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H.I.T. 5000H
TRUCK TIRE CHANGER
1601 J. P . Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO
Installation Instructions
Operating Instructions
Safety Instructions
Maintenance Instructions
READ these instructions before placing unit in
service KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
®
, COATS
®
and BADA
®
Automotive Service Equipment and Tools.
®
Manual Part No.: 8109499 01
Revision:
10/09
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Summary of Contents for HENNESSY INDUSTRIES Coats H.I.T. 5000H
- Page 1 1601 J. P . Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8109499 01 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO ® , COATS ®...
- Page 2 Safety ii • COATS H.I.T. 5000H Changer...
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Page 3: Table Of Contents
Service Policy ............Back COATS H.I.T. 5000H Changer • iii... -
Page 4: Operator Protective Equipment
Consideration should also be given to the use of hear- safety, or the safety of others, is involved! ing protection if tire service activity is performed in an enclosed area, or if noise levels are high. iv • COATS H.I.T. 5000H Changer... -
Page 5: Safety Instructions
NEVER allow the bead loosener to contact the changer. The H.I.T. 5000H is not designed as a safety wheel, wheel damage may occur. device or stand for bead seating or inflation. ALWAYS use an approved inflation chamber or infla- tion cage. COATS H.I.T. 5000H Changer • v... -
Page 6: Installation
Important: Read this operators manual thoroughly before attempting to change any tires. Also, actuate the controls several times to become familiar with their function and direction. vi • COATS H.I.T. 5000H Changer... -
Page 7: Principal Operating Parts
Weight: 1,600 Pounds Handles Tires: Truck - 15 Inches to 24.5 Inches Tube-type and Tubeless Grader, Industrial and Farm - 16 Foot to 42 Inches Military Run Flats - 15 Inches to 24.5 Inches COATS H.I.T. 5000H Changer • 1... -
Page 8: Wheel Clamping
5. Slowly retract the jaw clamps until the wheel falls into the proper position for clamping. Clamp the wheel by pulling the control lever toward you until the hydraulic motor stalls. Release the handle and the wheel is ready for mounting or demounting. 2 • COATS H.I.T. 5000H Changer... -
Page 9: Tubeless, Duplex & Supersingle Tires
4. Once the rim edge is cleared, the chuck may be edge. lowered to move the disc closer to the tire bead. Continue moving the disc toward the machine until the bead is loosened. COATS H.I.T. 5000H Changer • 3... -
Page 10: Mounting
Liberally lube each bead and rim edge while the bead loosener disc holds the bead away from the rim. FAILURE TO APPLY LUBE COULD RESULT IN DAMAGE TO THE TIRE BEADS. 4 • COATS H.I.T. 5000H Changer... -
Page 11: Wheels With Lock Rings
4. With the disc pushing on the outer sidewall, install the ring(s). 3. Use the ring tool to remove the lock ring(s). 4. Raise the tire and move the bead loosening disc into position on the inner bead. Do not contact the rim. COATS H.I.T. 5000H Changer • 5... -
Page 12: Farm Tires
3. Rotate the wheel and slowly move the bead loos- the outer bead, on the right of the combo tool, pry the ening disc into the sidewall until the bead is loosened. bead out over the rim edge. 6 • COATS H.I.T. 5000H Changer... -
Page 13: Mounting
Note: Avoid damage to the valve stem by never 2. Rotate the rim so the valve stem hole is directly allowing the stem to pass the stationary tool. on the bottom, then roll the wheel onto the carriage. COATS H.I.T. 5000H Changer • 7... -
Page 14: Hutchinson Run Flat Tires
180 degrees. 9. Rotate table back to vertical position. Note: Rim face should now be on bottom. 10. Reinstall compressor and pin it to the clevis affixed to the table cylinder. 8 • COATS H.I.T. 5000H Changer... - Page 15 Also, care should be taken to ensure that the beads 17. Remove the web strap from the inner tire, and are not overly stretched. remove the outer tire from the clamps of the machine. COATS H.I.T. 5000H Changer • 9...
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Page 16: Mounting
5. After the inner tire is compressed to its lowest of the outer tire and the edges of the spreaders in the point, place strap around inner tire and tighten with area of the bead. socket and ratchet as shown above. 10 • COATS H.I.T. 5000H Changer... - Page 17 Inner tire will expand rapidly, and with much force. Ensure that release rod is used when releasing catch. FAILURE TO DO SO COULD 20. Press both tires down over rim. Push tire down RESULT IN SERIOUS INJURIES. below lock ring groove. COATS H.I.T. 5000H Changer • 11...
- Page 18 26. Install lock ring and insure that it is down prop- erly in lock ring groove. 12 • COATS H.I.T. 5000H Changer...
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Page 19: Tire Spreading
Observe the tire pressure frequently. Do not exceed the manufacturer's recommended maximum infla- tion pressure. Failure to follow these instructions may cause the tire and rim to separate with tremen- dous force, resulting in serious injury or death. COATS H.I.T. 5000H Changer • 13... -
Page 20: Maintenance
Add COATS hydraulic oil (P .N. 120454) to this level. 6. Change the oil filter once every six months. Screw off the filter and replace with service part number 001631. 14 • COATS H.I.T. 5000H Changer... - Page 21 H.I.T. 5000H Notes COATS H.I.T. 5000H Changer • 15...
- Page 22 H.I.T. 5000H Notes 16 • COATS H.I.T. 5000H Changer...
- Page 23 H.I.T. 5000H Notes COATS H.I.T. 5000H Changer • 17...
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Page 24: Truck Tire Changer Warranty Policy
If the machine is serviced by COATS authorized personnel, labor charges will be covered for a period of 90 days after the date of installation. 8109499 01 10/09 © Copyright 1988 Hennessy Industries and COATS All Rights Reserved...
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