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All rights reserved. This publication may not be reproduced by any means whatsoever or passed on to any third parties.
8155
HEINZMANN
Digital Electronic Speed Governors
Digital Basic System
PANDAROS - II
DG 2010.6-01 up to -05
DG 2040.6-01 up to -05
DG 2080.6-01 up to -05
Copyright 2017 by Heinzmann GmbH & Co. KG.
Heinzmann GmbH & Co. KG
Motor- & Turbinenmanagement
Am Haselbach 1
D-79677 Schönau
Telefon
+49 (0)7673
Telefax
+49 (0)7673
E-Mail
info@heinzmann.com
www.heinzmann.com
USt-IdNr.: DE145551926
Manual DG 01 002-e / 12-17
8208-0
8208-188
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Table of Contents
Related Manuals for Heinzmann PANDAROS II
Summary of Contents for Heinzmann PANDAROS II
- Page 1 DG 2010.6-01 up to -05 DG 2040.6-01 up to -05 DG 2080.6-01 up to -05 Copyright 2017 by Heinzmann GmbH & Co. KG. All rights reserved. This publication may not be reproduced by any means whatsoever or passed on to any third parties. 8155...
- Page 3 All instructions pertaining to the system and safety must be followed in full. Non-observance of the instructions may lead to injury to persons and/or material damage. HEINZMANN shall not be held liable for any damage caused through non-observance of instructions. Independent tests and inspections are of particular importance for all applications in which a malfunction could result in injury to persons or material damage.
- Page 4 HEINZMANN expressly rejects any implied guarantee pertaining to any marketability or suitability for a special purpose, including in the event that HEINZMANN was notified of such a special purpose or the manual contains a reference to such a special purpose.
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Page 5: Table Of Contents
6.4 Pressure sensors 6.4.1 Oil pressure sensor ....................17 6.4.2 Boost pressure sensors ................... 18 6.4.2.1 Boost pressure sensor with plug ..............18 6.4.2.2 Boost pressure sensor with housing and terminal strip ........19 Digital Governor Basic System PANDAROS II... - Page 6 11.4 Connection for variation DG 6-02 (standard general) 11.5 Connection for variation DG 6-03 (extended generator) 11.5.1 Digital Inputs ....................... 41 11.5.2 Analogue and PWM Inputs .................. 41 11.6 Connection for variation DG 6-05 (extended general) 11.7 Harness Digital Governor Basic System PANDAROS II...
- Page 7 12.4 Parametrization with user mask 12.5 Transferring data sets 12.6 Assembly line end programming 13 Starting the engine - brief instruction ................47 14 Ordering details ......................... 48 15 Download of manuals ......................49 Digital Governor Basic System PANDAROS II...
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Page 9: Safety Instructions And Related Symbols
In this publication the Table of Contents is preceded by diverse instructions that among other things serve to ensure safety of operation. It is absolutely imperative that these hints be read and understood before commissioning or servicing the installation. Digital Governor Basic System PANDAROS II... -
Page 10: Basic Safety Measures For Normal Operation
Check on all slackened screw connections to have been tightened again! Make sure the control linkage has been reattached and all cables have been reconnected. Make sure all safety devices of the installation are in perfect order and are working properly! Digital Governor Basic System PANDAROS II... -
Page 11: General
2 General 2 General The HEINZMANN Digital Governors of the PANDAROS series have been designed as speed governors for diesel and gas engines with low and medium power. In addition to their primary purpose of controlling speed, these governors are capable of performing some other tasks and functions. -
Page 12: Functions
3 Functions 3 Functions The HEINZMANN digital controllers from the PANDAROS series are speed governors in which, depending on the variant in question, further variant-specific functions are available in addition to the speed control and the general functions. 3.1 General functions... - Page 13 All failures can be read out with an external hand programmer or with a communication program on a PC or laptop with communication cable. m) Communication An ISO 9141 interface is provided to enable communication with a Heinzmann com- munication tool. Digital Governor Basic System PANDAROS II...
