimum quantity lubrication technique stands for air mixed with finest lubricant droplets. The aerosol density is the quantity of the oil contained in the aerosol, related to the Functions air flow.
  • Page 10: Installation

    Kapitel 7 - Installation Seite 8 Installation Use the following flow chart to carry out installation and commissioning of the aerosol monitor:  Configuration  Erection  Connecting the aerosol lines  Electrical connection and settings Installation work may only be carried out on the previously de-energized and de-pressurized MQL system.
  • Page 11: Configuration

    Please note, that the configuration of the related control unit of the ® Digital Super also have to be adjusted. Please refer to the UBRI related Operating Instructions and/or contact a SKF service centre to find the necessary settings. Fig. 2. View on the DIP switches. Bottom lid removed.
  • Page 12: Installation

    Kapitel 7 - Installation Seite 10 Installation The aerosol monitor should be installed on a vertical surface such that the aerosol lines run horizontally. The location of the monitor must remain the same during operation. The aerosol monitor should be installed such that it is protected against humidity and vibration, and easily accessible so that any further installation is possible without any problems.
  • Page 13: Connecting The Aerosol Lines

    Guidelines and recommendations for laying the aerosol lines can be found in the Operating Instructions of the related MQL system. Please contact a SKF service centre if you have any other questions when you install your MQL system (see Chapter 12, page 18).
  • Page 14: Electrical Connection

    Comply with the notes in this operating manual. Connect the bus cable (accessory) to establish the link to the SKF ® Digital Super MQL system. UBRI Please refer to the installation drawing and/or the leaflet of the aerosol monitor for recommended accessories for the electrical connection.
  • Page 15 Kapitel 7 - Installation Seite 13 ® In the right-hand picture, the termination resistors in the L UBRI Digital Super control units are to de deactivated, and the ones in the aerosol monitors are to be activated. The termination resistor of the aerosol monitor is activated via a DIP switch at the bottom of the monitor (see Chapter 7.1, page 9).
  • Page 16: Operation

     Autonomous operation aerosol monitor. This process is known as "Teaching". To carry out  Operation with connection to the bus system of a SKF L ® teaching, connect the teach adapter (accessory) to the right-hand...
  • Page 17: Operation With Connection To The Bus System Of A Skf Lubri Ean Digital Super Mql System

    Bus System of a SKF L Digital Super UBRI MQL System When the aerosol monitor is connected to the bus system of a SKF ® Digital Super MQL system, the measured values are trans- UBRI ferred via the bus link to the control unit of the MQL system where they are processed to yield additional characteristic variables (see Table 4).
  • Page 18: Maintenance

    Any work not described in these Instructions may only be carried out by authorized SKF service personnel. SKF LUBRICATION SYSTEMS GERMANY AG does not assume any responsibility for damages that are caused by improper maintenance on the aerosol monitor or MQL system.
  • Page 19 Possible faults when using the aerosol monitor Fault Possible cause Remedial action ® Autonomous operation or operation with connection to the bus system of a SKF L Digital Super MQL system UBRI Analog value No aerosol Check the MQL system...
  • Page 20: Decommissioning

    You can find a list of the current addresses on the Internet at: Upon request, SKF takes the unit back for disposal and will charge you  www.skf.com/schmierung for the incurring costs.
  • Page 21: Technical Data

    Load for analog current signal max. 400 ® Operation with the BUS system requires a software version 17 or higher at the control unit of the SKF L Digital Super MQL system. Please UBRI contact a SKF service centre for software updates.
  • Page 22 Kapitel 13 - Technical data Seite 20...
  • Page 23 Notes...
  • Page 24 Notes...
  • Page 25 Notes...
  • Page 26 Notes...
  • Page 28 SKF Lubrication Systems Germany AG Motzener Straße 35/37 12277 Berlin Postfach: 970444, 12704 Berlin Telefon: (++49) 30-7 20 02-0 Fax: (++49) 30-7 20 02-111 E-Mail: lubrication-germany@skf.com WWW: www.skf.com/schmierung 951-130-315 29th April, 2009...

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