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Bauer Kompressoren B-SAFE 300 Operating Manual And Spare Parts List

Fail-safe filling ramp
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Operating manual and
Spare parts list
Fail-safe Filling Ramp

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Summary of Contents for Bauer Kompressoren B-SAFE 300

  • Page 1 Operating manual and Spare parts list Fail-safe Filling Ramp...
  • Page 3 Operating Manual w B-SAFE 300 INTRODUCTION This manual contains information and instructions for the service and maintenance of the following type of fail-safe filling ramps: B-SAFE 300 In order to avoid damage or premature wear and tear of the machine, strictly follow the prescribed operating instructions.

  • Page 4: Table Of Contents

    3.2. B-SAFE 300 WITH SOLENOID VALVE AND TWO PRESSURE RANGES ........
  • Page 5 Fig. 23 Pneumatic diagram, B-SAFE 300 with proportional valve and 2 pressure ranges......
  • Page 6 Operating Manual w B-SAFE 300 INDEX Activation, 19 Installation, 13 Alarms, 6 Annexe, 25 Automatic depressurisation, 2 Labels, 8 Lists, 29 Alarms, 29 Filling statuses, 29 Connections, 13 Messages on the bottom of the screen, 29 Save example, 29 Dimensions (in mm), 12...
  • Page 7 Operating Manual w B-SAFE 300 INDEX Safety, 15 Technical characteristics, 12 Save, 22 Traceability, 7 Filling the cylinders, 21 Scanner, 8 Login, 7 Secure filling station, 14 Settings, 8 Settings, 5 Transport, 23 Traceability option, 8 Solenoid valve, 2 Start-up, 19...
  • Page 8 Operating Manual w B-SAFE 300 Diagrams: Code Pneumatic diagram, B-SAFE with solenoid valve, flexible hoses and two pressure ranges ISP 0175-A Pneumatic diagram, B-SAFE with solenoid valve for integrating a filling panel ISP 0176-A Pneumatic diagram, B-SAFE with proportional valve, flexible hoses and two pressure ranges...

  • Page 9: Description

    Operating Manual w B-SAFE 300 DESCRIPTION The B-SAFE 300 fail-safe fill ramp can be used, with any type of Electronic control for filling breathing air compressor, for the purpose of safe and controlled filling of breathing air cylinders. 2.1. FILLING CHAMBER...

  • Page 10: Filling Accessories

    STOP” disappears from the screen. The filling of cylinders can start simultaneously. again. The B-SAFE 300 ramp allows simultaneous filling of a maximum of: 2.6. ELECTRONIC CONTROL FOR FILLING 6 diving cylinders, or The electronic control system has a 6-inch touch screen (Fig.

  • Page 11: Fig. 3 Navigation Keys

    Navigation keys The main page (Fig. 4) comprising the basic information related to the status of B-SAFE 300 ramp is displayed during every start-up. This information includes the supply pressure (input pressure), filling pressure(s) and filling speed (only for proportional valves) as well as the doors status.

  • Page 12: Fig. 8 Maintenance Page

    Operating Manual w B-SAFE 300 MACHINE REFERENCES page This page (Fig. 7) contains the information for quality control of the B­SAFE 300 and its main components. Press the “Counters and Maintenance” arrow to open the “Maintenance” page (Fig. 8). See below.

  • Page 13: Fig. 10 Alphanumeric Keyboard

    Operating Manual w B-SAFE 300 PASSWORD AND ACCESS LEVELS: Level 1 “Operator”: default level,to carry out the filling process. PWD (password) = “0” Level 2 “Programmer”: to regulate the final pressure and filling speed. PWD (password) = “1000”. Level 4 “Administrator”: to regulate the screen settings. PWD (password) = “0100”.

  • Page 14: Fig. 12 Active Alarm List Page

    Operating Manual w B-SAFE 300 ACTIVE ALARM LIST page T T T This page (Fig. 12) allows the operator to view the active alarms of the B-SAFE 300. T T T In case an alarm is active, the filling stops automatically and two...

  • Page 15: Fig. 14 Main Page - Traceability

    B-SAFE 300 displays the characteristics of the cylinders, thus allowing a quick check of the filling data. In addition, after filling the cylinders, the B-SAFE 300 saves the filling parameters of each cylinder. This data can then be saved on a USB key and exported to an operating file.

  • Page 16: Fig. 17 Settings Page - Traceability

    Operating Manual w B-SAFE 300 SETTINGS page – traceability With the traceability option, this page (Fig. 17) allows the operator to change the station name as well as the pressure settings, filling speed, date, time, brightness, contrast and realignment of the touch detection (also see SETTINGS, page 5).

  • Page 17: Fig. 21 Active Alarm List Page

    See the “LOGIN CHANGE” page 7. T T T T The USB port for inserting the key is located on the top-right inside the B-SAFE 300. Fig. 21 ACTIVE ALARM LIST page Pressing the “View of last filling saved” arrow key displays the LAST T T T T FILLING page (Fig.

  • Page 18: Operating Principle

    In addition, the proportional valve opens and automatically isolates the internal pneumatic circuit The operating principle of the B-SAFE 300 ramp is described below while starting and stopping the filling process. with the help of two examples:...

  • Page 19: B-Safe 300 With Solenoid Valve And Two Pressure Ranges

    STORAGE COMPRESSOR B-SAFE 300 Fig. 24 Pneumatic diagram, B-SAFE 300 with solenoid valve and two pressure ranges. HP compressor Filling valves, primary pressure Solenoid valve, depressurisation Safety valve, secondary pressure Regulator Safety valve, primary pressure...

