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swaploader SL-520X Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-520X
P A R T S A N D O P E R A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for swaploader SL-520X

  • Page 1 “Hooked on Quality” MODEL SL-520X P A R T S A N D O P E R A T I O N M A N U A L HOIST SERIAL N U MB ER...

  • Page 3: Table Of Contents

    Hydraulic Filter Element Specification ....................... 4-3 Mast Lock (Pivot Lock) Inspection & Adjustment Instructions ..............4-4 Jib Lockout Valve Inspection & Adjustment Instructions ................4-5 Pressure Check Instructions ........................4-7 Outer Tube and Jib Wear Pad Replacement Instructions ................. 4-8 0.0.TOC.SL-520X...
  • Page 4 Adjustable Jib Sub-Assembly........................6-1 Cylinder Circuit, BL 520X STD – Outside Lock ..................6-2 O-Lock Assembly ............................6-3 Air Controls, 3-Section ..........................6-4 Tank Circuit, 3-Section 520X ........................6-6 Stabilizer Assembly ............................ 6-7 Stabilizer Circuit ............................6-8     0.0.TOC.SL-520X...

  • Page 5: Introduction

    Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give prompt, efficient service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.

  • Page 6: Warranty Statement

    Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice date. Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual.

  • Page 7: Safety Suggestions

    The container specifications must match the hoist specifications. Keep the containers and hoist in good working order. DO NOT use if repairs are needed. Perform periodic inspections and maintenance as required by the maintenance section of the operator’s manual. 1.0.INT.SL-520X...

  • Page 8: Decals

    It is the responsibility of the owner and/or installer to ensure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
  • Page 9 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH PRESSURE FLUID 91P06 LUBRICATION POINTS 91P47 SL-520X 90P94 ADJ. JIB OPERATION * Included with the Adjustable Jib option...
  • Page 10 Section I: Introduction    The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 11 Section I: Introduction    90P14 – SWAPLOADER - JIB 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 91P06 – LUBRICATION POINTS 91P47 – SL-520 90P94 – ADJUSTABLE JIB OPERATION 1.0.INT.SL-520X...

  • Page 12: Serial Number Locations

    Section I: Introduction    Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is also stamped into the frame of the   hoist on the top of the “inner rail”...

  • Page 13: Installation

    SwapLoader U.S.A., Ltd. immediately. GENERAL INSTALLATION PROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps: 1. Install hoist assembly onto truck chassis. 2. Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders.

  • Page 14: Hoist Installation

    RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION, ETC.) 2. There are two types of mount brackets used on the Model SL-520X hoist as indicated in Fig. B and Pg. 5-8. They are the angle brackets (Pt. No. 77H19), and the mid brackets (Pt. No.
  • Page 15 3. Fasten the mount brackets to the hoist main frame as indicated on Fig. C and Fig. D. You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets, stepped channels, etc. Figure C 2.0.INS.SL-520X...
  • Page 16 Section II: Installation    Figure D Figure E     2.0.INS.SL-520X...

  • Page 17: Controls Installation - Air Shift

    The air hose is provided in a bulk length, which you can cut to length as required for running the air lines. Take care in routing the air lines and avoid hot areas such as exhaust pipes, etc. 2.0.INS.SL-520X...

  • Page 18: Air Control Installation W/ U-Lock Or O-Lock (Option)

    Route Indicator Light and Harness (Pt. No. 40P60) from the truck cab to the U-Lock/O- Lock cylinder. Hardwire or plug in provided 12V adapter for indicator light.   NOTE: AS A SAFETY MEASURE, THE JIB CYLINDER IS DISENGAGED WHENEVER THE U-LOCK/O-LOCK IS ENGAGED.     2.0.INS.SL-520X...

  • Page 19: P.t.o. Selection

    DO NOT OPERATE PUMP AT SPEEDS OVER 1500 R.P.M. ALWAYS DISENGAGE THE P.T.O. AFTER EACH OPERATING CYCLE. HOW TO IDENTIFY WHAT PUMP IS NEEDED The SwapLoader factory supplied pump is a bent axis piston pump designed to be installed in environments with little space available. NOTE: CONSULT THE PTO SUPPLIER WHENEVER UNCERTAIN ABOUT THE CORRECT PUMP ROTATION FOR A PARTICULAR APPLICATION.

  • Page 20: Pump Installation

    This hose must be purchased from a local hydraulic hose assembly supplier per the following specification: a. Hose ID: 3/4 inch b. Working Pressure: 5000 PSI c. Hose Fitting Threads: SAE O-Ring Face Seal 1 3/16-12   2.0.INS.SL-520X...