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Page 14: Variation Specific Additional Functions
This naturally also includes signals from ComAp, Deapsea, Deif, Kuhse, Stucke, etc. as well as analogue additional devices from Heinzmann. c) Communication with Heinzmann generator management DGM-02 If the corresponding parameter settings have been made, the digital generator man- agement from Heinzmann (THESEUS DGM-02) can be connected via CAN bus. -
Page 15: Variation Dc 6-05 (Extended General, Especially Vehicle)
If oil pressure is low, an alarm is issued; if oil pressure continues to drop, the engine is shut down. d) Idle-/Maximum speed governor The governor may also be adjusted as an idle/max speed governor. Digital Governor Basic System PANDAROS II... -
Page 16: Variation Dc 6-00 (Ful Flexibility)
In this way, every available analogue measured value or calculated setpoint can be output. h) Digital outputs The multifunctional ports (terminals 1 and 2) can also be configured as digital out- puts. This makes it possible for every digital measured value to be output. Digital Governor Basic System PANDAROS II... -
Page 17: Variation Dc 6-06 (Positioner)
This variant does not feature an integrated speed governor. In this context, the corre- sponding actuator is controlled via an actuator setpoint position signal received from an external source. This variant is described in a dedicated publication. Digital Governor Basic System PANDAROS II... -
Page 18: Further Information
Basic Information Control device for conventional injection Manual DG 07 001-e The mode of operation of the communication program DcDesk 2000 is described in detail in the manual Operation Instructions of Communication Program DcDesk 2000, Manual-No. DG 00 003-e Digital Governor Basic System PANDAROS II... -
Page 19: Block Diagram
24 V - Power Supply Watch- Watch- Watch- dog 1 dog 2 dog 3 DC 6 Board Fig. 1: Block diagram According to the different types, there are not all functions and inputs available! Digital Governor Basic System PANDAROS II... -
Page 20: Sensors
-40 ... +100°C ture Range In order to ensure maximum flexibility with regard to the sensors, the minimum/ maximum current values and the measuring ranges of the pressure and temperature sensors have been provided programmable. Digital Governor Basic System PANDAROS II... -
Page 21: Magnetic Pick-Up Ia
The installation of the pick-up has to be arranged in such a way as to obtain a frequency as high as possible. Normally, the HEINZMANN governors of the series Pandaros are designed for a maximum frequency of 9000 Hz. Frequency (by Hz) is calculated ac-... -
Page 22: Tooth Profile
The distance between the magnetic pulse pick-up and the tooth top should range from 0.5 and 0.8 mm. (It is possible to screw in the magnetic pick-up till it touches the tooth and then unscrew it for about half a turn) Fig. 2: Clerance of pick-up Digital Governor Basic System PANDAROS II... -
Page 23: Dimensions
Remarks (mm) Type 01-38 M 16 x 1,5 02-76 M 16 x 1,5 appropriate 03-102 M 16 x 1,5 plug 11-38 5/8"-18UNF-2A SV 6-IA-2K 12-76 5/8"-18UNF-2A (010-02-170-00) 13-102 5/8"-18UNF-2A Ordering specification, e.g. IA 02-76 Digital Governor Basic System PANDAROS II... -
Page 24: Coolant Temperature Sensor Ts 01-28-Pt1000 (Edv- No.: 600-00-053-00)
50 Nm 15 % Tightening torque Appropriate connector SV 6-IA-2K (EDV- No.: 010-02-170-00) seal ring DIN 7603-14x18 (Cu) 17,5 56,5 pin configuration: A = + B = - Fig. 4: Temperature sensor TS 01-28-PT1000 Digital Governor Basic System PANDAROS II... -
Page 25: Pressure Sensors
< 50 g, 11 ms half-sine wave Tightening torque max. 25 Nm Connection DIN 43650-A, 2-line system SW 19 48,8 Fig. 5: Oil pressure sensor Pressure Sensor EDV- No. Max. Oper. Pressure (bar) DSO 01-6 600-00-058-00 DSO 01-10 600-00-058-01 Digital Governor Basic System PANDAROS II... -
Page 26: Boost Pressure Sensors
