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PlayNation Play Systems Latitude Deluxe Manual

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Latitude Deluxe
Model: 1100W
(BOXES: 1100-1, 1100-2, 1103,
1100 Swing Beam/Swing Leg
Box, & Slide Box)
Copyright © 2017 PlayNation Play Systems, Inc.
All Rights Reserved
*52-2095-W*
190 Etowah Industrial Court
Canton, GA 30114
www.playnation.com
52-2095-W

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Summary of Contents for PlayNation Play Systems Latitude Deluxe

  • Page 1 Latitude Deluxe Model: 1100W (BOXES: 1100-1, 1100-2, 1103, 1100 Swing Beam/Swing Leg Box, & Slide Box) Copyright © 2017 PlayNation Play Systems, Inc. All Rights Reserved *52-2095-W* 190 Etowah Industrial Court Canton, GA 30114 www.playnation.com 52-2095-W...
  • Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is use our “Quick Response Center”...
  • Page 3 2017 MANUFACTURER'S LIMITED LIFETIME WARRANTY PlayNation Play Systems, Inc. warrants its Lifetime™ series of swing sets to be free from defects in workmanship and materials, under normal use and conditions, for the lifetime of the product for above ground structural wood components and for two years for all other components (e.g., swings, hardware, plastics, tarps, rope ladder, etc.) except PlayNation's Super Scoop Slides™...
  • Page 4 PlayNation's discretion, may be accomplished by submitting photographs or by delivery of the defective part to PlayNation. PlayNation Play Systems, Inc. • 190 Etowah Industrial Ct. • Canton, GA 30114 • 770-704-9300 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
  • Page 5 IMPORTANT SAFETY GUIDELINES This product is recommended for use by children ages 3-11. This product is intended for residential use only and not intended for use in any public setting. A safety surface such as mulch or recycled tire should be used under the play set to prevent injury from falls. Also a 6 foot safety zone should be used around the entire play set.
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 - Latitude deLuxe - PlayNation manufactures the ™ 3 Easy Ways To REgisTER finest quality products that are designed for outstanding Complete the online registration form at: option 1 strength and durability. We back http://www.playnation.com/register our products with an unparalleled warranty.
  • Page 8 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 9 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 10 WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. PlayNation Play Systems, Inc. 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 11 Model: 1100W (BOXES: 1100-1, 1100-2, 1103, 1100 Swing Beam/Swing Leg Box & Slide Box) REV: 3.10.2017...

  • Page 12: Table Of Contents

    TABLE OF CONTENTS Safety Guidelines………………………………………..…......…...Pages 3-6 Leveling Fort, General Information and Definitions………..…………....Pages 6-8 How to Install T-nuts, Board Identification, Predrill Lag Screw Directions and Swing Beam Loading……..….................Pages 9-13 Site Plan, Required Tool List and Kit Contents…...…..………...…....Pages 14-15 Hardware, Lumber and Accessory Checklists..........Pages 16-27 Ladder……………………………..………………………….......……..
  • Page 13 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 14 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 15 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 16 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 17 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 18 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 19 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 20 HOW A T-NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 21 BOARD IDENTIFICATION 1. On the end of each board there should be a small white tag that is stapled or stuck into place. Remove the staples and/or tag after the board is installed. 2. This white identifcation tag displays the thickness, width, length and an abbreviated description of the part.
  • Page 22 PRE-DRILL LAG SCREW DIRECTIONS Pre-drilling holes for lag screws will make it easier to drive the screws in by hand. "Jobber" length drill bits are available in sizes that are longer than standard drill bits and those are ideal for the job. When using the drill bit you will have to "spot" drill the post and then remove the board you are attaching to finish drilling the hole.

