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swaploader SL-212 Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-212
P A R T S A N D O P E R A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for swaploader SL-212

  • Page 1 “Hooked on Quality” MODEL SL-212 P A R T S A N D O P E R A T I O N M A N U A L HOIST SERIAL N U MB ER...
  • Page 3 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH-PRESSURE FLUID 91P06 LUBRICATION POINTS 91P19 SL-212 90P91 ADJ. JIB OPERATION * Included with the Adjustable Jib option...
  • Page 5 City, State & Zip: Phone: The unit has been checked and serviced according to SwapLoader’s Pre-delivery Check List. The proper mechanical operation of the unit as described in the written Parts & Operations Manual, provided by SwapLoader USA, Ltd., has been discussed with the customer.
  • Page 7 SWL-869 SWAPLOADER 11/13 PRE-DELIVERY CHECK LIST INSPECTOR’S INFORMATION Inspected By: Signature: Distributor: Date Installed: Customer: Date Inspected: COMPONENT INFORMATION Hoist Model: Hoist Serial No.: Chassis VIN: Distance from rear of cab to the Chassis Make & Model: centerline of rear axle/tandem.
  • Page 8 Parts & Operations Manual cover or at the back of the Parts List section in the Manual). Additional Comments: COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES. ONCE COMPLETE, FAX (515-313-4426) OR EMAIL (sales@swaploader.net) A COPY BACK TO SWAPLOADER!

  • Page 9: Table Of Contents

    Jib Lockout Valve Inspection & Adjustment Instructions ................ 4-5 Pressure Check Instructions (Standard Valve) ..................4-7 Outer Tube Clamp Assembly Inspection Instructions ................4-9 PARTS Base Hoist Assembly ..........................5-1 Main Frame Sub-Assembly ........................5-2 Pivot Joint Sub-Assembly ........................5-3 0.0.TOC.SL-212...
  • Page 10 Manual Controls, 2-Section ......................... 5-11 OPTIONS Adjustable Jib Sub-Assembly........................ 6-1 Air Controls, 2-Section .......................... 6-2 EHV (Electric over Hydraulic Valve) Hoist Installation Kit (EHV) ......................6-4 Tank Circuit (EHV) ........................6-5 Pump Circuit (EHV)........................6-6 Hose Circuit (EHV) ........................6-7 0.0.TOC.SL-212...

  • Page 11: Introduction

    Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give prompt, efficient service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.

  • Page 12: Warranty Statement

    Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice date. Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual.

  • Page 13: Safety Suggestions

    The container specifications must match the hoist specifications. Keep the containers and hoist in good working order. DO NOT use if repairs are needed. Perform periodic inspections and maintenance as required by the maintenance section of the operator’s manual. 1.0.INT.SL-212...

  • Page 14: Decals

    It is the responsibility of the owner and/or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
  • Page 15 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH-PRESSURE FLUID 91P06 LUBRICATION POINTS 91P19 SL-212 90P91 ADJ. JIB OPERATION * Included with the Adjustable Jib option...
  • Page 16 Section I: Introduction The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 17 Section I: Introduction 90P14 – SWAPLOADER - JIB 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 91P06 – LUBRICATION POINTS 91P19 – SL-212 90P91 – ADJUSTABLE JIB OPERATION 1.0.INT.SL-212...

  • Page 18: Serial Number Locations

    Section I: Introduction Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is also stamped into the frame of the hoist on the top of the “inner rail”...

  • Page 19: Installation

    If you have problems with your installation, please contact SwapLoader at 1-888-767-8000, as we may be aware of another customer who has installed a SwapLoader on a similar truck chassis. 2.0.INS.SL-212...

  • Page 20: Hoist Installation

    RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION, ETC.) 2. There are three types of mount brackets used on the Model SL-212 hoist as indicated in Fig. B and Pg. 5-7. They are the front brackets (Pt. No. 25H91), the mid brackets (Pt. No.
  • Page 21 You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets, stepped channels, etc. Figure C Figure C Figure E Figure D 2.0.INS.SL-212...

