Table of Contents
Advertisement
Quick Links
Use & Care Guide
Model No.
153.576300
30 Gallon Short
153.576310
30 Gallon
153.576320
30 Gallon (L.P.)
153.576400
40 Gallon Short
153.576410
40 Gallon
153.576420
40 Gallon (L.P.)
153.576500
50 Gallon
153.576510
50 Gallon (L.P.)
Kenmore
Gas Water Heater
For potable water heating only.
Not suitable for space heating.
Not for use in mobile homes.
INSTALLER: Affix these instructions to or near
the water heater.
OWNER: Retain these instructions for future
reference.
FOR YOUR SAFETY: An odorant is added to
the gas used by this water heater.
ADVERTENCIA
Si no puede leer o entender el inglés y necesita el manual de
instrucciones en español, puede solicitarlo al 1-800-821-2017. NO
TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA
SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta
advertencia podría originar lesiones graves o mortales.
P/N 100263524 (0315)
Sears Brands Management Corporation,
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
®
1
LOW LEAD
CONTENT
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Sears Kenmore 153.576300
Summary of Contents for Sears Kenmore 153.576300
- Page 1 1-800-821-2017. NO TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES. No hacer caso de esta advertencia podría originar lesiones graves o mortales. P/N 100263524 (0315) Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A. www.kenmore.com...
-
Page 2: Safe Installation, Use And Service
Storage of or use of gasoline or other flammable vapors or liquids in the FLAMMABLES Flammable Vapors vicinity of this or any other appliance can result in serious injury or death. Read and follow water heater warnings and instructions. © Sears Brands Management Corporation... - Page 3 Fire or Explosion Hazard Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Avoid all ignition sources if you smell Natural or LP gas. Do not expose water heater control to excessive gas pressure.
-
Page 4: Table Of Contents
TABLE OF CONTENTS SAFE INSTALLATION, USE AND SERVICE ....................2 SAFETY PRECAUTIONS ........................... 2-3 PRODUCT WARRANTY ..........................6 CUSTOMER RESPONSIBILITIES ......................... 7 PRODUCT SPECIFICATIONS ........................8 MATERIALS AND BASIC TOOLS NEEDED ....................9 TYPICAL INSTALLATION ..........................10 IMPORTANT INFORMATION ABOUT THIS WATER HEATER ..............11 Installation Checklist ..............................11 INSTALLATION INSTRUCTIONS ...................... - Page 5 OPERATING YOUR WATER HEATER ....................23-26 Lighting Instructions ............................23-24 Checking the Draft ..............................25 Burner Flames ................................ 25 Emergency Shut Down ............................25 Water Temperature Regulation .......................... 25-26 Operating the Temperature Control System ......................26 SERVICE AND ADJUSTMENT ....................... 27-29 Vent System Inspection ............................
-
Page 6: Product Warranty
Fast help by phone – we call it Rapid Resolution – phone sup- openers, water heaters, and other major home items, in the U.S.A. or port from a Sears representative on all products. Think of us as a “talking owner’s manual.”... -
Page 7: Customer Responsibilities
Batterymarch Park, Quincy, MA 02269. • If after reading this manual you have any questions or do not understand any portion of the instructions, call the Sears Service Center. • Carefully plan the place where you are going to put the water heater. -
Page 8: Product Specifications
PRODUCT SPECIFICATIONS MODEL TANK CAPACITY TYPE INPUT RECOVERY MINIMUM DIAMETER DIMENSIONS NUMBER IN GALS (LTRS) RATE RATE GALS. VENT PIPE INCHES INCHES (mm) (Btu/hr) PER HOUR DIA. INCHES (mm) HEIGHT TO @ 90°F RISE (mm) JACKET TOP 153.576300 30 (114) Natural 35,500 36.34... -
Page 9: Materials And Basic Tools Needed
MATERIALS AND BASIC TOOLS NEEDED MATERIALS NEEDED To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, depending on your type of installation. M E TA L D R A I N PA N S... -
Page 10: Typical Installation
TYPICAL INSTALLATION GET TO KNOW YOUR WATER HEATER - GAS MODELS A Vent Pipe J Inner Door S Gas Control Valve/Thermostat B Draft Hood K Outer Door T Drain Valve C Anode (Not Shown) L Union U Manifold/Burner Assembly D Hot Water Outlet M Inlet Water Shut-off Valve V Flue E Insulation... -
Page 11: Important Information About This Water Heater
This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor ignition incident. The new technology used in meeting these standards makes this product more sensitive to installation errors. Please review the following checklist and make any required installation upgrades or changes. Questions? Contact Sears at 1-844-553-6667. □ Installation Checklist Fresh air openings must be sized correctly with consideration given to the blocking effect of louvers and grilles. -
Page 12: Installation Instructions
