unicraft PG-E Series Operating Instructions Manual
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unicraft PG-E Series Operating Instructions Manual

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Operating Instructions
Generator
PG-E 30 SRA, PG-E 40 SRA
PG-E 60 SEA, PG-E 90 SEA
PG-E 80 TEA H, PG-E 100 TEA H
PG-E 80 TEA H

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Summary of Contents for unicraft PG-E Series

  • Page 1 Operating Instructions Generator PG-E 30 SRA, PG-E 40 SRA PG-E 60 SEA, PG-E 90 SEA PG-E 80 TEA H, PG-E 100 TEA H PG-E 80 TEA H...

  • Page 2: Table Of Contents

    7 Mounting and Set-up..........12 Fax: 0049 (0) 951 96555 - 55 7.1 Unpacking............12 7.2 Mounting ............13 E-Mail: info@unicraft.de 7.3 Set up ............... 14 Internet: www.unicraft.de 8 Commissioning .............14 8.1 Before starting ..........15 8.2 Starting the generator ........16 8.3 Operation ............

  • Page 3: Introduction

    The safety notes are introduced by signal words which express the concern of the risk. Repair service: Fax: 0049 (0) 951 96555-111 E-Mail: service@stuermer-maschinen.de Internet: www.unicraft.de Spare part orders: Fax: 0049 (0) 951 96555-119 E-Mail: ersatzteile@stuermer-maschinen.de PG-E-Series | Version 2.15...

  • Page 4: Obligations Of The Operating Company

    Safety Obligations of the operating company If the generator is used for commercial purposes, the operating company of the generator must comply with DANGER! the legal working safety regulations. Therefore, the This combination of symbol and signal word indicates safety notes in this operating manual, as well as the an imminently hazardous situation which, if not avoi- safety, accident prevention and environment protection ded, will result in death or serious injury.

  • Page 5: Requirements To Staff

    Safety 2.3 Requirements to staff The personal protective equipment is explained in the following paragraph: The different tasks described in this manual represent different requirements to the qualification of the persons Protective goggles entrusted with these tasks. The protective goggles serve to protect the eyes WARNING! against parts flying off.

  • Page 6: Safety Labels On The Generator

    Safety 2.6 Safety labels on the generator - The functions and circuits of the generator should be known: Unexperienced persons should not be allo- The following safety labels and instructions are attached wed to use the generator. to the generator (Fig. 1) and must be observed. - The machine must not be misused.

  • Page 7: Safety Data Sheets

    Intended use Misuse of the power generator can lead to dangerous si- If safety labels on the machine are damaged or missing, tuations. this can cause errors, personal injury and material dam- age. The safety symbols attached to the machine must Stürmer Maschinen GmbH accepts no liability for construc- not be removed.

  • Page 8: Technical Data

    Technical Data Technical Data Model PG-E 60 PG-E 80 TEA 4.1 Table Voltage 230 V 230V/400 V Model PG-E 30 PG-E 40 Limited output 6,05 kVA 2,75 / 8,4 kVA power 230V 230V/400V Voltage 230 V 230 V (apparent power) Limited output power 3,08 kVA 4,18 kVA...

  • Page 9: Type Plate

    Technical Data Model PG-E 90 SEA Model PG-E 100 TEA H Voltage 230 V Continuous output power 3,79 / 12 kVA (apparent power) 230V/400V Limited output power 8,8 kVA (apparent power) Continuous output power 3,45 / 10 kW (active power) 230V/400V Limited output power 8 kW...

  • Page 10: Transport, Packaging, Storage

    Transport, packaging, storage Transport, packaging, storage Packaging All used packaging materials and packaging aids are re- Delivery cyclable and should be taken to a materials recycling de- pot to be disposed of. Check the generator on delivery for any visible transpor- tation damage.

  • Page 11: Description Of The Device

    Description of the device Description of the device Step 1: Remove all gasoline from the fuel tank. Start and run ethe motor until motor stops from lack of fuel. Step 2: While motor is still warm, drain oil from crank- Illustrations in these operating instructions may de- case.

  • Page 12: Mounting And Set-Up

    Mounting and Set-up Fig. 7: Fold-away transport handle Mounting and Set-up Fig. 5: PG-E 100 TEA H 1 Gasoline tank 3 Engine Use suitable protective gloves! 4 Control panel 5 Frame Wear safety boots! PG-E 40 SRA Wear protective clothes! CAUTION! Risk of crushing! PG-E 80 TEA H...

  • Page 13: Mounting

    Mounting and Set-up 7.2 Mounting Step 6: Install an M8 bolt through the generator frame and through top of the bumper bracket. Mounting the wheels on: Step 7: Secure the bolt with an M8 flange nut. - PG-E 30 SRA - PG-E 40 SRA - PG-E 60 SEA - PG-E 80 TEA H...

