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DG 2005DP.6-01 up to -05
DG 2040DP.6-01 up to -05
All rights reserved. This publication may not be reproduced by any means whatsoever or passed on to any third parties.
8155
HEINZMANN
Digital Electronic Speed Governors
Digital Basic System
PANDAROS - IV
Copyright 2017 by Heinzmann GmbH & Co. KG.
Heinzmann GmbH & Co. KG
Motor- & Turbinenmanagement
Am Haselbach 1
D-79677 Schönau
Telefon
+49 (0)7673
Telefax
+49 (0)7673
E-Mail
info@heinzmann.com
www.heinzmann.com
USt-IdNr.: DE145551926
Manual DG 01 003-e / 12-17
8208-0
8208-188
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Table of Contents
Related Manuals for Heinzmann Pandaros-IV
Summary of Contents for Heinzmann Pandaros-IV
- Page 1 PANDAROS - IV DG 2005DP.6-01 up to -05 DG 2040DP.6-01 up to -05 Copyright 2017 by Heinzmann GmbH & Co. KG. All rights reserved. This publication may not be reproduced by any means whatsoever or passed on to any third parties. 8155...
- Page 3 All instructions pertaining to the system and safety must be followed in full. Non-observance of the instructions may lead to injury to persons and/or material damage. HEINZMANN shall not be held liable for any damage caused through non-observance of instructions. Independent tests and inspections are of particular importance for all applications in which a malfunction could result in injury to persons or material damage.
- Page 4 HEINZMANN expressly rejects any implied guarantee pertaining to any marketability or suitability for a special purpose, including in the event that HEINZMANN was notified of such a special purpose or the manual contains a reference to such a special purpose.
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Page 5: Table Of Contents
Contents Contents Page 1 Safety instructions and related symbols ................1 1.1 Basic safety measures for normal operation ..............2 1.2 Basic safety measures for servicing and maintenance............. 2 1.3 Before putting an installation into service after maintenance and repair works .... 2 2 General ........................... - Page 6 Contents 7 Setpoint adjusters ........................ 20 7.1 Setpoint potentiometer SW 01-1-b (1 turn) (EDV- No.: 600-00-041-01) ..... 20 7.2 Setpoint potentiometer SW 02-10-b (10 turn) (EDV- No.: 600-00-042-01) ....20 7.3 Setpoint value adjustment by current signal ..............21 7.4 Digital presetting of setpoint values ................21 7.5 Setpoint value adjustment by pedal ................
- Page 7 Contents 12 Starting the engine - brief instruction ................43 13 Ordering details ......................... 44 14 Download of manuals ......................45 Digital Governor Basic System PANDAROS IV...
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Page 9: Safety Instructions And Related Symbols
1 Safety instructions and related symbols 1 Safety instructions and related symbols This publication offers wherever necessary practical safety instructions to indicate inevitable residual risks when operating the engine. These residual risks imply dangers to - Personnel - Product and machine - The environment The primary aim of the safety instructions is to prevent personal injury! The signal words used in this publication are specifically designed to direct your attention to possi-... -
Page 10: Basic Safety Measures For Normal Operation
1 Safety instructions and related symbols 1.1 Basic safety measures for normal operation The installation may be operated only by authorized persons who have been duly trained and who are fully acquainted with the operating instructions so that they are ca- pable of working in accordance with them. -
Page 11: General
2 General 2 General The HEINZMANN Digital Governors of the PANDAROS series have been designed as speed governors for diesel and gas engines with low and medium power. In addition to their primary purpose of controlling speed, these governors are capable of performing some other tasks and functions. -
Page 12: Functions
3 Functions 3 Functions The HEINZMANN digital controllers from the PANDAROS series are speed governors in which, depending on the variant in question, further variant-specific functions are available in addition to the speed control and the general functions. 3.1 General functions... - Page 13 All failures can be read out with an external hand programmer or with a communication program on a PC or laptop with communication cable. m) Communication An ISO 9141 interface is provided to enable communication with a Heinzmann com- munication tool. Digital Governor Basic System PANDAROS IV...