  • Page 21: Hydraulic Tank Installation

    Install the hydraulic return hose and the hose barb fitting as shown on Pg. 5-10. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided.   Figure G 2.0.INS.SL-520X...

  • Page 22: Start Up Procedure

    VOID THE WARRANTY. CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (see Subframe Critical Dimensions on Pgs. 2-11 & 2-12). If possible, pick up one of the containers that will be used with the SwapLoader hoist and verify the following: ...
  • Page 23 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
  • Page 24 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.

  • Page 25: Stabilizer Installation (Option)

    2. The following diagram gives the approximate position of the stabilizer roller from the top of the truck chassis frame rail with the mounts as provided by SwapLoader. When extended down, the roller should touch the ground only when the vehicle is loading a heavy container.
  • Page 26 5. After the start procedure has been completed on the hoist, verify that the movement of each control lever corresponds to the movement of the cylinders per the figure below. Operate the stabilizer through 5 to 8 cycles to remove the air from the hydraulic cylinders and lines. 2-14   2.0.INS.SL-520X...
  • Page 27 Section II: Installation ‐ Accessories  INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 28 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518X SL-240 SL-520 SL-520X 24 5/8” 13 1/2" 15 3/4" 15 1/4" 17” 14 1/4" 14” 13 1/2" 16 1/2” 18” 22 5/8” 12 1/4" 14 1/2" 14”...
  • Page 29 Section II: Installation ‐ Accessories  INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 30 SL-330 SL-412 SL-406 SL-650 SL-160 SL-214 SL-222 SL-400 SL-518 DIM. A SL-240 SL-518X SL-520 SL-520X 24 5/8” 1 3/4" 22 1/2" 21 3/4" 25 1/4” 21 3/4" * 21 1/2” * 21 * 24 1/4” 27” 22 5/8” 18 1/2"...
  • Page 31 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FOLDING BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 32 Section II: Installation - Accessories MATERIAL LIST FOR 51H44 5. Assemble the Bumper ITEM PART # DESCRIPTION WT-lb/ea. Assembly to the Front and 51H45 Slip Bracket Wdmt 9.71 Rear Brackets (see Fig. C). 51H46 Bumper Tube Wdmt 47.83 Refer to the Typical Bolted 62H84 Pivot Arm 24.79...

  • Page 33: Drop Down Bumper Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – DROP DOWN BUMPER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 34 Section II: Installation - Accessories MATERIAL LIST FOR 51H11 ITEM PART # DESCRIPTION WT-lb/ea. 51H12 Long Pivot Arm R.H 16.08 51H13 Long Pivot Arm L.H. 16.08 51H14 Short Pivot Arm R.H. 8.89 51H15 Short Pivot Arm L.H. 8.89 51H16 Bumper Tube 113.05 51H17 Mount Bracket...

  • Page 35: Fender Assembly, Tandem Axle

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, TANDEM AXLE 1. Review all directions and diagrams provided before starting fender installation. Center fender above tire using block to maintain the proper height. Fender should be approximately 6” above tire to allow for suspension movement (see Fig. A). A maximum width of 48”...
  • Page 36 Section II: Installation - Accessories MATERIAL LIST FOR 11H14 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00P44 3/8-16 UNC x 1 1/2 HHCS 0.07 00P78 Ø3/8”...
  • Page 37 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.
  • Page 38 Section II: Installation - Accessories MATERIAL LIST FOR 51H68 ITEM PART # DESCRIPTION WT-lb/ea. 51H69 Stub Light Bar Weldment 8.54 63H08 Center Plate 27.33 00P44 3/8-16 x 1 1/2 HHCS 0.07 00P34 3/8-16 Locking Hex Nut 0.02 00771 Ø3/8 Flat Washer 0.01 01P18 5/8-11 x 3 HHCS...
  • Page 39 Section II: Installation - Accessories 2-27 2.8.INS.ACC.LEDLB...
  • Page 40 This Page Intentionally Left Blank...
  • Page 41 Section II: Installation ‐ Accessories  INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets (Pt. No. 32H03) between cross sills of the container. Rollers should be positioned as far back and as wide as possible for stability. For hoist and folding bumper clearance, do not place brackets any closer than 11”...
  • Page 42 Section II: Installation ‐ Accessories  4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller (Pt. No. 10H12) between the brackets with the roller axle (Pt. No. 10H31) and the fasteners provided (see Fig.
  • Page 43 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.
  • Page 44 This Page Intentionally Left Blank...