INSTALLATION INSTRUCTIONS Removing the Old Water Heater Attach a hose to the water heater drain valve and put the other end in a fl oor drain or outdoors. (See Figures 2 and 5.) Open the water heater drain valve. The water passing out of the drain valve may be extremely hot. -
Page 13: Location Requirements
Location Requirements area of the water heater, leave the area immediately and call the fire department from a neighbor’s home. Do not attempt to clean the spill until all ignition sources have been extinguished. WARNING WARNING Carbon Monoxide Poisoning Hazard Fire or Explosion Hazard Do not install in a mobile home. -
Page 14: Insulation Blankets
FIGURE 9. the water heater or nearby for future reference. • Do obtain new warning and instruction labels from Sears Water heater life depends upon water quality, water usage, for placement on the blanket directly over the existing water temperature and the environment in which the water labels. -
Page 15: Filling The Water Heater
• Open the cold water supply valve to the water heater. VENT NOTE: The cold water supply valve must be left open BACK when the water heater is in use. SIDES CEILING • To ensure complete fi lling of the tank, allow air to exit by opening the nearest hot water faucet. -
Page 16: Gas Pressure
Gas Pressure the fuel is not spilled in the area of the water heater installation, or any source of ignition. If the fuel is spilled while purging the piping system of air follow the “WHAT TO DO IF YOU SMELL GAS”... -
Page 17: Combustion Air Supply & Ventilation
COMBUSTION AIR SUPPLY & VENTILATION WARNING TABLE 3 120,000 25 x 30 Carbon Monoxide Warning 135,000 28 x 30 Follow all the local and state codes or, in the absence of IMPORTANT: local and state codes, the “National Fuel Gas Code”, •... -
Page 18: All Air From Outdoors
gas utilization equipment in the area. If you are unsure that the TABLE 4 structure meets this requirement, contact your local gas utility Minimum Free Area of Permanent Openings for Ventilation company or other qualified agency for a safety inspection. and Combustion Air Supply - All Air from Outdoors Only. -
Page 19: Vent Pipe System
using the manufacturer’s instructions and local codes, rules, or regulations. 1 SQ. INCH PER 2000 BTUH IMPORTANT: If you lack the necessary skills required to properly install this venting system, you should not proceed, but get help from a qualified technician. OUTLET CONFINED Draft Hood Installation... -
Page 20: Chimney Connection
inspection, and replacement. (Figures 20 and 21). • Vent connectors cannot pass through any ceiling, floor, IMPORTANT: This gas vent must be terminated in a vertical firewall, or fire partition. position to facilitate the removal of the burnt gases. • It is recommended (but not mandatory) that a minimum 12 An unused chimney flue or masonry enclosure may be used as a inches of vertical vent pipe be installed on the draft hood... -
Page 21: Water System Piping
WATER SYSTEM PIPING Piping Installation In a closed system use a thermal expansion tank Piping, fittings, and valves should be installed according to the Cold Water Supply to Fixtures installation drawing (Figure 22). If the indoor installation area Hot Water Outlet Main water supply is subject to freezing temperatures, the water piping must be... -
Page 22: Closed System/Thermal Expansion
Must not be capped, blocked, plugged or contain any valve expansion. Thermal expansion tanks are available from Sears between the relief valve and the end of the discharge line. stores and through the Sears Service Centers. Contact the • Must terminate a maximum of six inches above a floor local plumbing inspector, water supplier and/or the Sears drain or external to the building. -
Page 23: Operating Your Water Heater
OPERATING YOUR WATER HEATER WARNING Lighting Instructions Explosion Hazard Read and understand these directions thoroughly before attempting to light or re-light the pilot. Make sure the view port Replace view port if glass is missing is not missing or damaged. (See Figure 34.) Make sure the or damaged. -
Page 24: Lighting Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES C.Use only your hand to push in or turn the gas control A. -
Page 25: Checking The Draft
Checking the Draft Water Temperature Regulation WARNING Water temperature over 125°F (52°C) can cause servere burns instantly resulting in severe injury or death. Burn Hazard Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury. Do not touch vent. -
Page 26: Operating The Temperature Control System
Water Temperature Adjustment Gas Control/Temperature Knob 147°F 160°F The water temperature setting can be adjusted from 55°F to 155°F. Turn the Gas Control/Temperature Knob to the desired 138°F setting/temperature. Status 128°F Light NOTE : Some models are certified for 180°F outlet temperatures. -
Page 27: Service And Adjustment
However, over a period of time a fl ooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Contact a Sears Service Center to replace a fl ooded water heater. Do not attempt to repair the unit! It must be replaced! -
