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Burner Head Replacement
Kit Part Number
EXRKIT24
EXRKIT25
Each Kit Includes:
• Burner Head
• Burner Head Gasket
• Three (3) Burner Screws
WARNING
!
Indicates a potentially hazardous situation which,
if ignored, can result in serious injury or substan-
tial property damage.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
2019-72 Exalt Burner Head Replacement
Revised 11/26/2019
Exalt
Description
Burner Replacement
Burner Replacement
Model
Exalt 110
Exalt 155 & 199 Models
Recommended Tools:
• Adjustable Wrenches
• Phillips Head Screwdriver
• Torx Screwdrivers
• 10 mm Socket and/or 10 mm Open Ended Wrench
NOTICE
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
•
Instructions are for a qualified installer/ ser-
vice technician only.
•
Read all instructions before proceeding.
•
Follow instructions in proper order.
1
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Table of Contents
Related Manuals for IDEAL EXRKIT24
Summary of Contents for IDEAL EXRKIT24
- Page 1 Exalt Burner Head Replacement Kit Part Number Description Model EXRKIT24 Burner Replacement Exalt 110 EXRKIT25 Burner Replacement Exalt 155 & 199 Models Each Kit Includes: Recommended Tools: • Burner Head • Adjustable Wrenches • Burner Head Gasket • Phillips Head Screwdriver •...
- Page 2 Exalt Burner Head Replacement 1. Preliminary Instructions 1. Verify that the insulation replacement kit is correct for the model of boiler. See table on page 1. 2. Carefully open and unpack the PARTS BOX from its shipping carton. 3. Carefully remove and check for any damage. NOTICE Installing damaged...
- Page 3 Exalt Burner Head Replacement 3. Installation of the new Burner Head 1. Install the new burner, burner gasket, and screws onto the burner mounting plate. Ensure the flat portion of the burner head is towards the igniter cutout. Tighten the screws to 26.5 to 31 in-lbs of torque.
- Page 4 Exalt Burner Head Replacement wrench tighten each nut to 44-53 in-lbs. WARNING WARNING Ensure the gasket is in place before reassembly. Fail- ure to do so can result in death, serious injury or sub- Do not over tighten. Pinching or tearing of the burner stantial property damage.
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