  • Page 45: Operation

    WARNING: MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS. SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS. THE OPERATION OF THE HOOK HOIST IS THAT THE TRUCK IS BACKED UP TO THE BODY TO PICK IT UP AND SO THERE IS A POTENTIAL PINCH POINT BETWEEN THE BODY AND THE HOOK.
  • Page 46 STEP 2. EXTEND THE MAIN LIFT CYLINDERS (LEFT CONTROL BACKWARD). CAUTION: DO NOT RETRACT THE JIB WHILE DUMPING. RETRACTING THE JIB DURING DUMPING MAY UNLOCK THE MECHANICAL JIB LATCHES WHICH COULD ALLOW THE CONTAINER TO CRASH DOWN ONTO THE HOIST AND/OR ABRUPTLY UNLOAD.           3.0.OPE.SL-520X...

  • Page 47: Placing A Container On The Ground

    CONTAINER AND ROTATE JIB BACK INTO THE TRANSPORT POSITION. WARNING: 1. DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. 2. DON'T DUMP, MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND. DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK.   3.0.OPE.SL-520X...
  • Page 48 ALLOW THE LOCK PIN TO SLIDE. PULL THE LOCK PIN OUT UNTIL THE SPRING PLUNGER CATCHES IT. STEP 2. RETRACT THE JIB (RIGHT CONTROL LEVER BACKWARD). STEP 3. TILT THE TELESCOPIC ARM REARWARD (LEFT CONTROL LEVER BACKWARD).     3.0.OPE.SL-520X...
  • Page 49 PUSH LOCK PIN BACK IN UNTIL SPRING PLUNGER ENGAGES. ENSURE PIN IS LOCKED IN PLACE. WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 54” HOOK POSITION AND THE TELESCOPIC ARM IS TILTED REARWARD (AS SHOWN). POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY MAY RESULT. 3.0.OPE.SL-520X...
  • Page 50 TO ALLOW THE LOCK PIN TO SLIDE. PULL THE LOCK PIN OUT UNTIL THE SPRING PLUNGER CATCHES IT. STEP 2. TILT THE TELESCOPIC ARM TOWARD THE CAB (LEFT CONTROL LEVER FORWARD). STEP 3. EXTEND THE JIB TOWARD THE CAB (RIGHT CONTROL LEVER FORWARD).     3.0.OPE.SL-520X...
  • Page 51 BACK IN UNTIL SPRING PLUNGER ENGAGES. WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 62” HOOK POSITION AND THE TELESCOPIC ARM IN TRANSPORT POSITION (AS SHOWN). POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY MAY RESULT. 3.0.OPE.SL-520X...
  • Page 52 This Page Intentionally Left Blank...

  • Page 53: Rear Roller Spacing Adjustment Instructions

    41 5/8” outside width as ‘wide spacing’. HOIST STANDARD: All SwapLoader hooklift hoists are made so that the rear rollers can be spaced at either the wide spacing or narrow spacing depending on the subframe design (the only exception is the SL-105 which can only accommodate a ‘wide spacing’...
  • Page 54 Section III: Operation    REAR ROLLER SPACING ADJUSTMENT INSTRUCTIONS (cont’d) NARROW TO WIDE ROLLER SPACING ADJUSTMENT: To change a hoist from the narrow roller spacing to a wide roller spacing follow these instructions: 1. Loosen and remove the retaining bolts, washers and roller retainer. 2.

  • Page 55: Maintenance

    2. Change hydraulic oil, replace hydraulic filter element, and wash out suction strainer. YEARLY SERVICE 3. Check main relief valve setting. Refer to the pressure check instructions on Pg. 4-7 of the Maintenance section (pressure should be 4,650 psi minimum). 4.0.MAI.SL-520X...

  • Page 56: Lubrication Diagram

    Section IV: Maintenance    LUBRICATION DIAGRAM       LEGEND GW = Grease Weekly GM = Grease Monthly     4.0.MAI.SL-520X...

  • Page 57: Hydraulic Oil Specifications & Interchange Chart

    Tellus 32 Shell Tellus 36 SUNOCO Sun Vis 706 (816 WR) SUNOCO Sun Vis 747 (821 WR) HYDRAULIC FILTER ELEMENT SPECIFICATION Mounting Thread: 1 1/4 NPTF Filtration Rating: 10 micron (Nominal) Flow Rating: 25 GPM           4.0.MAI.SL-520X...

  • Page 58: Mast Lock (Pivot Lock) Inspection & Adjustment Instructions

    MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the cross bar on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body into a dump mode.

  • Page 59: Jib Lockout Valve Inspection & Adjustment Instructions

    Section IV: Maintenance    JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve to prevent accidental operation of the telescopic jib, while the hoist is up in a dump mode. Because the jib lockout valve can block...
  • Page 60 6. Test function. SPECIFICATION PART NUMBER & SwapLoader Work Port Size Spool Type Pt. No. 23P04 7/8-14 ORB (SAE 8) 2-Way, 2-Position N.C. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.     4.0.MAI.SL-520X...