  • Page 23: Swing Beam Loading

    SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 24 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 17'-10 " 5'-9 4 " 3'-0" 9'-1" 2'-10 " Ladder Rope Ladder 8'-3 " Trapeze Arm (1) 8'-9 " Swing Belts (2) Wiki Wave Slide Rock Wall...
  • Page 25 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ 1/16”, 1/8”, 9/64”, 11/64” and 3/8” Drill Bits ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill)
  • Page 26 3/8" x 5" 3/8 X 3-1/2" 1100 HARDWARE HEX LAG HEX LAG SCREW SHEET 1 OF 2 SCREW QTY: 30 QTY: 4 REVISION: C 9/16/2015 J.H. #2 SQUARE DRIVE BIT QTY: 1 3/8 x 9" 3/8 x 6-1/2" 3/8 x 3-1/2" PLASTIC CARRIAGE BOLT CARRIAGE BOLT...
  • Page 27 1100 HARDWARE SHEET 2 OF 2 REVISION: C 9/16/2015 J.H. #14 X 1-1/4" #8 X 1-1/4" PAN HEAD SCREW WOOD SCREW QTY: 9 QTY: 2 #8 X 2" WOOD SCREW QTY: 92 #8 X 2-1/2" WOOD SCREW QTY: 32 #10 X 3-1/2" WOOD SCREW QTY: 16 5/16"...
  • Page 28 11-0081 1103 HARDWARE SHEET 1 OF 1 9/28/2016 JH #8 X 1-1/2" WOOD SCREW QTY: 130 #8 X 2-1/2" WOOD SCREW QTY: 8 #8 X 3" WOOD SCREW QTY: 4 #10 X 3-1/2" WOOD SCREW QTY: 4 #2 SQUARE DRIVE BIT QTY: 1 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS.
  • Page 29 PICTURE DESCRIPTION QTY. 1100 TIC TAC TOE BOARDS 1-3/8" X 1-5/8" X 10-5/8" 2-2-1063-TTTB 2 X 3 X 28-1/2" PANEL SLAT 2-3-2850-PS 2 X 4 X 24" ROPE LADDER RUNG 2-3-2400-RLST 2 X 4 X 33" REAR BOTTOM PANEL BOARD 2-4-3300-RBPB 2 X 4 X 34"...
  • Page 30 PICTURE DESCRIPTION QTY. 2 X 4 X 47" CENTER DECK SUPPORT 2-4-4700-CDS 2 X 4 X 56" ROCK WALL BOTTOM SUPPORT 2-4-5600-RWBS 2 X 4 X 58" CROSS MEMBER 2-4-5800-CM 2 X 4 X 60" REAR CENTER POST 2-4-6000-RCP 2 X 4 X 70-3/16" ROPE LADDER SUPPORT 2-4-7019-RLS...
  • Page 31 PICTURE DESCRIPTION QTY. 2 X 6 X 30-3/4" STEP 2-6-3075-SL 2 X 6 X 54-1/4" INNER FORT SUPPORT 2-6-5425-IFS 2 X 6 X 54-1/4" OUTER FORT SUPPORT 2-6-5425-OFS 4 X 4 X 12" ANGLE SUPPORT LEFT SIDE 4-4-1200-ASLS 4 X 4 X 12" ANGLE SUPPORT RIGHT SIDE...
  • Page 32 PICTURE DESCRIPTION QTY. 4 X 4 X 40-1/2" CORNER POST (RIGHT) 4-4-4050-CPR 4 X 4 X 65-1/4" LADDER LEFT SIDE 4-4-6525-LLS 4 X 4 X 65-1/4" LADDER RIGHT SIDE 4-4-6525-LRS 4 X 4 X 65-1/4" ROCK WALL SIDE 4-4-6525-RWS 5/4 X 4 X 38-3/4" CENTER DECK BOARD 125-4-3875-CDB...
  • Page 33 PICTURE DESCRIPTION QTY. 5/4 X 6 X 36" ROCK WALL BOARD 125-6-3600-RWB 5/4 X 6 X 38-3/4" DECK BOARD 125-6-3875-DB 4 X 4 X 96" SWING LEG POLY COATED 99-0501 4 X 6 X 108" SWING BEAM POLY COATED 99-0601...
  • Page 34 PICTURE DESCRIPTION QTY. 1103 1 X 4 X 40-3/4" ROOF STARTER 1 1-4-4075-RS1 1 X 5 X 40-3/4" ROOF BOARD 1-5-4075-RB 1 X 5 X 40-3/4" ROOF FINISHER 1-5-4075-RF 1 X 5 X 40-3/4" ROOF STARTER 2 1-5-4075-RS2 2 X 4 X 52" ROOF SUPPORT 2-4-5200-RS...
  • Page 35 PICTURE DESCRIPTION QTY. 8' WIKI WAVE SLIDE 03-0015-G PLASTIC FRONT ARCH 07-0027-G SWING BELT WITH CHAINS 04-0002 TRAPEZE SWING WITH CHAINS 04-0006 PUNCHING BALL 04-0027 TIC TAC TOE (UNASSEMBLED) 01-0010 TELESCOPE 07-0001...