  • Page 22: Controls Installation

    7. Route the cables to the control valve location and attach them to the control valve with the bonnet connection kits provided (Pt. No. 20P10). See the following instruction sheet for installation procedures. The control cables supplied are 84 inches long. Your particular mounting may require different length control cables, which can be purchased 2.0.INS.SL-212...
  • Page 23 Section II: Installation locally or through SwapLoader. Take proper care when routing the control cables, as a good cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible. Under no circumstances should any bend be tighter than an 8"...

  • Page 24: Hydraulic Tank Installation

    Pg. 5-9. The hose length located on the right-hand side or behind the cab, if necessary, which can be shortened if necessary. means longer hoses may be Secure the hose to the barb fittings required. with the hose clamps provided. Figure H 2.0.INS.SL-212...

  • Page 25: P.t.o. Selection

    OPERATING CYCLE. HOW TO IDENTIFY WHAT PUMP IS NEEDED The SwapLoader factory supplied pump is a bushing style gear pump, because of the pressure requirements of the SwapLoader hooklift hoist. By design the bushing style pumps are single rotation (rotation specific).

  • Page 26: Pump Installation

    This hose is provided with only one fitting, so the hose can be shortened to appropriate length. Remove the hose and shorten as required. After the hose has been shortened, lubricate the insert threads of the fitting and the I.D. of the hose. 2.0.INS.SL-212...

  • Page 27: Start Up Procedure

    FAILURE TO FILL OUT AND RETURN WARRANTY CARD WITHIN 15 DAYS OF INSTALLATION MAY POSSIBLY VOID THE WARRANTY. CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (see Subframe Critical Dimensions on Pgs.

  • Page 28: Ehv Installation (Option)

    1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation 2. Mount the 22P58 EHV to the hoist’s Main Frame and attach all hoses, hose clamp assemblies and fittings as shown on Pgs. 6-5 through 6-7 (also see Illustrations). 2-10 2.0.INS.SL-212...
  • Page 29 Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 2-11 2.0.INS.SL-212...
  • Page 30 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
  • Page 31 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
  • Page 32 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. Measure the distance from the top of the truck frame to the ground (NOTE: This should be performed on a level surface).
  • Page 33 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) Figure B SL-105 SL-145 SL-180 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-212 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 13 1/2" 15 3/4" 15 1/4" 17” 14 1/4" 14” 13 1/2"...
  • Page 34 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 35 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) SL-105 SL-145 SL-180 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-212 SL-222 SL-400 SL-518 SL-240 SL-520 * 21 * 21 * 24 24 5/8” 1 3/4" 22 1/2" 21 3/4"...
  • Page 36 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FOLDING BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and...
  • Page 37 Section II: Installation - Accessories MATERIAL LIST FOR 51H44 5. Assemble the Bumper ITEM PART # DESCRIPTION WT-lb/ea. Assembly to the Front and 51H45 Slip Bracket Wdmt 9.71 Rear Brackets (see Fig. C). 51H46 Bumper Tube Wdmt 47.83 Refer to the Typical Bolted 62H84 Pivot Arm 24.79...

  • Page 38: Drop Down Bumper Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – DROP DOWN BUMPER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 39 Section II: Installation - Accessories MATERIAL LIST FOR 51H11 ITEM PART # DESCRIPTION WT-lb/ea. 51H12 Long Pivot Arm R.H 16.08 51H13 Long Pivot Arm L.H. 16.08 51H14 Short Pivot Arm R.H. 8.89 51H15 Short Pivot Arm L.H. 8.89 51H16 Bumper Tube 113.05 51H17 Mount Bracket...

  • Page 40: Cab Guard Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – CAB GUARD ASSEMBLY 1. Review all directions and diagrams provided before starting cab guard installation. 2. Position cab guard weldment [Pt. No. 50H95] on frame with sufficient clearance between cab and cab guard.