  • Page 61: Pressure Check Instructions

    Section IV: Maintenance  PRESSURE CHECK INSTRUCTIONS When performing a pressure check on a SwapLoader hook-lift hoist, refer to the pressure gauge mounted to the valve. 1. Start the truck and engage the P.T.O. 2. Push the lift (dump) circuit lever forward until the lift (dump) cylinders bottom out (see illustration below).

  • Page 62: Outer Tube And Jib Wear Pad Replacement Instructions

    WEAR PAD INSPECTION The illustration below is a typical outer tube-jib assembly for the SwapLoader X-HD hoist models. For optimum performance out of your SwapLoader SL-520X hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 63 Insert new wear pads in the same orientation, making sure the countersink is facing away from the jib. If shims were installed beneath the old wear pads, reinsert them in the same position. Apply thread locker and bolt wear pads back in. 4.0.MAI.SL-520X...
  • Page 64 (see Pg. 5-4 in the Parts Section of the manual). When adjusting or replacing the wear pad mount, apply thread locker (Vibra-Tite VC-3 or equivalent) to the threads. 4-10   4.0.MAI.SL-520X...

  • Page 65: Main Frame Sub-Assembly

    1101.31 (FT-LBS) 45H14 Fixed Jib Sub-Assembly 712.45 712.45 45H16 Pivot Joint Sub-Assembly 900.47 900.47 7/16 45H23 Body Lock w/Shelf, SL-520X 235.69 235.69 91H77 Base Cyl Circuit, 520X 51.54 51.54 00769 Washer, Lock 3/4 0.01 0.04 00P17 Nut, Hex 3/4-10 UNC Gr8 0.13...
  • Page 66 Section V: Parts  45H03 – MAIN FRAME SUB-ASSEMBLY SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 41H81 Front Guide, 400S 4.50 36.16 W/ LOCK WASHER SIZE Pin, MF/Cyl 3 x 5-3/4 42H01 12.93 8.98...
  • Page 67 (FT-LBS) 43H79 Pin Cap, 3/4 x 4 1.42 2.84 43H80 Pin, PJ/OT 3 x 5-3/8 11.01 22.02 7/16 45H17 Pivot Joint Wdmt, SL-520X 735.14 735.14 76H80 Spacer, Roller 3-1/2 x 11/16 1.77 3.54 76H92 Top Plate, Tube Stop 1.83 3.66...

  • Page 68: Pivot Lock (Mast Lock) Sub-Assembly

    Section V: Parts    45H08 – OUTER TUBE SUB-ASSEMBLY SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H09 Outer Tube Weldment 744.90 744.90 W/ LOCK WASHER SIZE 45H10 Pivot Lock Sub-Assembly 58.80 58.80 (FT-LBS)
  • Page 69 Section V: Parts    45H10 – PIVOT LOCK SUB-ASSEMBLY SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H11 Pivot Lock Bkt, X-HD 6.21 12.42 W/ LOCK WASHER SIZE 76H41 Spacer, Pivot Lock 3/8 2.55 2.55...

  • Page 70: Body Lock W/ Shelf Assembly

    Section V: Parts      45H23 – BODY LOCK w/ SHELF ASSEMBLY SL-520X PART ITEM DESCRIPTION WT-lb/all     lb/ea. 45H24 Body Lock Wdmt, Shelf 224.19 224.19 00P61 FHCS 3/8-16 UNC x 3/4 Gr8 0.03 0.24 90P71 Wear Pad, 2-3/4x1/2x11-3/4 0.63 1.26  ...

  • Page 71: Fixed Jib Sub-Assembly

    Section V: Parts    45H14 – FIXED JIB SUB-ASSEMBLY SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H15 Fixed Jib Wdmt 62 733.57 733.57 W/ LOCK WASHER SIZE 62H11 Cover, Jib 5-1/4x11GAx5-1/4 0.92 0.92...