  • Page 20: Technical Characteristics

    Operating Manual w B-SAFE 300 TECHNICAL CHARACTERISTICS Fluid ............... .

  • Page 21: Installation

    Leave an open space of at least 5 cm between the rear side of the machine and the wall. Refer to Fig. 26 and the installation The B-SAFE 300 ramp is not designed for an plan provided in the annexe.

  • Page 22: Secure Filling Station, Model

    1. HP compressor for supplying compressed air 2. B-KOOL refrigeration dryer to increase the service life of the filter cartridges 3. B-SAFE 300 Fail-safe loading ramp for safe filling of cylinders 4. Switching controller for the appropriate selection of the source of compressed air 5.

  • Page 23: Safety Measures

    Operating Manual w B-SAFE 300 Complete the operating manual relating to the responsibilities SAFETY MEASURES and features of the company like work organisation, its functioning, etc. 6.1. WARNING NOTICES AND SIGNS It is imperative for the operators working with or on the machine...

  • Page 24: Safety Regulations (Valid In France)

    Operating Manual w B-SAFE 300 Ensure, at least on a daily basis, that there is no evidence of wear 6.3.5. Specific hazards and tear or malfunctioning. In case of any changes affecting Use only original fuses having the specified current flow. In case the safety or functioning of the equipment, stop the machine of inadequate power supply, stop the equipment immediately.
  • Page 25 Operating Manual w B-SAFE 300 the Order of 15 March 2000 relating to the use of Pressure 6.4.3. French regulations Equipment There are many French regulations. The main regulation in force the Order of 13 December 1999 relating to safety valves today is the Order of 15 March 2000 that defines the operating the Labour code.
  • Page 26 Operating Manual w B-SAFE 300 The operation results must be included in the moni­ toring log of the equipment. The EC containers of category IV (storage tanks) are subject to a commissioning declaration. This decla­ ration is to be addressed to the prefecture under the responsibility of the owner (this is also applicable if a storage unit is integrated in your compressor).

  • Page 27: Activation/Operation

    200 bar and 300 bar can be distinguished from one another based on their design. It is thus not possible to We recommend that the installation of the B-SAFE 300 ramp be connect damaged cylinders. Do not use adapters! carried out by a BAUER Kompressoren technician.

  • Page 28: Fig. 29 Connecting The Compressed Air Cylinders

    Operating Manual w B-SAFE 300 7.2.3. Connecting the compressed air cylinders – Connect the cylinders to the cylinder fitting, see 1, Fig. 29. Tighten the fitting properly. Ensure that the flexible hoses are not bent or damaged. Never connect unsuitable cylinders to 300 bar pressure fittings (refer to the sign on the cylin­...

  • Page 29: Using The Traceability Option

    Station name – location The name of the station must be entered on the SETTINGS screen when the B-SAFE 300 is used for the first time with the traceability option, before scanning the cylinders (refer to details on page 8).
  • Page 30 Operating Manual w B-SAFE 300 7.3.6. Saving the fillings All the fillings are saved in a memory file of the system. Every line of the backup file corresponds to a scanned cylinder and contains the following information: – Cylinder code –...

  • Page 31: Maintenance

    TRANSPORT It is our recommendation that you record all the maintenance work The B-SAFE 300 ramp can be transported using a forklift truck. and its date in a maintenance log. You can thus avoid expensive The distance between the forks must be greater than or equal to repair-work resulting from neglected maintenance works.
  • Page 32 Operating Manual w B-SAFE 300...

  • Page 33: Annexe

    Unlock the doors: press the red stop button “0” (4). Open the doors within 5 seconds after carrying out the previous operation. Place the cylinders in the B-SAFE 300 and connect them. Close the doors. Start the filling: press the green start button “I” (5).

  • Page 34: Programme Structure

    Operating Manual w B-SAFE 300 11.2. PROGRAMME STRUCTURE Display Information Operation Display Information Operation B-SAFE 300 main page - Input pressure - View the data - Output pressure - Output pressure 2 (option) - Filling speed (option) - P1 max...

  • Page 35: Programme Structure - Traceability

    Operating Manual w B-SAFE 300 11.3. PROGRAMME STRUCTURE – TRACEABILITY Display Information Operation Display Information Operation B-SAFE 300 main page - Input pressure - View the data - Output pressure - Output pressure 2 (option) - Filling speed (option) - P1 max...
  • Page 36 Operating Manual w B-SAFE 300 Display Information Operation Display Information Operation Active alarm list page History page - Active alarms - Acknowledge the - Alarm history alarms - Open the “History” page - ON/OFF: switch- on/switch-off the screen - Logout: exit from...

  • Page 37: Lists

    Operating Manual w B-SAFE 300 11.4. LISTS 11.4.1. List of messages displayed on the bottom of the screen_ line 1 Filling unit stopped Filling... Filling complete. Open the doors Cycle interrupted by the user Cycle interrupted due to: comp. error...
  • Page 38 Operating Manual w B-SAFE 300...

  • Page 39: Pneumatic Diagrams

    Operating Manual w B-SAFE 300 11.5. PNEUMATIC DIAGRAMS...
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  • Page 43: Wiring Diagram

    Operating Manual w B-SAFE 300 11.6. WIRING DIAGRAM...
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