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Troubleshooting
Related Manuals for spotzero ZTCII2000
Summary of Contents for spotzero ZTCII2000
- Page 1 USER MANUAL / INSTALLATION GUIDE ZTCII2000 ZTCII3000 www.spotzerowater.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. INTRODUCTION ........................3 CONGRATULATIONS ............................4 SYSTEM REQUIREMENTS AND OPERATION GUIDELINES ................4 ACRONYMS AND DEFINITIONS ........................6 PRINCIPLES OF REVERSE OSMOSIS......................6 UNIT SPECIFICATIONS ............................ 7 SYSTEMS STANDARD OPERATING PARAMETERS..................2. INSTALLATION AND COMMISSIONING .................9 SPOT ZERO COMMISSIONING REPORT FORM ...................10 STANDARD ITEMS INCLUDED WITH UNIT .................... -
Page 3: Introduction
1. INTRODUCTION... -
Page 4: Congratulations
CONGRATULATIONS Your Spot Zero™ reverse osmosis system is a durable piece of equipment, which, with proper care, will last for many years. This User’s Manual outlines installation, operation, maintenance and troubleshooting details vital to the sustained performance of your system. Your system is designed to operate at a pressure of 80-150 psi, unless otherwise stated. - Page 5 NOTE: THE SZ10KDF2 CARTRIDGE MUST BE FLUSHED OUTSIDE OF SYSTEM BEFORE OPERATING TO REMOVE CARBON DUST. You can head to www.spotzero.com/support to see demo videos. Do not attempt to clean used filter cartridges. The SZ10KDF2 is rated to absorb chlorine, chloramine, heavy metals, etc. up to 18,000 gallons of feed water, which is the equivalent to approximately 100 hours of run time.
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Page 6: Acronyms And Definitions
ACRONYMS AND DEFINITIONS ACRONYM/SYMBOLS DEFINITION FRESH WATER FLUSH REVERSE OSMOSIS POUNDS PER SQUARE INCH GALLONS PER MINUTE GALLONS PER DAY TOTAL DISSOLVED SOLIDS PARTS PER MILLION TEMPERATURE CORRECTION FACTOR LP SWITCH LOW PRESSURE SWITCH HP SWITCH HIGH PRESSURE SWITCH Φ PHASE SEA WATER FRESH WATER... -
Page 7: Unit Specifications
UNIT SPECIFICATIONS ZTCII MODEL 2000 3000 FW Configuration 1 Vessel 2 Vessels (Spot Zero) Feed Water Source Fresh Water Fresh Water Rated Production Dock Water 2000(7571) 3000(11356) gpd (lpd) Rejection and Flow Rates FW Nominal TDS Rejection % (Spot Zero) FW Minimum Concentrate Flow 1 (3.7) 1(3.7) -
Page 9: Installation And Commissioning
2. INSTALLATION AND COMMISSIONING... -
Page 10: Spot Zero Commissioning Report Form
SPOT ZERO COMMISSIONING REPORT FORM System Information: Model number - Serial number - Date of Commission - Commissioned by- Installed by - Vessel hull number- First step to commissioning a new system is to look over the install to be sure everything is installed correct. This check- list must be gone through prior to powering up the system. -
Page 11: Standard Items Included With Unit
STANDARD ITEMS INCLUDED WITH UNIT ✓ PART NUMBER DESCRIPTION KIT0005 ZTC Install Kit J0003 Tubing, Nylon, 3/8" OD 50 ft. J0004 Tubing, Nylon, 0.50 in. OD 50 ft. B0021 Elbow 3/8" QC B0020 Elbow 1/2" QC B0019 Adapter 1/2" QC to 1/2" MNPT B0030 Adapter 3/8"... -
Page 12: Installation Procedure
INSTALLATION PROCEDURE FEED WATER 1. Plumb the feed water from the dock into the pre-filter inlet pressure regulator fitting. 3/4” FNPT or 1” MNPT custom connection from customer. Feed from Dock 2. Tube Cutting and Installation Procedure Cut the tube square and remove burrs and sharp edges. - Page 13 3. From the pre-filter outlet fitting, run the white nylon 1/2” Spot Zero water tubing to the feed from pre-filtration fitting. ½” QC Tube 4. From the “Overboard” discharge fitting, run the white nylon 1/2” Spot Zero water tubing to a dedicated overboard fitting. Water must be allowed to run freely, without any restrictions or blockage in the brine discharge line.