  • Page 14: Set Up

    Commissioning 7.3 Set up ATTENTION! - The generator must be placed at least 2 meters from Starting the motor when the oil level is insufficient buildings and other combustible materials. can cause serious damage! - To ensure adequate cooling, maintenance and re- Check the fuel level: use only clean and warer-free pair, the required clearance to the sides and above fuel.

  • Page 15: Before Starting

    Commissioning 8.1 Before starting Place the generator on a flat surface. Clean the area around the filling opening. Re- move the cap, pull out the dipstick and wipe it off. Slowly pour the oil through the oil filter into the CAUTION! motor until the level reaches the mark on the dip- stick.

  • Page 16: Starting The Generator

    Commissioning 8.2 Starting the generator The motor is equipped with a low oil level sensor that au- tomatically shuts down the motor when the oil level drops below a certain level. If the motor shuts itself off and the fuel tank contains enough petrol, the motor oil level must be checked.

  • Page 17: Operation

    Commissioning Step 1: Let the engine warm up stably for a few minutes after starting. Step 2: Add up the rated watts (or amps) of all loads to be connected at one time. This total should not be greater than the rated wattage/amperage ca- pacity of the generator or circuit breaker rating of the receptacle supplying the power.

  • Page 18: Cold Weather Application

    Care, maintenance and repair 8.5 Cold weather application 9.1 Care by cleaning The generator must always be kept in a clean condition. Under certain weather conditions (temperatures below 4°C combined with high humidity), icing of the carburetor and/or crankcase ventilation system may occur b the ge- ATTENTION! nerator.

  • Page 19: Maintenance Plan

    Notes on the proper storage of the power generators 9.3 Maintenance plan longer 1 year Note: It is important to remove all liquids from the gene- Maintenance inter- Maintenance point rator, as fuel such as petrol and diesel in particular only val or operating have a shelf life of approx.

  • Page 20: Changing The Motor Oil

    Notes on the proper storage of the power generators 10.1 Changing the motor oil 10.2 Replacing the spark plug Change the oil after the first five hours of operation, then Use spark plug F6TC, BPR4ES or Champioin every 25 hours thereafter. RN14YC.Replace the plug once each year.

  • Page 21: Air Filter

    Disposal, recycling of used devices 11 Disposal, recycling of used devices 10.4 Air filter The motor will not run properly and may be damaged if Please take care in your own interest and in the interest using a dirty air filter. Replace the air filter once a year. of the environment that all component parts of the ma- Clean or replace more often if operating under dusty chine are only disposed of in the intended and permitted...

  • Page 22: Spare Parts

    Spare parts 12 Spare parts Example The air filter for the generator PG-E 80 TEA H must be ordered. The air filter is indicated in the spare parts dra- DANGER! wing 5 with item number 37. Risk of injury due to the use of wrong spare parts! For order of spare parts please send a copy of the spare Dangers may result for the user and damages as well...