  • Page 36: Ladder

    PICTURE DESCRIPTION QTY. FLAG KIT (PAIR) 09-1014 PLASTIC SAFETY HANDLES (PAIR) 07-0005 ROCK WALL ROCKS (PKG OF 5) (COLOR & SIZE rocks MAY VARY) 07-0008 CHAIN (CHAIN NOT SHOWN) 08-1002 10 FT. ROPE - 1 pc. ROCK WALL 3 pcs. (3/4"...
  • Page 37 PICTURE DESCRIPTION QTY. SWING BRACKET 11-5010 PLASTIC GROUND STAKES (PAIR) 07-0016-P LOGO (NOT SHOWN) PLATE SWING BEAM PLATE 11-5002...
  • Page 38 STEP 1: DRILLING HOLES FOR LADDER STEPS 1: LOCATE THE 4 X 4 X 65-1/4" LADDER SIDE-LEFT AND THE 4 X 4 X 65-1/4" LADDER SIDE - RIGHT. 2: PLACE A SCRAP PIECE OF WOOD UNDERNEATH THE LADDER SIDE YOU ARE ABOUT TO DRILL.
  • Page 39 **STEP 1A: ADDENDUM** 1: BEFORE PROCEEDING TO STEP 2 INSTALL THE 2 X 4 X 80" ROPE LADDER RUNNER. LINE UP THE HOLES IN THE ROPE LADDER RUNNER WITH THE HOLES IN THE LADDER SIDES. 2: INSTALL T-NUTS INTO THE HOLES IN THE BACK SIDE OF THE ROPE LADDER RUNNER. 3: FASTEN THE ROPE LADDER RUNNER TO THE LADDER SIDES WITH 5/16"...
  • Page 40 STEP 2: ASSEMBLING THE LADDER 1: INSTALL A T-NUT INTO THE HOLES ABOVE THE LADDER STEPS AS SHOWN BELOW. THE TOPMOST HOLES GET A T-NUT ON THE INSIDE WHILE THE LOWER HOLES GET A T-NUT ON THE OUTSIDE. 2: PLACE A 2 X 6 X 30-3/4" LADDER STEP INSIDE THE NOTCHED AREA OF EACH LADDER SIDE.
  • Page 41 STEP 3: ATTACHING ROPE LADDER RUNNER 1: LINE UP THE HOLES IN THE 2 X 4 X 80" ROPE LADDER RUNNER WITH THE HOLES IN THE LADDER SIDES. 2: INSTALL T-NUTS INTO THE HOLES IN THE BACK SIDE OF THE ROPE LADDER RUNNER. 3: FASTEN THE ROPE LADDER RUNNER TO THE LADDER SIDES WITH 5/16"...
  • Page 42 STEP 4: ANGLE SUPPORTS 1: PLACE THE 45 END OF A 4 X 4 X 12" ANGLE SUPPORT AGAINST THE SIDE OF EACH LADDER SIDE. 2: CENTER THE BOTTOM HOLE IN EACH ANGLE SUPPORT WITH THE MIDDLE OF THE ROPE LADDER RUNNER. 3: ATTACH EACH ANGLE SUPPORT THROUGH THE TOP HOLE TO THE LADDER SIDES WITH A 3/8"...