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Page 14: Variation Specific Additional Functions
This naturally also includes signals from ComAp, Deapsea, Deif, Kuhse, Stucke, etc. as well as analogue additional devices from Heinzmann. c) Communication with Heinzmann generator management DGM-02 If the corresponding parameter settings have been made, the digital generator man- agement from Heinzmann (THESEUS DGM-02) can be connected via CAN bus. -
Page 15: Variation Dc 6-05 (Extended General, Especially Vehicle)
3 Functions g) Manual/automatic mode It is possible to switch between manual and automatic mode. h) Generator switch In order to make quicker adjustments when opening the power generator switch, it is possible to activate a special function that queries the status of the power generator switch. -
Page 16: Variation Dc 6-00 (Ful Flexibility)
3 Functions 3.2.5 Variation DC 6-00 (ful flexibility) This variant is not pre-configured and contains all the previously described functions of the different variants. The only option that is not provided is that of communication with the digital generator management THESEUS via CAN bus. This variant continues to feature the following additional functions: a) Second speed sensor A digital input can be reconfigured in order to support the use of a second speed sen-... -
Page 17: Variation Dc 6-06 (Positioner)
3 Functions i) PWM inputs The multifunctional ports (terminals 1 and 2) and digital input 3 can also be config- ured as PWM inputs. In this way, every available analogue measured value or calcu- lated setpoint can be output. j) PE module adjustment Via CAN bus, it is possible to communicate with an additional PE module of type DC 6. -
Page 18: Further Information
4 Further information 4 Further information This publication describes in detail the technical data and connections of the control electron- ics, of the sensors, of the setpoint adjusters and of the actuators. The functions of the different adjustment parameters and characteristics are described in detail in the manual Basic Information Control device for conventional injection Manual DG 07 001-e The mode of operation of the communication program DcDesk 2000 is described in detail in... -
Page 19: Block Diagram
WINDOW FUNCTION ESCAPE 5 Block diagram ENTER 5 Block diagram LCD-Display Integrated Hand Programmer Speed Sensor Switch Inputs Pressure Sensors Temperature Sensor Analogue Setpoint Adjuster Analogue Actuator Position Synchronizer Sensing Analogue Load Measuring Unit Actuator Drive Failure Lamp EEP- Interface RS 232 ISO9141 24 V - Power Supply Watch-... -
Page 20: Sensors
6 Sensors 6 Sensors 6.1 Overview Coolant Sensor Speed Oil Pressure Boost Pressure Temperature HZM - Designation IA .. TS 01-28-PT1000 DSO 01-6 DSL/G 0..-2 DSO 01-10 DSL/G 0..-5 DSL/G 0..-10 Connection SV 6-IA-2K SV 6-IA-2K DIN 43650 A DIN 43650 A 2 pole 2 pole 2 line system... -
Page 21: Magnetic Pick-Up Ia
The installation of the pick-up has to be arranged in such a way as to obtain a frequency as high as possible. Normally, the HEINZMANN governors of the series Pandaros are designed for a maximum frequency of 9000 Hz. Frequency (by Hz) is calculated ac-... -
Page 22: Tooth Profile
6 Sensors 6.2.3 Tooth profile Any tooth profile is admissible. The top width of the tooth should be 2.5 mm minimum, the gap and the depth of the gap at least 4 mm. For index plates the same dimensions are valid. -
Page 23: Dimensions
6 Sensors 6.2.5 Dimensions Fig. 3: Dimensions of pick-up Measures Remarks (mm) Type 01-38 M 16 x 1,5 02-76 M 16 x 1,5 appropriate 03-102 M 16 x 1,5 plug 11-38 5/8"-18UNF-2A SV 6-IA-2K 12-76 5/8"-18UNF-2A (010-02-170-00) 13-102 5/8"-18UNF-2A Ordering specification, e.g. IA 02-76 Digital Governor Basic System PANDAROS IV... -
Page 24: Coolant Temperature Sensor Ts 01-28-Pt1000 (Edv- No.: 600-00-053-00)
6 Sensors 6.3 Coolant temperature sensor TS 01-28-PT1000 (EDV- No.: 600-00-053-00) -50°C … +150°C Measuring range 1.5°C Precision 1000 Ohm 0.5 % Resistance at 25 °C (R25) Maximum operating voltage Maximum operating current 3 mA Recommended operating current approx. 1 mA Time constant in fluids approx. -
Page 25: Pressure Sensors
6 Sensors 6.4 Pressure sensors 6.4.1 Oil pressure sensor 0 … 6 bar or 0 … 10 bar Measuring range Over pressure 15 bar resp. 20 bar 10 … 34 V DC Supply voltage 4 … 20 mA Output signal -25°C …... -
Page 26: Boost Pressure Sensors