  • Page 72: Hoist Installation Kit

    45H20 – HOIST INSTALLATION KIT SL-520X HEX HEAD CAP SCREW PART TORQUE SPECS ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H21 Parts & Op, SL-520X 1.00 1.00 W/ LOCK WASHER SIZE 45H22 Decal Assembly, SL-520X 0.38 0.38 (FT-LBS) 76H89 Mnt Bkt, 6x1/4x6-3/4 2.75...
  • Page 73 Section V: Parts      91H77 – BASE CYLINDER CIRCUIT SL-520X PART ITEM DESCRIPTION WT-lb/all   lb/ea. 14P23 Adp Hyd 08FF/08FF/08FF BHD 0.30 0.60   14P24 Adp Hyd 08FF/08FF BH 0.30 0.60 14P25 Adp Hyd 08FF/08MF 90 0.30 1.20   14P26 Adp Hyd 08MF/08MF 90 0.30...
  • Page 74 Section V: Parts      91H70 – TANK CIRCUIT SL-520X PART ITEM DESCRIPTION WT-lb/all lb/ea. 00784 Washer, Flat 7/8 HT 0.30 0.60 00P15 HHCS 1/2-13 UNC x 1-3/4 Gr8 0.30 0.30 00P35 Nut, Lock 1/2-13 UNC GrC 0.10 0.10 11P20 Clamp, WG 11/16 - 1-1/2 0.12...
  • Page 75 Section V: Parts      91H71 – PUMP CIRCUIT SL-520X PART ITEM DESCRIPTION WT-lb/all   lb/ea. 11P71 Adp Hyd 16MJ/16MB 45 9.60 9.60   11P77 T-Bolt Clamp, 2 Dia 0.20 0.40 11P95 King Nipple, 1-1/2 Dia Stc-20 0.40 0.40   12P48 T-Bolt Clamp, 2 Dia 0.60...
  • Page 76 Section V: Parts  HEX HEAD CAP SCREW 91H72 – AIR CONTROLS, 2-SECTION SL-520X TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H34 Valve Mnt Bkt, X-HD 15.12 15.12 W/ LOCK WASHER SIZE (FT-LBS) 51H27 Air Ctrl Console, 2-Sect 4.20 4.20...
  • Page 77 Section V: Parts      NOTE: FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED.   5-13 5.0.PAR.SL-520X...
  • Page 78 This Page Intentionally Left Blank...
  • Page 79 VI: Options  45H12 – ADJUSTABLE JIB SUB-ASSEMBLY SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 43H10 Pin, Hook Pvt 2-3/4 x 5-3/8 12.34 12.34 W/ LOCK WASHER SIZE 45H13 Adj Jib Wdmt 54/62, 520X 690.90...
  • Page 80 VI: Options    91H80– CYLINDER CIRCUIT, OL 520X STD SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H39 Outside Lock Assy, X-HD 177.46 177.46 W/ LOCK WASHER SIZE 89H06 Shim, BL Mnt 1/2 4.52...
  • Page 81 VI: Options    45H39 – O-LOCK ASSEMBLY SL-520X HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 45H40 Outside Lock Wdmt, X-HD 115.84 115.84 W/ LOCK WASHER SIZE 45H41 Slide Wdmt, Outside Lock 16.32 32.64...

  • Page 82: Air Controls, 3-Section

    VI: Options      91H73 – AIR CONTROLS, 3-SECTION SL-520X PART ITEM DESCRIPTION WT-lb/all   lb/ea. 45H34 Valve Mnt Bkt, X-HD 15.12 15.12   51H37 Air Ctrl Console, 3-Sect 4.90 4.90 00752 Washer, Lock 5/16 0.03 0.12     00755 Washer, Lock 3/8 0.03...
  • Page 83 FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P71 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT.   6.0.OPT.SL-520X...
  • Page 84 VI: Options    TANK SERVICE PARTS 91H78 – TANK CIRCUIT, 3-SECTION SL-520X PART PART ITEM DESCRIPTION ITEM DESCRIPTION WT-lb/all lb/ea. Sight Gauge, Hyd 91H76 Twin Clamp Assy, 1/2-7/8 0.29 0.58 20P96 Tank 00784 Washer, Flat 7/8 HT 0.01 0.04 Breather Cap...
  • Page 85 VI: Options    HEX HEAD CAP SCREW 42H62 – STABILIZER ASSEMBLY SL-520X TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all SAE GR 8 lb/ea. BOLT W/ LOCK WASHER 42H63 Stabilizer Mnt Wdmt 229.01 229.01 SIZE (FT-LBS) 42H64 Stabilizer Arm 64.70 64.70 42H65 Stabilizer Roller Wdmt 78.10...
  • Page 86 VI: Options      90H83 – STABILIZER CIRCUIT SL-520X PART ITEM DESCRIPTION WT-lb/all     lb/ea. 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.30 11P83 Adp Hyd 08MJ/12MB 0.40 0.40 11P84 Adp Hyd 08MJ/12MB 90 0.40 0.40 11P87 Hose Assy 243.5 08FJ/08FJ45 8.00...
  • Page 88 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000 Rev: 06/02/2023...

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