  • Page 43: Rock Wall

    STEP 5: ROCK WALL 1: PLACE TWO 4 X 4 X 65-1/4" ROCK WALL SIDES AGAINST THE 2 X 4 X 56" ROCK WALL BOTTOM SUPPORT. NOTE THE ANGLES ON THE ENDS OF THE ROCK WALL SIDES SHOULD MATCH ONE ANOTHER AND THAT THE COUNTERBORED HOLES FACE OUT. ALSO NOTE THE ANGLE ON THE ENDS OF THE ROCK WALL BOTTOM SUPPORT.
  • Page 44 STEP 6: ROCK WALL 1: MEASURE 52" FROM THE BOTTOM OF EACH OF THE ROCK WALL SIDES AND MAKE A MARK ONTO THE ROCK WALL SIDES. 2: BEFORE INSTALLING THE ROCK WALL BOARD MAKE SURE THAT THE ROCK WALL SIDES ARE SQUARE TO THE ROCK WALL BOTTOM SUPPORT.
  • Page 45 STEP 7: ROCK WALL 1: PLACE THE 45 END OF A 4 X 4 X 12" ANGLE SUPPORT AGAINST THE SIDE OF EACH ROCK WALL SIDE. 2: CENTER THE BOTTOM HOLE IN EACH ANGLE SUPPORT WITH THE MIDDLE OF THE ROCK WALL BOTTOM SUPPORT.
  • Page 46 STEP 8: OUTER FORT SUPPORTS 1: LAY THE ROCK WALL ASSEMBLY AND THE LADDER ASSEMBLY DOWN ON A FLAT SURFACE WITH THE ANGLED ENDS FACING EACH OTHER. 2: PLACE A 2 X 6 X 54-1/4" OUTER FORT SUPPORT ON THE OUTSIDE OF THE ROCK WALL/LADDER SIDES.
  • Page 47 STEP 9: INNER FORT SUPPORTS 1: HAVE AN ASSISTANT HELP YOU LIFT THE OUTER FORT SUPPORTS UP AS THE ROCK WALL ASSEMBLY AND LADDER ENDS TILT UP. THE OUTER SURFACE OF THE LADDER AND ROCK WALL SIDES SHOULD BE FLUSH TO THE ENDS OF THE OUTER FORT SUPPORTS. HAVE YOUR ASSISTANT HOLD THE ASSEMBLY UP WHILE YOU INSTALL THE INNER FORT SUPPORTS.

  • Page 48: Corner Posts

    STEP 10: CORNER POSTS 1: LOCATE TWO 4 X 4 X 40-1/2" CORNER POST - LEFT AND TWO 4 X 4 X 40-1/2" CORNER POST - RIGHT. THE CORNER POST - RIGHT HAS THREE HOLES IN THE TOP AND THE CORNER POST - LEFT HAS TWO HOLES IN THE TOP.
  • Page 49 STEP 11: CORNER POSTS 1: INSTALL T-NUTS IN THE BOTTOM HOLES ON THE INSIDE OF THE CORNER POSTS. 2: INSTALL T-NUTS IN THE TOP HOLES ON THE INSIDE OF THE CORNER POSTS ABOVE THE COUNTERBORED HOLES. 3: DO NOT INSTALL T-NUTS IN THE TOP HOLES ON THE INSIDE TOP MOST HOLES OF THE CORNER POST - RIGHT BOARDS.
  • Page 50 STEP 12: ATTACH SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL 1: LOCATE THE 4 X 4 X 33-1/4" SWING BEAM SIDE RAIL AND THE SWING BEAM PLATE. 2: PLACE THE SWING BEAM PLATE OVER THE THREE SMALL HOLES IN THE SWING BEAM SIDE RAIL.
  • Page 51 STEP 13: SIDE RAILS 1: LOCATE TWO 2 X 4 X 77" SIDE RAILS. 2: PLACE EACH SIDE RAIL AGAINST THE CORNER POSTS ON THE OUTSIDE WITH THE COUNTERBORED HOLES FACING OUT. 3: ALIGN THE HOLES IN EACH SIDE RAIL TO THE HOLES IN THE CORNER POSTS. 4: LOOSELY ATTACH EACH SIDE RAIL TO THE CORNER POSTS WITH 5/16"...
  • Page 52 STEP 14: ATTACHING SWING BEAM SIDE RAIL 1: PLACE THE 4 X 4 X 33-1/4" SWING BEAM SIDE RAIL/SWING BEAM PLATE ASSEMBLY AGAINST THE RIGHT CORNER POSTS. THE SWING BEAM PLATE SHOULD FACE UP. 2: LINE UP THE HOLES IN THE SWING BEAM SIDE RAIL WITH THE HOLES IN THE RIGHT CORNER POSTS.