  • Page 41: Fender Assembly, Single Axle

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, SINGLE AXLE 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (see Fig.
  • Page 42 Section II: Installation - Accessories MATERIAL LIST FOR 10H93 OR 11H13 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt. 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00771 3/8 Dia.
  • Page 43 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.
  • Page 44 Section II: Installation - Accessories MATERIAL LIST FOR 51H68 ITEM PART # DESCRIPTION WT-lb/ea. 51H69 Stub Light Bar Weldment 8.54 63H08 Center Plate 27.33 00P44 3/8-16 x 1 1/2 HHCS 0.07 00P34 3/8-16 Locking Hex Nut 0.02 00771 Ø3/8 Flat Washer 0.01 01P18 5/8-11 x 3 HHCS...
  • Page 45 Section II: Installation - Accessories 2-27 2.7.INS.ACC.LEDLB...
  • Page 46 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets [Pt. No. 32H03] between cross sills of the container.
  • Page 47 Section II: Installation - Accessories 4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller [Pt. No. 10H12] between the brackets with the roller axle [Pt. No. 10H31] and the fasteners provided (see Fig.
  • Page 48 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.

  • Page 49: Operation

    WARNING: MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS. SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS. THE OPERATION OF THE HOOK HOIST IS THAT THE TRUCK IS BACKED UP TO THE BODY TO PICK IT UP AND SO THERE IS A POTENTIAL PINCH POINT BETWEEN THE BODY AND THE HOOK.
  • Page 50 Extend the main lift cylinders (left control backward). CAUTION: DO NOT RETRACT THE JIB WHILE DUMPING. RETRACTING THE JIB DURING DUMPING MAY UNLOCK THE MECHANICAL JIB LATCHES WHICH COULD ALLOW THE CONTAINER TO CRASH DOWN ONTO THE HOIST AND/OR ABRUPTLY UNLOAD. 3.0.OPE.SL-212...

  • Page 51: Placing A Container On The Ground

    WARNING: 1. DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. 2. DON'T DUMP, MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND. DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. 3.0.OPE.SL-212...
  • Page 52 With the telescopic arm in the transport position (as shown); remove the hitch pin from the lock pin. Then pull the lock pin loose from the jib arm. STEP 2. Retract the jib (right control lever backward). STEP 3. Tilt the telescopic arm rearward (left control lever backward). 3.0.OPE.SL-212...
  • Page 53 WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 36” HOOK POSITION AND THE TELESCOPIC ARM IS TILTED REARWARD (AS SHOWN). POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY MAY RESULT. 3.0.OPE.SL-212...
  • Page 54 With the telescopic arm in full load/unload position (as shown); remove the hitch pin from the lock pin. Then pull the lock pin loose from the jib arm. STEP 2. Tilt the telescopic arm toward the cab (left control lever forward). STEP 3. Extend the jib toward the cab (right control lever forward). 3.0.OPE.SL-212...
  • Page 55 WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 54” HOOK POSITION AND THE TELESCOPIC ARM IN TRANSPORT POSITION (AS SHOWN). POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY MAY RESULT. 3.0.OPE.SL-212...

  • Page 57: Maintenance

    2. Change hydraulic oil, replace hydraulic filter element, and wash out YEARLY SERVICE suction strainer. 3. Check main relief valve setting. Refer to the Pressure Check Instructions on page 4-7 of the maintenance section (pressure should be 3,250 psi minimum). 4.0.MAI.SL-212...

  • Page 58: Lubrication Diagram

    Section IV: Maintenance LUBRICATION DIAGRAM LEGEND = Grease Weekly = Grease Monthly 4.0.MAI.SL-212...
  • Page 59 Filtration Rating: 10 micron (Nominal) Flow Rating: 25 GPM Company Company Filter Part Number Filter Part Number Name Name Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEE30-10L Purolator 20201 FPE40-10N Zinga* AE-10L 4.0.MAI.SL-212...