6 Sensors 6.4.2 Boost pressure sensors The boost pressure sensors are also available in an additional housing with terminal strip. 0 … 2 bar, 0 … 5 bar or 0 … 10 bar Measuring range Over pressure 4 bar resp. 10 bar resp. 16 bar 12 …... -
Page 27: Boost Pressure Sensor With Housing And Terminal Strip
6 Sensors 6.4.2.2 Boost pressure sensor with housing and terminal strip 29,5 SW 24 HEINZMANN GmbH + Co. Am Haselbach 1 D-79677 SchÎnau/Schw. Germany Phone: (07673) 8208-0 Telefax: (07673) 8208-88 27,5 Fig. 7: Boost pressure sensor with housing Maximum Operating Pressure Sensor EDV- No. -
Page 28: Setpoint Adjusters
With regard to the variety of applications, various setpoint adjusters are available for the HEINZMANN digital speed governors of series PANDAROS. The customer specifies the setpoint selection type by means of parameter settings. As a result, it is not necessary for HEINZMANN to adapt the hardware prior to delivering the controller. -
Page 29: Setpoint Value Adjustment By Current Signal
7 Setpoint adjusters On request, the potentiometers, as specified under 6.1. and 6.2. can be supplied with analogue adjustment knob with lock in place of the standard rotating knob. In this case, ordering specification is SW..-..-m. Likewise, a clamping fixture can be installed instead of the knob. The ordering specification will then be SW ..-..-k. -
Page 30: Control Unit Dc 6-00
8 Control unit DC 6-00 ... 05 8 Control unit DC 6-00 ... 05 8.1 Specification 8.1.1 General Supply voltage 12 V DC or 24 V DC Min. voltage 9 V DC or 18 V DC Max. voltage 33 V DC Max. -
Page 31: Inputs And Outputs
= 8 V ±x %, I < 20 mA digital only with HEINZMANN-StG and Bosch EDC Drive output I < 7 A, I < 11 A for T < 60 s, PWM variable from 2.4 kbit/s …. 57.6 kbit/s Serial interface ISO 9141, standard 9.6 kbit/s... -
Page 32: Dimensions
8 Control unit DC 6-00 ... 05 8.2 Dimensions Fig. 10: Housing of control unit DC 6-01 ... 05 Digital Governor Basic System PANDAROS IV... -
Page 33: Mounting
8 Control unit DC 6-00 ... 05 8.3 Mounting When selecting the location, care should be taken for easy access in order to facilitate read- out of the failure indication and replacement of the device under field conditions. Any mounting position is admissible. When fitting the device directly on the engine, it should be mounted using vibration absorbers. -
Page 34: Actuators
9 Actuators 9 Actuators 9.1 Design and mode of operation Rückführsystem Stopphebel Einspritzpumpe (kein Lieferumfang) Anbindung Adapterplatte Arbeitsspule Regelstangenhub (einstellbar von 14 bis 21 mm) Fig. 11: Sectional drawing of actuator A multipole-magnetised permanent magnet is mounted on the internal actuator shaft. Op- posite the permanent magnet a coil shell with the working coils is fixed. -
Page 35: Installation
9 Actuators If the actuator strikes against a stop, as may occur, e.g., under parallel mains operation or may be caused by engine overload or cylinder failure, the current limitation will take ef- fect. This reduces the current via an e-function such that no damage can occur on the ac- tuator. -
Page 36: Specification
9 Actuators 9.3 Specification StG 2005DP StG 2040DP Maximum control rod travel 21 mm Spring power of back spring in stop approx. 9 N approx. 30 N position Spring power of back spring in full approx. 14 N 50 N position Maximum positioning force approx. -
Page 37: Dimensions
9 Actuators 9.4 Dimensions 27,5 Fig. 12: Actuator StG 2005DP 131,5 Fig. 13: Actuator StG 2040DP Digital Governor Basic System PANDAROS IV... -
Page 39: Electrical Connection
10 Electrical connection 10 Electrical connection The electrical connection possibilities are depending on the variation of the control unit. As the pin connections for the DG 6-00 variant support highly flexible configuration, a termi- nal connection diagram for this purpose would be too unclear. In the case of this variant, the potential connection options and functions of the inputs and outputs are therefore identified using a table. -
Page 40: Optional Assignment Of Inputs And Outputs, Variation Dg 6-00
10 Electrical connection Terminal Function Digital input 4 (switch to +24 V) Error output (low side switched) Digital input 5 (switch to +24 V), or PWM input 3, or speed sensor 2 (Halls ensor) Speed sensor GND Speed sensor signal Actuator feedback GND, pin E at actuator plug Actuator feedback signal 1.6 ... -
Page 41: Analogue And Pwm Inputs