- Page 14 FEED FROM WATERMAKER 1. Connect the 3/8” product line from the water maker to the “WATER MAKER IN” fitting. Always install a three-way valve in line with this, so the water can be diverted to the spot zero system, or to the vessels fresh water tank. From Water Maker 3/8”...
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Page 15: Storage Or Winterization Of Unit
STORAGE OR WINTERIZATION OF UNIT STORAGE If the vessel will not be able to allow for fresh water flushing over the duration of the storage period, the membrane vessels must have static water replaced with membrane storage chemical solution. Membrane storage chemical part # is 252404263. WINTERIZATION Option 1: Winterization with membrane rack removal - The best practice for winterization is to remove membrane rack and store with membrane storage chemical in heated storage climate. - Page 17 B(-) A(+) +24VDC Backpressure Regulator Valve (BPR) B(-) A(+) +24VDC Product Valve (PV) Conc Vavle (CV) PI/RF PO/PP Inlet Source (FWF/IS) FWSW...
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Page 18: Operation And Maintenance
3. OPERATION AND MAINTENANCE... -
Page 19: Ztcii Consumable Items
ZTCII CONSUMABLE ITEMS MAINTENANCE ITEM NUMBER DESCRIPTION FREQUENCY Freshwater Double Stack Pre- 252404301 Filter (Sediment + KDF) Every 100 Hours 4.5”x20” Spot Zero Sediment Pre-Filter 252404005 Every 100 Hours 4.5”x10” Spot Zero Heavy Metal 252404004 Every 100 Hours Removal (KDF) 4.5”x10” Bacteriostatic Remineralizer 252404141 Every 100 Hours... -
Page 20: Spot Zero Ztcii Touchscreen Navigation
SPOT ZERO ZTCII TOUCHSCREEN NAVIGATION HOME SCREEN From any screen the Spot Zero icon can be pressed to return to this home screen. There is also a lot of information on this home screen that is important to the operation of this system. Some of the images can be pressed to bring up different information and setting choices. - Page 21 EMERGENCY STOP While system operating emergency stop button will appear. Pressing the emergency stop button will shut down the system. To restart the system, press the reset button OPERATION FROM DOCK FEED When operating from dock water, the system will show the water passing through the prefiltration then into the double pass processing tank.
- Page 22 High Efficiency Path WATER MAKER SOURCE When operating from water maker product water, the flow will be shown going directly into double pass processing tank. The brine water from the water maker supply will be directed through the high efficiency valve then discharge overboard.
- Page 23 SUMMARY The summary screen shows the current values of the system SYSTEM INFORMATION The serial number of the system can be found here, also the system capacity, and the run time. ALARMS Any active alarms will be displayed here. When the system is in alarm a red alarm image will show at the top of the home screen.
- Page 24 ALARM HISTORY The alarm history can be scrolled through using the back and forward buttons. The amount of time that has passed can also be changed in the drop-down menu. Pressing the USB icon will allow the history to be transferred to a USB.
- Page 25 MAINTENANCE When maintenance is required it will be listed here. If no maintenance is due, then it will say no maintenance needed. If maintenance is needed, then after it has been completed press reset. REMOTE SUPPORT In this menu the pGD Touch IP address will be shown at the bottom of the screen if the system is wired to a router.
- Page 26 3. Download the Free VNC Viewer app from the app store. 4. Search for the VNC Viewer Icon on your device and open it. 5. Press the plus sign in the upper right-hand corner to set up new connection. 6. Type in the IP Address found in the unit’s service menu, in the remote support menu at the bottom of the screen.
- Page 27 7. Next, press the “Connect” button 8. The following screen will pop up. Simply press the “Connect” option. 9. Finally, it will show you the connecting screen. When it is done connecting you will see the same image on your display and your device...
- Page 28 10. To browse and navigate the screen on your phone, a small dot will appear. This is a cursor that allows you to select icons and menus. Move the cursor with your finger to an icon you want to press and tap the screen to select it. 11.