  • Page 60: Mast Lock (Pivot Lock) Inspection & Adjustment Instructions

    MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS The SL-212 hook-lift hoist comes with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bar on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.

  • Page 61: Jib Lockout Valve Inspection & Adjustment Instructions

    5. Once the 13/8" clearance is achieved, tighten the jam nut. Make sure to hold the adjustment bolt from turning when tightening the jam nut. JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve to prevent accidental...
  • Page 62 Once the valve has been moved back into proper adjustment, then tighten up the mount bracket screws. SPECIFICATION PART NUMBER & SwapLoader Work Port Size Spool Type Pt. No. 21P28 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4.0.MAI.SL-212...

  • Page 63: Pressure Check Instructions (Standard Valve)

    2 to 3 foot in length (see illustration below). Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Assembly – Pt. No. 22P10).
  • Page 64 Section IV: Maintenance This 90° male #4 JIC hydraulic adapter is supplied by SwapLoader, and should be installed in the hydraulic control valve at the time of the hoist installation (see the hoist parts & operations manual). 2. Remove the female JIC #4 cap from the male JIC #4 adapter and attach the pressure gauge to the hydraulic control valve (see illustration below).

  • Page 65: Outer Tube Clamp Assembly Inspection Instructions

    INSPECTION The illustration below is a typical hoist clamp assembly for the SwapLoader SL-212 hoist model. For optimum performance out of your SwapLoader SL-212 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...

  • Page 67: Base Hoist Assembly

    Section V: Parts 13H01 - BASE HOIST ASSEMBLY SL-212 DISC-LOCK WASHER PART TORQUE SPECS ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 12H99 Tube Stop Weldment 3.14 6.28 ASS’Y TORQUE SIZE Main Frame Assembly 1036.98 1036.98 13H03 (FT-LBS) 13H04 Pivot Joint Assembly 452.82...
  • Page 68 Section V: Parts 13H03 – MAIN FRAME SUB-ASSEMBLY SL-212 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 12H29 Main Frame Pin 5.50 11.00 ASS’Y TORQUE SIZE Main Frame Weldment 13H11 518.19 518.19 (FT-LBS) 42H11 Jib Lockout Mount Weldment, 5x4-1/4 2.39...
  • Page 69 Section V: Parts 13H04 – PIVOT JOINT SUB-ASSEMBLY SL-212 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 12H27 Main Pivot Pin 11.15 22.30 ASS’Y TORQUE SIZE Pivot Joint Weldment 13H14 344.23 344.23 (FT-LBS) 13H23 Pin, PJ/OT 2-1/4 x 5-1/2 6.43...
  • Page 70 Section V: Parts 13H05 – OUTER TUBE SUB-ASSEMBLY SL-212 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 10H08 Pin, Jib/Cyl 1 x 6-3/4 1.70 1.70 ASS’Y TORQUE SIZE (FT-LBS) 13H06 Pivot Lock Assembly 19.15 19.15...
  • Page 71 ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H24 Take Up Wdmt, 3/8-16UNCx4-1/2 0.21 0.42 ASS’Y TORQUE SIZE Slide, Pivot Lock, SL-212 (FT-LBS) 25H72 4.90 4.90 25H74 Pivot Lock Bar, SL-212 10.07 10.07 7/16 25H76 Retainer, Lock Bar, SL-212 0.58 0.58...
  • Page 72 Section V: Parts DISC-LOCK WASHER 13H08 – FIXED JIB SUB-ASSEMBLY SL-212 TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT Fixed Jib Weldment 36" 13H19 310.44 310.44 ASS’Y TORQUE SIZE (FT-LBS) 23H54 Wear Pad, 2-3/4x1/2x3-1/4 0.19 0.19 Shim, Jib 2-3/4 x 14GA x3-1/4 24H67 0.20...
  • Page 73 13H25 – HOIST INSTALLATION KIT SL-212 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H09 Parts & Op, SL-212 1.00 1.00 ASS’Y TORQUE SIZE Decal Assembly, SL-212 13H10 0.74 0.74 (FT-LBS) 25H89 Mount Bkt, 8 1/4 x 5 2.08...
  • Page 74 Section V: Parts 90H89 – BASE CYLINDER CIRCUIT SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10P39 Adp Hyd 08MJ/08MB 0.10 .020 10P43 Adp Hyd 08MJ/08MJ BHD 0.30 0.60 Adp Hyd 08MJ/08MB 90 11P23 0.30 1.80 12P51 Hose Assy 42 08-08FJ/08FJ45 2.05 2.05...
  • Page 75 Section V: Parts 91H15 – TANK CIRCUIT SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10P26 Adp Hyd 20MP/16MP 0.70 0.70 Adp Hyd 04MJ/04MP 90 10P37 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10 Adp Hyd 08MJ/08FJ 90 10P44 0.30 0.90...
  • Page 76 Section V: Parts 90H91 – PUMP CIRCUIT SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20 10P32 Adp Hyd 10MJ/12MB 45 0.30 0.30 Adp Hyd 10MJ/12MB 10P35 0.30 0.30 10P61 Hose Assy 106 08-10FJ/10FJ90 3.80 3.80...