Page 28: Housekeeping
Consult the The anode rod is used to protect the tank from corrosion. Sears Service Center for further information. Do not plug the Most hot water tanks are equipped with an anode rod. The temperature-pressure relief valve. -
Page 29: Service
If a condition persists or you are uncertain about the operation Open the water heater drain valve and allow all of the water of the water heater, let the Sears Service Center check it out. to drain from the tank. Flush the tank with water as needed to remove sediment. -
Page 30: Maintenance Of Your Water Heater
FVIR System components and should be performed by a PIEZO IGNITER BUTTON qualified technician. PILOT TUBE MANIFOLD TUBE Replacement parts may be ordered from Sears Parts and VIEWPORT Service Centers or by calling 1-844-553-6667. When ordering THERMAL SWITCH replacement parts, always have the following information ready:... -
Page 31: Replacing The Pilot/ Pilot Tube Assembly
as a bending template for the new pilot assembly. Note Using the pilot/thermopile assembly screw removed earlier reattach the new pilot/thermopile assembly. Reattach the the placement/order of the wires in the manifold component burner to the manifold using the screws removed earlier. block. -
Page 32: Replacing The Manifold/Burner Assembly
Replacing the Manifold/Burner Assembly 10. Follow the lighting instructions on the front of the water heater. With the main burner lit, check for leaks at the manifold and pilot connections by brushing on an WARNING approved noncorrosive leak detection solution, or a mixture of hand dish washing soap and water (one part soap to 15 parts water) or childrens soap bubble solution. -
Page 33: Removing And Replacing The Gas Control Valve/Thermostat
To remove the gas control valve/thermostat, thread a • If additional information is required, Contact Sears at 1-844- section of 4” gas pipe into the inlet and use it to turn the 553-6667. gas control valve/thermostat (counterclockwise.) Do not use pipe wrench or equivalent to grip body. -
Page 34: Troubleshooting Guide
Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations. See Figure 42. -
Page 35: Operational Conditions
Condensation hot water lines. Contact Sears Service for further information concerning this chlorination treatment and an anode replacement Whenever the water heater is filled with cold water, some kit #9001453. (For short heaters, use anode replacement condensate will form while the burner is on. A water heater may kit #9006299.) Anode replacement and chlorination of the tank... - Page 36 If a high-temperature condition occurs, turn the main gas supply OFF and have the water heater repaired by a qualifi ed C. *The anode rod fitting may be leaking. service technician. Contact Sears at 1-844-553-6667 to request service. D. Small amounts of water from temperature-pressure relief...
-
Page 37: Troubleshooting Chart
FVIR 15. Replace water heater, eliminate flammable function actuated vapors source. Contact Sears Service. 16. Base-Ring Filter blocked with lint/dust 16. Clean filter, See “External Cleaning & Inspection of the Base-Ring Filter” section. HIGH OPERATION COSTS Thermostat set too high... - Page 38 TROUBLESHOOTING CHART (CONTINUED) PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION SLOW HOT WATER Insufficient combustion air Provide ventilation to water heater. Check flue RECOVERY way, flue baffle, and burner Water heater flue or vent system Clean flue, locate source and correct blocked Low gas pressure Check with gas utility company Improper calibration...
-
Page 39: Status Light And Diagnostic Troubleshooting Chart
STATUS LIGHT AND DIAGNOSTIC CODE TROUBLESHOOTING CHART LED STATUS PROBLEM CORRECTIVE ACTION 0 FLASHES (LED NOT LIT) Pilot light is not lit or Thermopile Turn Gas Control Valve/Thermostat knob to OFF. has not yet reached normal Wait 10 minutes, then attempt to relight Pilot by operating temperature. - Page 40 STATUS LIGHT AND DIAGNOSTIC CODE TROUBLESHOOTING CHART LED STATUS PROBLEM CORRECTIVE ACTION 4 FLASHES Control Valve’s Relight pliot and verify 4 flashes. If 4 flashes are temperature sensor has detected observed turn Gas Control Valve/Thermostat knob that the water temperature was too to OFF.
-
Page 41: Pilot Light Troubleshooting Flowchart
Does the pilot remain lit? THERMAL SWITCH LOCATION Shut-off the gas supply to the water heater at the manual gas shut-off valve, and contact Sears Service at 1-844-553-6667. Set to desired temperature. Does the diagnostic status light on the... -
Page 42: Parts Order List
• TYPE GAS - NATURAL OR PROPANE (L.P.) Sears Service Center or call 1-844-553-6667. Be sure to provide all pertinent facts when you call or visit. • PART DESCRIPTION THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST. - Page 43 • TYPE GAS - NATURAL OR PROPANE (L.P.) Sears Service Center or call 1-844-553-6667. Be sure to provide all pertinent facts when you call or visit. • PART DESCRIPTION WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.