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Page 29: Remote Touch Screen Setup
REMOTE TOUCH SCREEN SETUP 1. Run a 4-conductor cable piggy backed on the power terminal and communication terminal on the display on the unit to the same terminals on the remote display. Be sure connection is in serial port 1. - Page 30 2. Press and hold the screen in a spot that does not bring you to another screen. A hidden menu will pop up. Press the Show System Settings selection. 3. Press the “Next” button until Set Device Address is highlighted. Then press “Set Device Address”.
- Page 31 4. Press the Port selection button to select “COM 1”. You will see it set for address 31. Press the box that has the 31 in it and change it to 30. 5. Press “ok”. You will then be instructed to cycle the power of the unit for the changes to take effect.
- Page 32 RESTORE SYSTEM SETTINGS For Spot Zero 2000 (SZ 2000) Set concentrate valve to produce specified flow rates of 2 GPM of recycle,1 GPM of concentrate flow, 1.4 GPM of product @ 77 Degrees F (25 Degrees C) For Spot Zero 3000 (SZ 3000) Set concentrate valve to produce specified flow rates of 2 GPM of recycle, 1 GPM of concentrate flow, 2.0 GPM of product @ 77Degrees F (25 Degrees C) MEMBRANE CHANGE...
- Page 33 5. Slowly remove the membrane element from the pressure vessel being careful not to grasp it by the permeate tube. Needle nose pliers may be necessary to pull the old membrane element out of the pressure vessel. 6. Remove new membrane element from container and inspect. Make sure that all parts are clean and free from dirt.
- Page 34 10. With a smooth and constant motion, push the membrane element into the housing so that the brine seal enters the housing without coming out of the brine seal groove. A slow twisting motion should be used to insert the membrane element, to ensure that the brine seal stays in place.
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Page 35: Troubleshooting
4. TROUBLESHOOTING... -
Page 36: Troubleshooting Guide
TROUBLESHOOTING GUIDE ABNORMAL PRODUCT FLOW As time progresses, the efficiency of the membrane will be reduced. In general, the salt rejection does not change significantly until two or three years after installation when operated on properly pretreated feed water. The permeate flow rate will begin to decline slightly after one year of operation but can be extended with diligent flushing and cleaning of the system. -
Page 37: Temperature Correction Factors For Membrane
TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor (TCF) from the table below. Divide the rated permeate flow at 77°F by the temperature correction factor. The result is the permeate flow at the desired temperature. (See example on the next page) °F = (°C x 9/5)+ 32 Corrected Flow Rate = (Measured Flow Rate)*(TCF @ Feed Water Temp.) If a system is rated to produce 5 gpm of permeate water @ 77°... -
Page 38: Is My System Working Properly
IS MY SYSTEM WORKING PROPERLY? TDS REJECTION The Spot Zero ZTCII reverse osmosis system is designed to reject 94% or more total dissolved solids (TDS). The rejection percentage is calculated by the following formula: % Rejection = ((Feed TDS - Product TDS) / Feed TDS) * 100 Example 1 :( (117ppm—4ppm) / 117ppm) * 100 = 96.58% Example 2 : ((900ppm-45ppm) / 900ppm) * 100 = 95% Both examples represents membranes in perfectly operating condition. -
Page 39: Ztcii System Specifications & Parts
5. ZTCII SYSTEM SPECIFICATIONS & PARTS... -
Page 44: 7" Touch Screen Drawing
INTERNAL/FILTER COMPONENTS INTERNAL COMPONENTS FILTER COMPONENTS PRODUCT FLOW WRENCH FOR 4.5” SENSOR CLEAR HOUSING PART#: 252404349 PART#: 252404327 LOW PRESSURE 4.5” X 20” 5-MICRON TRANSDUCER SEDIMENT FILTER PART#: 252404347 PART#: 252404298 4.5”x10” KDF TOUCH SCREEN SEDIMENT FILTER PART#: 252404181 PART#: 252404004 DIVERSION VALVE (24V) PART#: 252404275... -
Page 50: Burkert Diversion Valve Technical Data
TECHNICAL DATA Type 0121 / 0330 / 0331 The operaTing insTrucTions Table of Contents The operating instructions contain important information. The operating instructions ....................2 ▶ Read the instructions carefully and follow the safety instructions. Authorized use ..........................3 ▶ Keep the instructions in a location where they are available to every user. - Page 51 Type 0121 / 0330 / 0331 sysTem descripTion General hazardous situations. To prevent injuries: 4.1 general description ▶ In a potentially explosive area, the device may be used only in accor- The pivoted armature valves are direct acting 2/2 or 3/2-way solenoid dance with the specification on the type label.