6.4.2.1 Boost pressure sensor with plug SW 24 Ø 19 Fig. 6: Boost pressure sensor with plug Maximum Operating Pressure Sensor EDV- No. Pressure (bar rel.) DSL 01-2 600-00-057-00 DSL 01-5 600-00-057-01 DSL 01-10 600-00-057-02 Digital Governor Basic System PANDAROS II... -
Page 27: Boost Pressure Sensor With Housing And Terminal Strip
D-79677 SchÎnau/Schw. Germany Phone: (07673) 8208-0 Telefax: (07673) 8208-88 27,5 Fig. 7: Boost pressure sensor with housing Maximum Operating Pressure Sensor EDV- No. Pressure (bar rel.) DSG 04-2 600-00-056-00 DSG 04-5 600-00-056-01 DSG 04-10 600-00-056-02 Digital Governor Basic System PANDAROS II... -
Page 28: Setpoint Adjusters
With regard to the variety of applications, various setpoint adjusters are available for the HEINZMANN digital speed governors of series PANDAROS. The customer specifies the setpoint selection type by means of parameter settings. As a result, it is not necessary for HEINZMANN to adapt the hardware prior to delivering the controller. -
Page 29: Setpoint Value Adjustment By Current Signal
E 83 005 - e. 7.6 Pneumatic setpoint adjuster If pneumatic setpoint adjustment is desired, the boost pressure sensors may be used to supply the signals. For detailed specifications of these sensors refer to chapter 6.4.2. Digital Governor Basic System PANDAROS II... -
Page 30: Control Unit Dc 6-00
Protection grade IP 00 Insulation resistance > 1 MOhm at 48 V DC Weight approx. 0.5 kg EMC directives 2004/108/EG 2004/104/EG according to EMC standards: ISO 11452-2 ISO 7637-2 / -3 DIN EN 61000-6 Digital Governor Basic System PANDAROS II... -
Page 31: Inputs And Outputs
HEINZMANN-StG and Bosch EDC Drive output I < 7 A, I < 11 A for T < 60 s, PWM variable from 2.4 kbit/s …. 57.6 kbit/s Serial interface ISO 9141, standard 9.6 kbit/s Digital Governor Basic System PANDAROS II... -
Page 32: Dimensions
8 Control unit DC 6-00 ... 05 8.2 Dimensions Fig. 10: Housing of control unit DC 6-01 ... 05 Digital Governor Basic System PANDAROS II... -
Page 33: Mounting
When selecting the location, care should be taken for easy access in order to facilitate read- out of the failure indication and replacement of the device under field conditions. Any mounting position is admissible. When fitting the device directly on the engine, it should be mounted using vibration absorbers. Digital Governor Basic System PANDAROS II... -
Page 34: Actuators
If the actuator strikes against a stop, as may occur, e.g., under parallel mains operation or may be caused by engine overload or cylinder failure, the current limitation will take ef- fect. This reduces the current via an e-function such that no damage can occur on the ac- tuator. Digital Governor Basic System PANDAROS II... -
Page 35: Variations
Generally any mounting position is possible; however, the actuators should not be mounted with the plug connection pointing straight upward. Digital Governor Basic System PANDAROS II... -
Page 36: Specification
Ambiente temperature in operation -40°C … +90°C Ambiente temp., special application Humidity up to 100 % Protection grade housing IP 65 connectors IP 00 / IP 65 Weight approx. 2.2 kg approx. 3.9 kg approx. 6.6 kg Digital Governor Basic System PANDAROS II... -
Page 37: Dimensions
Am Haselbach 1 D-79677 SchÎnau Germany Tel:(07673)8208-0 Fax:(07673)8208-88 12,5 view X with terminal strip view X with plug-in connector (shown without output shaft and pointer) (shown without output shaft and pointer) Fig. 12: Actuators StG 2010.xx Digital Governor Basic System PANDAROS II... - Page 38 Am Haselbach 1 D-79677 SchÎnau Germany Tel:(07673)8208-0 Fax:(07673)8208-88 view X with terminal strip view X with plug-in connector (shown without output shaft and pointer) (shown without output shaft and pointer) Fig. 13: Actuator StG 2040.xx Digital Governor Basic System PANDAROS II...
- Page 39 BasicSystem E D-79677 SchÎ nau Germany Range Voltage Telefon: (07673) 8208-0 Telefax: (07673) 8208-88 Patents pending Füllung Fuel Combustible view X with terminal strip view X with plug-in connector Fig. 14: Actuator StG 2080.xx Digital Governor Basic System PANDAROS II...
