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Instructions for Assembly, Testing, Operation, Servicing, and Storage
NorthStar Broadcast Sprayers: For outdoor use with non-potable liquids such as
READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical
contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are especially toxic
to them.
EXERCISE CAUTION in vehicle handling when towing/hauling a filled sprayer to avoid loss of
control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray
release.
ALWAYS keep a fire extinguisher rated "ABC" nearby.
Improper use of the sprayer or handling of chemicals could result in serious injury or illness to
the operator or nearby persons/animals, or could cause damage to the environment.
Only use the cable clamps provided with the sprayer to connect it with the vehicle battery.
** This sprayer is recommended for use in spraying non-flammable liquids such as pesticides and water
for plants/trees. The sprayer will be damaged and warranty voided if used to apply bleach, chlorine, ice
control chemicals, or any petroleum based product (gasoline, diesel, kerosene, oil). The sprayer should
not be used to transfer any product intended for human consumption. WE RECOMMEND THAT THE
SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS BEEN USED FOR SPRAYING
PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer components, even after
the sprayer has been properly cleaned. These residual chemicals can have unexpected effects on future
uses. For example, spraying water or other liquids that are contaminated with residual pesticide may
result in unforeseen hazards to plant or animal life. This sprayer should not be used by people with
reduced physical, sensory or mental capabilities or lack of experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
Owner's Manual
agricultural pesticides and other water based liquids**
WARNING
M99905C
MODEL NUMBER: 99905, 99906
___________
SERIAL NUMBER:
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Summary of Contents for North Star M99905C
- Page 1 M99905C MODEL NUMBER: 99905, 99906 ___________ SERIAL NUMBER: Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage NorthStar Broadcast Sprayers: For outdoor use with non-potable liquids such as agricultural pesticides and other water based liquids** WARNING READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
- Page 2 Hazard Signal Word Definitions...
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Page 3: Table Of Contents
Table of Contents Intended Use ........................... 4 Summary of Important Safety Information ................5 During Assembly During Use • General Chemical Safety • Chemical Application Safety • ATV Vehicle Handling Safety • Chemical Accident Procedures Warning Label Location ......................8 Component Inventory Unpacking ........................... -
Page 4: Intended Use
Intended Use The sprayer is intended for use in spraying agricultural pesticides. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest. -
Page 5: Summary Of Important Safety Information
Summary of Important Safety Information WARNING Read and understand this owner’s manual completely before using the sprayer. Read each chemical label’s instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. -
Page 6: Atv Vehicle Handling Safety
Summary of Important Safety Information • DO NOT SPRAY when wind speed exceeds 4 MPH in order to minimize spray drift. • CLEAR work area of people/ pets and POST warning notices to restrict access for the period recommended on chemical label. •... - Page 7 Summary of Important Safety Information 2. Seek medical advice if instructed on the label or the victim experiences symptoms of harmful effects. Bring the chemical label for reference. Poisoning by In case of poisoning from ingestion or inhalation: ingestion or inhalation If the victim has collapsed or is not breathing, call 911.