  • Page 77: Manual Controls, 2-Section

    Section V: Parts 90H72 – MANUAL CONTROLS, 2-SECTION SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10H51 Valve Mount Bracket 8.20 8.20 Control Handle, Cable 20P08 2.80 5.60 20P09 Control Console, 2 Sect 4.10 4.10 Bonnet Kit, V20 20P10 0.50 1.00 20P15 Control Cable Assy, 84"...
  • Page 79 VI: Options 13H07 – ADJUSTABLE JIB SUB-ASSEMBLY SL-212 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 12H35 Pivot Pin 3.20 3.20 ASS’Y TORQUE SIZE Lock Pin 12H36 3.00 3.00 (FT-LBS) 13H18 Adj. Jib Wdmt 36"/54"...
  • Page 80 VI: Options 91H16 – AIR CONTROLS, 2-SECTION SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10H51 Valve Mount Bracket 8.20 8.20 Air Line Kit 12P94 1.40 1.40 20P72 Control Handle, 2-Section Air 1.60 1.60 20P74 Air Pressure Protection Valve 0.60 0.60 Air Shift Kit, V20 20P95 1.40...
  • Page 81 FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT. 6.0.OPT.SL-212...

  • Page 82: Hoist Installation Kit (Ehv)

    13H47 – HOIST INSTALLATION KIT (EHV) SL-212 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H09 Parts & Op, SL-212 1.00 1.00 ASS’Y TORQUE SIZE 13H10 Decal Assembly, SL-212 0.74 0.74 (FT-LBS) 25H89 Mount Bkt, 8 1/4 x 5 2.08...
  • Page 83 VI: Options 91H23 – TANK CIRCUIT (EHV) SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10P26 Adp Hyd 20MP/16MP 0.70 0.70 Worm Gear Clamp (HSS16) 11P20 0.10 0.20 12P21 Adp Hyd 16MP/12FP 0.20 0.20 Adp Hyd 12HB/12MP 12P22 0.30 0.30 12P29 Hose 3/4 x 24 LP 0.88...
  • Page 84 VI: Options 91H22 – PUMP CIRCUIT (EHV) SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20 Adp Hyd 10MJ/12MB 45 10P32 0.30 0.30 10P61 Hose Assy 106 08-10FJ/10FJ90 3.80 3.80 Adp Hyd 16HB/16MB 12P18 0.40 0.40...

  • Page 85: Hose Circuit (Ehv)

    VI: Options 91H28 – HOSE CIRCUIT (EHV) SL-212 PART ITEM DESCRIPTION lb/ea. lb/all 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.60 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp 1/2 0.10 0.20 10P65 Clamp Assy, Twin, 7/8" 0.04 0.08...
  • Page 88 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000 FAX: 515-313-4426...

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