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Page 40: Regulating Linkage
DIN 648 should be used as connecting links. The linkage must operate easily and without clearance. In case of friction or backlash in the linkage connecting actuator and injection pump resp. throttle valve no optimal control is possible. Digital Governor Basic System PANDAROS II... -
Page 41: Linkage Adjustment For Diesel Engines
Fig. 16: Linkage for carburetor and gas engines If carburettor or injection pump are to the right of the actuator as opposed to their position on the drawings, then the direction of motion of the elastic link must also be reversed. Digital Governor Basic System PANDAROS II... -
Page 43: Electrical Connection
Temperature sensor signals GND for temperature sensor +5V reference supply voltage for setpoint potentiometer Digital input 3 (switch to +24 V), or Analogue input 3, 0 … 5 V or 0 … 22 mA, or Digital Governor Basic System PANDAROS II... -
Page 44: Optional Assignment Of Inputs And Outputs, Variation Dg
11.2 Optional assignment of inputs and outputs, variation DG 6-00 11.2.1 Digital Inputs The following parameters are available for assignment of digital inputs: FunctEngineStop FunctIdleSpeed FunctDroop2Or1 FunctForcedLimit FunctSpeedRange2Or1 FunctSpeedFix1 FunctSpeedFix2 FunctSpeedLimit2Or1 FunctNotch3 FunctNotch2 FunctNotch1 FunctNotch0 FunctSpeedInc Digital Governor Basic System PANDAROS II... -
Page 45: Analogue And Pwm Inputs
11.2.4 Analogue and PWM Outputs All parameters that feature an analogue value range can be assigned to analogue or PWM outputs, regardless of whether these are set parameters or measured value param- eters. Digital Governor Basic System PANDAROS II... -
Page 46: Connection For Variation Dg 6-01 (Standard Generator)
11 Electrical connection 11.3 Connection for variation DG 6-01 (standard generator) Fig. 17: Connection diagram for variation DG 6-01 Digital Governor Basic System PANDAROS II... -
Page 47: Connection For Variation Dg 6-02 (Standard General)
11 Electrical connection 11.4 Connection for variation DG 6-02 (standard general) Fig. 18: Connection diagram for variation DG 6-02 Digital Governor Basic System PANDAROS II... -
Page 48: Connection For Variation Dg 6-03 (Extended Generator)
As a result of the numerous options for assigning analogue and digital inputs, the following terminal connection diagram only indicates the types of the potential inputs. The functions that can be assigned to these inputs are listed below. Fig. 19: Connection diagram for variation DG 6-03 Digital Governor Basic System PANDAROS II... -
Page 49: Digital Inputs
FunctDroop2Or1 FunctSpeedRange2Or1 FunctSpeedFix1 FunctSpeedInc FunctSpeedDec FunctErrorReset FunctSyncEnable FunctLoadEnable FunctAutoOrManual FunctAutoAdjust FunctGenBreaker 11.5.2 Analogue and PWM Inputs The following parameters are available for assignment of analogue or PWM inputs: AssignIn_SetpExt AssignIn_LoadCtrlInp AssignIn_SyncInput AssignIn_BoostPress AssignIn_CoolantTemp AssignIn_MeasPower Digital Governor Basic System PANDAROS II... -
Page 50: Connection For Variation Dg 6-05 (Extended General)
11 Electrical connection 11.6 Connection for variation DG 6-05 (extended general) Fig. 20: Connection diagram for variation DG 6-05 Digital Governor Basic System PANDAROS II... -
Page 51: Harness
Fü l l u n g Fu e l Co m b u s ti b l e Actuator Switch Inputs 40 50 60 Setpoint Adjuster Error Messages Magnetic Pickup Communication Fig. 21: Cable designation Digital Governor Basic System PANDAROS II... - Page 52 (the switches have to be supplied with battery plus) Error message 1 x 0,75 mm² (the error lamp has to be supplied with battery plus, ground is switched) L 13 CAN communication with DGM 02 2 x 0,14 mm² shielded Digital Governor Basic System PANDAROS II...
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Page 53: Parametrization Options
12 Parametrization options 12 Parametrization options The software of the HEINZMANN digital controllers is designed in such a way that the pa- rameter settings can be implemented both at the premises of the engine manufacturer and, with the help of corresponding resources (communication tools), also at the premises of the end customer. -
Page 54: Parametrization With User Mask
12.4 Parametrization with user mask Principally, parametrization may be performed with the help of user masks that have been provided by HEINZMANN or may conveniently be created by the user himself. Within a user mask, only those parameters are accessible which are actually needed. -
Page 55: Starting The Engine - Brief Instruction
13.9 Gain-correction (P-correction) for gas engines resp. for variable speed governors with larger speed ranges; adjust map if necessary. 13.10 Checking the remaining program items, e.g., starting fuel injection, ramp time, etc. Digital Governor Basic System PANDAROS II... -
Page 56: Ordering Details
The cabling to the actuator and to the speed pickup must be performed by HEINZMANN in all cases, as it is necessary in this context to use HEINZMANN plugs: the cables are soldered onto the contacts of these plugs. -
Page 57: Download Of Manuals
e-mail or address where you want the manuals to be sent to (if different from above) item code (as on front page, bottom right) and title of the desired manual or alternatively the technical data of your HEINZMANN equipment. We would be pleased to receive your comments about the contents and presentation of our publications.
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