  • Page 53: Rope Ladder Support And Rock Wall Rope Support

    STEP 15: ATTACHING ROPE LADDER SUPPORT AND ROCK WALL ROPE SUPPORT 1: FIND THE 2 X 4 X 70-3/16" ROPE LADDER SUPPORT AND LAY IT ON TOP OF THE SIDE RAILS. THE COUNTERBORED HOLES IN THE ROPE LADDER SUPPORT FACE OUT. 2: LINE UP THE HOLES IN THE ROPE LADDER SUPPORT WITH THE HOLES IN THE CORNER POSTS.
  • Page 54 STEP 16: INSTALLING LAG SCREWS 1: MAKE SURE THE UNIT IS LEVEL AND SQUARE. 2: MAKE SURE THE LADDER LEG SIDES AND CORNER POST SIDES ARE FLUSH. INSTALL 3/8" X 5" LAG SCREWS WITH 3/8" WASHERS INTO THE COUNTERBORED HOLES IN THE CORNER POSTS TO CONNECT THE CORNER POSTS TO THE LADDER SIDES.
  • Page 55 STEP 17: INSTALLING ROCK WALL BOARDS 1: INSTALL THE LOWER SURFACE OF THE BOTTOM ROCK WALL BOARD 2" FROM THE BOTTOM OF THE ROCK WALL SIDES. FASTEN THE BOTTOM ROCK WALL BOARD TO THE ROCK WALL SIDES WITH FOUR #8 X 2" WOOD SCREWS. 2: PLACE SEVEN ROCK WALL BOARDS BETWEEN THE BOTTOM ROCK WALL BOARD AND THE TOP ROCK WALL BOARD THAT IS ALREADY INSTALLED.
  • Page 56 STEP 18: INSTALLING TARP BOARDS 1: LOCATE TWO 2 X 4 X 38-3/4" TARP BOARDS. 2: PLACE A TARP BOARD AT THE END OF THE SIDE RAILS. THE TARP BOARD TOP SHOULD BE FLUSH TO THE TOP OF THE SIDE RAILS. THE TARP BOARD ENDS SHOULD BE FLUSH TO THE OUTSIDE OF THE SIDE RAILS.
  • Page 57 STEP 19: DECK 1: LOCATE FOUR 5/4 X 6 X 38-3/4" DECK BOARDS, FOUR 5/4 X 6 X 29-1/4" DECK SPACERS AND ONE 5/4 X 4 X 38-3/4" CENTER DECK BOARD. 2: LAY OUT THE DECK BOARDS ACROSS THE INNER AND OUTER FORT SUPPORTS AS SHOWN BELOW.
  • Page 58 STEP 20: REAR BOTTOM PANEL BOARD 1: LOCATE THE 2 X 4 X 33" REAR BOTTOM PANEL BOARD. 2: PLACE THE REAR BOTTOM PANEL BOARD ON TOP OF THE DECK BOARDS AGAINST THE OUTSIDE OF THE RIGHT CORNER POSTS. THE COUNTERBORED HOLES IN THE REAR BOTTOM PANEL BOARD FACE OUT.
  • Page 59 STEP 21: CENTER POSTS 1: LOCATE THE 2 X 4 X 34" FRONT CENTER POST AND THE 2 X 4 X 60" REAR CENTER POST. 2: (SEE DETAIL A) INSTALL A T-NUT INTO THE HOLE IN THE FRONT CENTER POST. LINE UP THE HOLE IN THE FRONT CENTER POST WITH THE HOLE IN THE SIDE RAIL.
  • Page 60 STEP 22: CENTER TARP BOARD 1: LOCATE THE 2 X 4 X 36" CENTER TARP BOARD. 2: PLACE THE CENTER TARP BOARD ON TOP OF THE FRONT CENTER POST AND REAR CENTER POST. THE ENDS OF THE CENTER TARP BOARD SHOULD BE FLUSH TO THE SIDES OF THE FRONT AND REAR CENTER POSTS.
  • Page 61 STEP 23: PANEL SLATS 1: LOCATE FOUR 2 X 3 X 28-1/2" PANEL SLATS. 2: SPACE THE PANEL SLATS AT THE DIMENSIONS SHOWN BELOW AGAINST THE SIDE RAIL AND THE REAR BOTTOM PANEL BOARD. THE BOTTOM END OF EACH PANEL SLAT SHOULD REST ON TOP OF THE DECK BOARDS.