  • Page 23: Spare Parts Drawings

    Spare parts 12.2 Spare parts drawings In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of the parts drawing with the marked components to your authorised dealer. Spare parts drawing PG-E 30 SRA - Complete assembly Fig.
  • Page 24 Spare parts Spare parts drawing 1: PG-E 30 SRA Spare parts drawing 2: PG-E 30 SRA Fig. 26: Spare parts drawing 2 and Spare parts drawing 2 PG-E 30 SRA PG-E-Series | Version 2.15...
  • Page 25 Spare parts Spare parts drawing 3: PG-E 30 SRA Fig. 27: Spare parts drawing 3 PG-E 30 SRA PG-E-Series | Version 2.15...
  • Page 26 Spare parts Spare parts drawing 4: PG-E 30 SRA Fig. 28: Spare parts drawing 4 PG-E 30 SRA PG-E-Series | Version 2.15...
  • Page 27 Spare parts Spare parts drawing 5: PG-E 30 SRA Fig. 29: Spare parts drawing 5 PG-E 30 SRA PG-E-Series | Version 2.15...
  • Page 28 Spare parts Spare parts drawing PG-E 40 SRA - complete assembly Fig. 30: Spare parts drawing PG-E 40 SRA PG-E-Series | Version 2.15...
  • Page 29 Spare parts Spare parts drawing 1: PG-E 40 SRA Spare parts drawing 2: PG-E 40 SRA Fig. 31: Spare parts drawing 1 and Spare parts drawing 2 PG-E 40 SRA PG-E-Series | Version 2.15...
  • Page 30 Spare parts Spare parts drawing 3: PG-E 40 SRA Fig. 32: Spare parts drawing 3 PG-E 40 SRA PG-E-Series | Version 2.15...
  • Page 31 Spare parts Spare parts drawing 4: PG-E 40 SRA Fig. 33: Spare parts drawing 4 PG-E 40 SRA PG-E-Series | Version 2.15...
  • Page 32 Spare parts Spare parts drawing 5: PG-E 40 SRA Fig. 34: Spare parts drawing 5 PG-E 40 SRA PG-E-Series | Version 2.15...
  • Page 33 Spare parts Spare parts drawing PG-E 60 SEA , PG-E 80 TEA H - Complete assembly Fig. 35: Spare parts drawing PG-E 60 SEA, PG-E 80 TEA H - complete assembly PG-E-Series | Version 2.15...
  • Page 34 Spare parts Spare parts drawing 1: PG-E 60 SEA , PG-E 80 TEA H Spare parts drawing 2: PG-E 60 SEA , PG-E 80 TEA H Fig. 36: Spare parts drawing 1 und Spare parts drawing 2 PG-E 60 SEA, PG-E 80 TEA H PG-E-Series | Version 2.15...
  • Page 35 Spare parts Spare parts drawing 3: PG-E 60 SEA , PG-E 80 TEA H Fig. 37: Spare parts drawing 3 PG-E 60 SEA, PG-E 80 TEA H PG-E-Series | Version 2.15...
  • Page 36 Spare parts Spare parts drawing 4: PG-E 60 SEA , PG-E 80 TEA H Fig. 38: Spare parts drawing 4 PG-E 60 SEA, PG-E 80 TEA H PG-E-Series | Version 2.15...
  • Page 37 Spare parts Spare parts drawing 5: PG-E 60 SEA , PG-E 80 TEA H Fig. 39: Spare parts drawing 5 PG-E 60 SEA, PG-E 80 TEA H PG-E-Series | Version 2.15...
  • Page 38 Spare parts Spare parts drawing 1: PG-E 100 TEA H - Complete assembly Fig. 40: Spare parts drawing 1 PG-E 100 TEA H - Complete assembly PG-E-Series | Version 2.15...
  • Page 39 Spare parts Spare parts drawing 2: PG-E 100 TEA H Fig. 41: Spare parts drawing 2 PG-E 100 TEA H PG-E-Series | Version 2.15...
  • Page 40 Spare parts Spare parts drawing 3: PG-E 100 TEA H Fig. 42: Spare parts drawing 3 PG-E 100 TEA H PG-E-Series | Version 2.15...
  • Page 41 Spare parts Spare parts drawing 4: PG-E 100 TEA H Fig. 43: Spare parts drawing 4 PG-E 100 TEA H PG-E-Series | Version 2.15...
  • Page 42 Spare parts Spare parts drawing 5: PG-E 100 TEA H Fig. 44: Spare parts drawing 5 PG-E 100 TEA H PG-E-Series | Version 2.15...
  • Page 43 Spare parts 12.2.1 Spare parts drawings PG-E 90 SEA Spare parts drawing 1: PG-E 90 SEA Fig. 45: Spare parts drawing 1 PG-E 90 SEA PG-E-Series | Version 2.15...
  • Page 44 Spare parts Spare parts drawing 2: PG-E 90 SEA Fig. 46: Spare parts drawing 2 PG-E 90 SEA PG-E-Series | Version 2.15...
  • Page 45 Spare parts Spare parts drawing 3: PG-E 90 SEA Fig. 47: Spare parts drawing 3 PG-E 90 SEA PG-E-Series | Version 2.15...
  • Page 46 Spare parts Spare parts drawing 4: PG-E 90 SEA Fig. 48: Spare parts drawing 4 PG-E 90 SEA Spare parts drawing 5: PG-E 90 SEA Fig. 49: Spare parts drawing 5 PG-E 90 SEA PG-E-Series | Version 2.15...
  • Page 47 Spare parts Spare parts drawing 6: PG-E 90 SEA Fig. 50: Spare parts drawing 6 PG-E 90 SEA PG-E-Series | Version 2.15...

  • Page 48: Electrical Circuit Diagrams

    Electrical Circuit Diagrams 13 Electrical Circuit Diagrams Fig. 51: Electrical circuit diagrams PG-E 30 SRA (above) and PG-E 40 SRA (below) PG-E-Series | Version 2.15...
  • Page 49 Electrical Circuit Diagrams Fig. 52: Electrical circuit diagrams PG-E 60 SEA (above) and PG-E 80 TEA H (below) PG-E-Series | Version 2.15...
  • Page 50 Electrical Circuit Diagrams Abb. 53: Electrical circuit diagram PG-E 90 SEA PG-E-Series | Version 2.15...
  • Page 51 Electrical Circuit Diagrams Fig. 54: Electrical circuit diagram PG-E 100 TEA H PG-E-Series | Version 2.15...

  • Page 52: Ec Declaration Of Conformity

    According to machine directive 2006/42/EC Annex II 1.A Manufacturer/distributing company: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt herewith declares that the following product Product group: Unicraft® Werkstatttechnik Machine type: Generator Designation of the machine *: Item number: PG-E 30 SRA 6706030...
  • Page 53 Notes 15 Notes PG-E-Series | Version 2.15...
  • Page 54 www.unicraft.de...

This manual is also suitable for:

Pg-e 30 sraPg-e 40 sraPg-e 60 seaPg-e 90 seaPg-e 80 tea hPg-e 100 tea h

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