10 Electrical connection FunctSpeedDec FunctSetpoint2Or1 FunctErrorReset FunctFreezeSetp1 FunctFreezeSetp2 FunctIMOrAllSpeedGov FunctForcedStart FunctSyncEnable FunctLoadEnable FunctAutoOrManual FunctAutoAdjust FunctGenBreaker 10.2.2 Analogue and PWM Inputs The following parameters are available for assignment of analogue or PWM inputs: AssignIn_Setp1Ext AssignIn_Setp2Ext AssignIn_LoadCtrlInp AssignIn_SyncInput AssignIn_BoostPress AssignIn_OilPress AssignIn_CoolantTemp AssignIn_ChAirTemp AssignIn_OilTemp AssignIn_FuelTemp AssignIn_ExhaustTemp... -
Page 42: Connection For Variation Dg 6-01 (Standard Generator)
10 Electrical connection 10.3 Connection for variation DG 6-01 (standard generator) Fig. 14: Connection diagram for variation DG 6-01 Digital Governor Basic System PANDAROS IV... -
Page 43: Connection For Variation Dg 6-02 (Standard General)
10 Electrical connection 10.4 Connection for variation DG 6-02 (standard general) Fig. 15: Connection diagram for variation DG 6-02 Digital Governor Basic System PANDAROS IV... -
Page 44: Connection For Variation Dg 6-03 (Extended Generator)
10 Electrical connection 10.5 Connection for variation DG 6-03 (extended generator) As a result of the numerous options for assigning analogue and digital inputs, the following terminal connection diagram only indicates the types of the potential inputs. The functions that can be assigned to these inputs are listed below. Fig. -
Page 45: Digital Inputs
10 Electrical connection 10.5.1 Digital Inputs The following parameters are available for assignment of digital inputs: FunctEngineStop FunctIdleSpeed FunctDroop2Or1 FunctSpeedRange2Or1 FunctSpeedFix1 FunctSpeedInc FunctSpeedDec FunctErrorReset FunctSyncEnable FunctLoadEnable FunctAutoOrManual FunctAutoAdjust FunctGenBreaker 10.5.2 Analogue and PWM Inputs The following parameters are available for assignment of analogue or PWM inputs: AssignIn_SetpExt AssignIn_LoadCtrlInp AssignIn_SyncInput... -
Page 46: Connection For Variation Dg 6-05 (Extended General)
10 Electrical connection 10.6 Connection for variation DG 6-05 (extended general) StG 6 .. 10 - 01 Fig. 17: Connection diagram for variation DG 6-05 Digital Governor Basic System PANDAROS IV... -
Page 47: Harness
10 Electrical connection 10.7 Harness It is not possible to use all offered signals at the same time, because some inputs have to be assigned differently depending on the variation. Control unit DC 6-01…05 Control Unit DC 6-01..05 Battery Sensors Actuator Switch Inputs 40 50 60... - Page 48 10 Electrical connection The allowed length and necessary cross-sections of the cables to connect are as follows: Power supply max. 15 m 2 x 2,50 mm² L 2.1 Actuator feedback 3 x 0,75 mm² shielded L 2.2 Actuator drive up to 10 m 2 x 2,50 mm²...
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Page 49: Parametrization Options
11 Parametrization options 11 Parametrization options The software of the HEINZMANN digital controllers is designed in such a way that the pa- rameter settings can be implemented both at the premises of the engine manufacturer and, with the help of corresponding resources (communication tools), also at the premises of the end customer. -
Page 50: Parametrization With User Mask
11.4 Parametrization with user mask Principally, parametrization may be performed with the help of user masks that have been provided by HEINZMANN or may conveniently be created by the user himself. Within a user mask, only those parameters are accessible which are actually needed. - Page 51 12 Starting the engine - brief instruction 12 Starting the engine - brief instruction 13.1 Adjust clearance of magnetic pulse pick-up. 13.2 Check program with respect to relevant parameters: number of teeth, speed, etc. 13.3 Calibrate sensors and setpoint adjusters, if necessary. 13.4 Make autoadjustment of actuator.Autoabgleich.
- Page 52 The cabling to the actuator and to the speed pickup must be performed by HEINZMANN in all cases, as it is necessary in this context to use HEINZMANN plugs: the cables are soldered onto the contacts of these plugs.
- Page 53 e-mail or address where you want the manuals to be sent to (if different from above) item code (as on front page, bottom right) and title of the desired manual or alternatively the technical data of your HEINZMANN equipment. We would be pleased to receive your comments about the contents and presentation of our publications.
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