  • Page 62 STEP 24: CENTER DECK SUPPORT 1: LOCATE THE 2 X 4 X 47" CENTER DECK SUPPORT. 2: YOU ARE GOING TO USE THE CENTER DECK SUPPORT HOLES AS A TEMPLATE IN THIS STEP TO DRILL HOLES THROUGH TWO DECK BOARDS. 3: PLACE THE 2 X 4 X 47"...
  • Page 63 STEP 25: CENTER DECK SUPPORT AND HANGER 1: PLACE A 3/8" X 3-1/2" CARRIAGE BOLT THROUGH A TORQUE WASHER. PLACE THE CARRIAGE BOLT INTO A 3/8" HOLE IN THE TOP OF THE DECK. HAMMER THE CARRIAGE BOLT HEAD TO SET THE TORQUE WASHER TEETH INTO THE DECK BOARDS. REPEAT THIS PROCESS FOR THE OTHER HOLE YOU DRILLED IN THE DECK.
  • Page 64 STEP 26: IRON DUCTILE SWING HANGERS 1: SIGHT DOWN THE LENGTH OF YOUR 4 X 6 X 108" SWING BEAM. IF THE TOP SURFACE OF THE BEAM IS BOWED DOWN THEN TURN IT OVER SO THE BOW IS UP. 2: PLACE 3/8" X 6-1/2" CARRIAGE BOLTS WITH TORQUE WASHERS INTO THE HOLES SHOWN BELOW TO ATTACH THE IRON DUCTILE SWING HANGERS.
  • Page 65 STEP 27: ATTACH SWING LEGS TO BRACKET 1: PLACE EACH SWING LEG INSIDE THE ANGLED PART OF THE SWING LEG BRACKET AS SHOWN BELOW. THE TOP OF THE SWING LEG SHOULD BE FLUSH TO THE TOP EDGE OF THE BRACKET AS SHOWN BELOW. 2: ATTACH EACH SWING LEG TO THE SWING LEG BRACKET WITH FOUR 3/8"...
  • Page 66 STEP 28: REST SWING BEAM ON FORT *TWO PEOPLE ARE REQUIRED FOR THIS STEP 1: LAY THE SWING BEAM ACROSS THE FORT AND POSITION THE SWING LEGS UNDERNEATH THE END OF THE BEAM. NOTE THE END OF THE SWING BEAM WITH TWO EMPTY HOLES WILL BE POSITIONED OVER THE LEGS.
  • Page 67 STEP 29: ATTACH SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE SWING LEG BRACKET WITH 3/8" X 6-1/2" CARRIAGE BOLTS AND TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3/8" LOCK NUTS WITH WASHERS UNDERNEATH. USE BOLT CAPS TO COVER ANY EXPOSED THREADS. 2: FASTEN THE CENTER HOLE IN THE SWING LEG BRACKET TO THE SWING BEAM WITH A 3/8"...
  • Page 68 STEP 30: ATTACH SWING BEAM TO PLAY SET *TWO PEOPLE ARE REQUIRED FOR THIS STEP 1: AFTER THE LEGS ARE ATTACHED, HAVE ONE PERSON ON THE GROUND PICK UP THE SWING BEAM BY THE LEGS. THE SECOND PERSON WILL STAND ON THE PLAY SET DECK AND PICK UP THE SWING BEAM. THE PERSON WITH THE LEG END WILL WALK AWAY FROM THE PLAY SET WHILE THE PERSON ON THE DECK LIFTS THE SWING BEAM.
  • Page 69 STEP 31: LEVEL THE SWING BEAM 1: PLACE A LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL. LEVEL...
  • Page 70 STEP 32: SWING LEG CROSS-MEMBER 1: POSITION THE 2 X 4 X 58" SWING LEG CROSS-MEMBER AGAINST THE OUTSIDE OF THE SWING BEAM LEGS. 2: LEVEL THE CROSS-MEMBER AND CENTER THE HOLES OVER THE CENTER OF THE SWING LEGS. 3: FASTEN THE CROSS-MEMBER TO THE SWING LEGS WITH 3/8" X 3-1/2" LAG SCREWS AND 3/8"...