- Page 52 Type 0121 / 0330 / 0331 5.6 electrical data assemBly Connections DIN EN 175301-803 (DIN 43 650), shape A for Danger! cable plug Type 2508 or 2509 Risk of injury from high pressure in the system/device. 5.7 Type label ▶ Before working on the system or device, switch off the pressure and vent/drain lines.
- Page 53 Type 0121 / 0330 / 0331 → 7.1 standard model Check electrical continuity between coil and body (protective con- ductor function). → Connect L1/+ and N/– to terminals 1 and 2, independent of the polarity. Terminal 1 → Connect protective conductor. ∼...
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Page 54: Brass Fw Pump Technical Data
Brass and stainless steel rotary vane pumps PO 500-1000 series The high volume rotary vane pumps manufactured by Fluid-o-Tech and sold worldwide under the trademark ® Rotoflow are available in six flow ratings to meet the needs of ® high volume pumping. Technical features and manufacturing characteristics The rotary vane pump with brass or stainless steel body utilizes a stainless steel AISI 303 rotor, while the pumping chamber and... - Page 55 Brass and stainless steel rotary vane pumps PO 500-1000 series Model PO/PA/PW 800 801 800F 801F 900 901 900F 901F 1000 1001 1000F 1001F 500 501 500F 501F 600 601 600F 601F 700 701 700F 701F Brass Model PO/PA/PW 510 511 510F 511F 610 611 610F 611F 710 711 710F 711F 810 811 810F 811F...
- Page 56 Brass and stainless steel rotary vane pumps PO 500-1000 series CODE NOTES DESCRIPTION MATERIAL BRASS 28-01-02 NPT PORTS HOUSING WITH BYPASS S.S. 28-01-11 NPT PORTS 28-01-05 NPT PORTS BRASS HOUSING WITH BYPASS AND FLANGE S.S. 28-01-14 NPT PORTS BALL BEARING STEEL 90-22-01 WASHER...
- Page 57 Brass and stainless steel rotary vane pumps PO 500-1000 series CODE NOTES DESCRIPTION MATERIAL FRONT FLANGE GRAPHITE 28-03-06 ALIGNMENT PIN S.S. 28-07-15 90-23-93 NSF/WRAS CAP O-RING 90-23-95 VITON ® EPDM 90-23-94 S.S. 28015 BRASS 22-16-02 SOLID BYPASS VALVE S.S. 22-16-03 PLASTIC 22-16-15 S.S.
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Page 58: Warranty Information
6. WARRANTY INFORMATION... - Page 59 OWNER’S LIMITED WARRANTY Spot Zero warrants to the original purchaser/owner, and to subsequent owners during the applicable Limited Warranty Period, Spot Zero’s Water Purification Products, Pumps, Related Accessories and Replacement Parts against failure from defects in material or workmanship arising in the periods specified in the Table of Limited Warranty Periods below.
- Page 60 OWNER’S LIMITED WARRANTY SECTION II WHAT’S NOT COVERED What does this Limited Warranty not cover? This Warranty Shall Not Apply to: 1. Failures resulting from improper installation or use contrary to instructions. 2. Failures resulting from abuse, misuse, accident, fire, or submergence. 3.
- Page 61 OWNER’S LIMITED WARRANTY SECTION III COVERAGE PERIOD What is the period of coverage? SEE TABLE OF LIMITED WARRANTY PERIODS BELOW. How does one determine when the Limited Warranty Period begins? All Spot Zero products bear a data plate on which there are model and serial numbers. The date of manufacture of the product can be determined by Spot Zero based on the serial number on the product.
- Page 62 OWNER’S LIMITED WARRANTY SECTION IV GETTING COVERED WARRANTY SERVICE How does the purchaser/owner get warranty service? Please read the following Warranty Procedure: If the failure of a Spot Zero component is determined to be covered under the Spot Zero warranty and the time in service is determined to be within the warranty time limit, the owner has the following three options: 1.
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