  • Page 71 STEP 33: INSTALLING THE ROCKS 1: THE ROCKS SHOULD FOLLOW THE GENERAL STAGGERED LAYOUT SHOWN BELOW. HOWEVER, A DIFFERENT LAYOUT MAY BE USED. 2: THE ROCKS INCLUDED WITH YOUR PLAY SET MAY VARY. THE #14 X 1-1/4" PAN HEAD SCREWS AND 1/4" WASHERS INCLUDED WITH THE ROCKS WILL BE USED TO ATTACH THEM TO THE ROCK WALL BOARDS.
  • Page 72 STEP 34: CLIMBING ROPE 1: THREAD THE END OF THE CLIMBING ROPE THROUGH THE HOLE IN THE ROCK WALL ROPE SUPPORT. TIE A SECURE KNOT ON THE INSIDE OF THE ROCK WALL ROPE SUPPORT. YOU MAY ADD UP TO 3 KNOTS ALONG THE LENGTH OF THE ROPE TO AID IN CLIMBING. PLACE THE KNOTS ALONG THE ROPE IN POSITIONS SUITABLE FOR YOUR CHILD.
  • Page 73 STEP 35: ROPE LADDER 1: FIND THE THREE ROPE LADDER ROPES. MAKE A KNOT IN THE END OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT. PULL EACH ROPE TAUGHT. 2: MEASURE FROM THE BOTTOM OF THE ROPE LADDER SUPPORT DOWN 8 INCHES AND TIE A KNOT. THE TOP OF THE KNOT SHOULD BE 8 INCHES BELOW THE BOTTOM OF THE ROPE LADDER SUPPORT.
  • Page 74 STEP 36: INSTALLING THE SLIDE 1: PLACE THE SLIDE IN THE OPENING AT THE LEFT SIDE OF THE PLAY SET. 2: THE STEPPED END WILL REST ON TOP OF THE DECK BOARDS. 3: ATTACH THE SLIDE TO THE DECK BOARDS WITH THREE #14 X 1-1/4" PAN HEAD SCREWS. YOU MAY PREDRILL 1/8"...
  • Page 75 STEP 37: WOOD ROOF SUPPORTS 1: PLACE TWO 2 X 4 X 52" ROOF SUPPORTS ON TOP OF THE 2 X 4 X 77" SIDE RAIL. THE TOP END OF THE ROOF SUPPORT WILL REST AGAINST THE FRONT CENTER POST. MAKE SURE THE FRONT CENTER POST IS SQUARE TO THE SIDE RAIL.
  • Page 76 STEP 38: ROOF PEAK ASSEMBLY 1: PLACE THE 1 X 4 X 40-3/4" ROOF STARTER 1DOWN ON A FLAT SURFACE. 2: SLIDE THE 1 X 5 X 40-3/4" ROOF STARTER 2 AGAINST ROOF STARTER 1. 3: INSTALL TWO #8 X 1-1/2" WOOD SCREWS IN THE MIDDLE HOLES OF ROOF STARTER 2. 1 X 5 X 40-3/4"...
  • Page 77 STEP 39: ROOF PEAK INSTALLATION 1: PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF SUPPORTS. 2: ALLOW THE ROOF PEAK ASSEMBLY TO OVERHANG THE SIDE OF THE ROOF SUPPORTS EVENLY ON EACH SIDE. 3: ATTACH THE ROOF PEAK ASSEMBLY TO THE ROOF SUPPORTS WITH EIGHT #8 X 1-1/2" WOOD SCREWS.
  • Page 78 STEP 40: ROOF BOARDS 1: SLIDE THE TONGUE END OF THE 1 X 5 X 40-3/4" ROOF BOARD INTO THE GROOVE OF THE ROOF STARTER. 2: FASTEN THE ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR #8 X 1-1/2" WOOD SCREWS. 3: SLIDE THE TONGUE OF THE NEXT ROOF BOARD INTO THE GROOVE OF THE PREVIOUS ROOF BOARD.
  • Page 79 STEP 41: ROOF FINISHERS 1: PLACE THE TONGUE OF THE 1 X 5 X 40-3/4" ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD. 2: FASTEN THE ROOF FINISHER TO THE ROOF SUPPORTS WITH FOUR #8 X 1-1/2" WOOD SCREWS.
  • Page 80 STEP 42: INSTALLING PLASTIC ARCHES 1: PLACE THE PLASTIC ARCH AGAINST THE ROOF SUPPORTS UNDERNEATH THE ROOF BOARDS. 2: ATTACH THE PLASTIC ARCH TO THE ROOF SUPPORTS WITH SIX #8 X 1-1/2" WOOD SCREWS 3: REPEAT SUBSTEPS 1 THROUGH 2 FOR THE PLASTIC ARCH ON THE OTHER SIDE OF THE ROOF. PLASTIC ARCH PLASTIC ARCH #8 X 1-1/2"...
  • Page 81 STEP 43: TELESCOPE 1: USE THE 1-1/4" WOOD SCREWS PROVIDED WITH THE TELESCOPE TO FASTEN ONE OF THE HALF-CIRCLE SHAPED TELESCOPE BRACKETS ON TOP OF THE CORNER POST ABOVE THE SLIDE. 2: PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET.
  • Page 82 STEP 44: SAFETY HANDLES 1: LOCATE THE PLASTIC SAFETY HANDLES (2 BAGS). EACH BAG SHOULD CONTAIN TWO SAFETY HANDLES WITH HARDWARE TO ATTACH THEM. 2: PLACE THE SAFETY HANDLES ON THE OUTSIDE OF THE CORNER POSTS ABOVE THE ROCK WALL AND LADDER. ADJUST THE HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD.
  • Page 83 STEP 45: HANGING SWINGS 1: CLIP EACH OF THE SPRING CLIPS ONTO THE IRON DUCTILE SWING HANGERS, THEN CLIP ONTO THE SWING CHAINS. 2: USE THE CLIPS TO ADJUST THE HEIGHT OF THE SWING BY CLIPPING ON HIGHER OR LOWER LINKS. 3: COUNT BACK THE SAME NUMBER OF LINKS ON THE OPPOSITE SIDE TO ENSURE THE SWING IS LEVEL, AND ADJUST TO FIT YOUR NEEDS.
  • Page 84 STEP 46: PUNCHING BALL 1: PLACE THE 1 FOOT SECTION OF CHAIN THROUGH THE HOLE IN THE PUNCHING BALL. 2: SNAP THE SPRING CLIP ONTO THE IRON DUCTILE SWING HANGER UNDER THE PLAY SET DECK. 3: SNAP THE ENDS OF THE CHAIN ONTO THE SPRING CLIP. SPRING CLIP 1 FOOT CHAIN PUNCHING BALL...
  • Page 85 STEP 47: TIC TAC TOE PANEL 1: ASSEMBLE THE TIC TAC TOE PANEL ACCORDING TO THE INSTRUCTIONS IN THE BOX. IGNORE STEPS 6 AND 7 IN THE INSTRUCTIONS. 2: ATTACH THE TWO 1-3/8" X 1-5/8" X 10-1/2"L TIC TAC TOE BOARDS TO THE GREEN PLASTIC BRACKET WITH THE 1"...

  • Page 86: Flag Kit And Name Plate

    STEP 48: FLAG KIT AND NAME PLATE 1: ATTACH THE PLASTIC FLAG BASE ONTO THE OUTSIDE OF THE END TARP BOARD WITH THE SCREWS PROVIDED IN THE FLAG KIT BAG. ATTACH ANOTHER FLAG ON THE OPPOSITE SIDE OF THE ROOF. 2: ATTACH THE ALUMINUM NAME PLATE CENTERED ON THE FRONT OF THE SWING BEAM WITH #8 X 1-1/4"...

  • Page 87: Ground Stakes

    STEP 49: GROUND STAKES 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. DO NOT HOLD THE UPPER PORTION OF THE STAKE AFTER THE FIRST COUPLE OF HITS OR IT MAY VIBRATE HARSHLY AGAINST YOUR HAND. IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG.

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