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Page 8: Warning Label Location
Warning Label Location WARNING READ and UNDERSTAND the Owner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals, which must be handled carefully. -
Page 9: Unpacking
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have damaged components: Contact the freight company that delivered the unit and file a claim. • If you have missing components: Contact NorthStar Product Support at 1-800-270-081 Handle 798525 Sprayer... -
Page 10: Unpacking The Manual Bag
Unpacking Manual bag Gun Clip Hose Clamp, 3/8" 5/16" USS Flat 30746 798480 Washer (Qty 2) (Qty 2) 82021 (Qty 6) #10-24 x 1/2" 5/16" x 3/4" bolt Broadcast nozzle screw 82015 36576 82059 (Qty 6) (Qty 1) (Qty 4) Hook &... -
Page 11: Assembly
Assembly (continued) Step 1 – Install regulator assembly Tools Needed • • Remove bubble wrap from regulator assembly. • Remove shipping plug from pump outlet port. • Insert regulator assembly into Outlet port of pump and slide red QC clip closed. -
Page 12: Step 2: Install Broadcast Lance Clip To Tank
Assembly (continued) Step 2 – Install broadcast lance Tools Needed • clip to tank Phillips screw driver • Install broadcast lance clip with two #10-24 x 1/2" screws to tank. Fasteners Needed from Owner’s Manual Bag: #10-24 x 1/2" Broadcast lance clip screw 778358 82059... -
Page 13: Step 3: Attach Broadcast Hose To Lance
Assembly (continued) Step 3 – Install broadcast lance Tools Needed • • Pull broadcast hose through side cover. Screwdriver • Attach hose to hose barb using hose clamp. • Thread broadcast nozzle hand tight onto the end of the lance. Orient nozzle so it is pointed toward the ground (screw in 12 o’clock position). -
Page 14: Step 4: Attach Broadcast Lance Assembly To Broadcast Lance Clip
Assembly (continued) Step 4 – Attach broadcast lance Tools Needed • assembly to broadcast lance clip Broadcast lance clip Broadcast lance Fig06525 assembly... -
Page 15: Step 5: Install Handles
Assembly (continued) Step 5 – Install handles Tools Needed • • Install both handles to tank. 1/2" Wrench • Attach with 4 washers and bolts. • Tighten all bolts 5 Ft-lbs. Fasteners Needed from Owner’s Manual Bag: 5/16" x 3/4" Bolt 5/16"... -
Page 16: Step 6: Install Gun Clips
Assembly (continued) Step 6 – Install gun clips Tools Needed • • Install both gun clips to tank. Phillips screw driver • Attach with two #10-24 x 1/2" screws. Fasteners Needed from Owner’s Manual Bag: #10-24 x 1/2" screw Gun Clip 82059 798480 (Qty 2) -
Page 17: Step 7: Install Hose Wrap
Assembly (continued) Step 7 – Install hose wrap Tools Needed • • Install hose wrap to one side of tank. 1/2" Wrench • Attach with 2 washers and bolts. • Tighten all bolts to 5 Ft-lbs. Fasteners Needed from Owner’s Manual Bag: Hose Wrap 5/16"... -
Page 18: Step 8: Route The Hose Through Gun Clips
Assembly (continued) Step 8 – Route the hose through Gun clips Tools Needed • • Route gun hose through gun clips. Screwdriver • Tighten hose clamp at the end of gun hose as shown in figure below. Fasteners Needed from Owner’s Manual Bag: Spray Gun and Hose Hose Clamp, 3/8"... -
Page 19: Step 9: Attach Sprayer To Vehicle
Assembly (continued) Step 9 – Attach sprayer to vehicle Tools Needed • • Secure the sprayer tank to your ATV rack with two tank straps. • If your vehicle battery will be inaccessible after the sprayer is attached, proceed to step 10. Prior to performing this step Secure the sprayer tank to your ATV rack with two tank straps. -
Page 20: Step 10: Connect Remote Switch To Vehicle Battery
Assembly (continued) Step 10: Connect remote switch to vehicle battery WARNING • Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. • Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion. -
Page 21: Step 11: Check And Test Completed Assembly
Assembly (continued) 6. Attach sprayer to If you have not yet mounted the sprayer to your vehicle, do so at this time following the instructions in “Step Nine: Attach Sprayer to vehicle if you haven’t yet Vehicle”. 7. Disconnect after use AFTER EACH USE, disconnect power to the sprayer by disconnecting the sprayer’s pump cord from the remote switch –... -
Page 22: Machine Components
Machine Components (Model # 99905, 99906) Fig06456 Hose Wrap. The built-in hose wrap provides a storage location for the gun hose on the tank. Gun Hose. The 15 foot gun hose transfers chemical from the pump to the spray gun. Fill Cap. -
Page 23: Important Safety Information - Operation
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. -
Page 24: Chemical Application Safety
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment. • Heed the warnings below and follow all instructions carefully. Before Spraying • Sprayer prep. -
Page 25: Atv Vehicle Handling Safety
Operation – Important Safety Information (continued) ATV Vehicle Handling Safety: WARNING Serious injury can occur if the ATV on which the sprayer is mounted is driven unsafely. • Driver age. You must be 16 years of age or older to operate the ATV with the sprayer attached. - Page 26 Operation – Important Safety Information (continued) 2. Seek medical advice if instructed on the label, or if the victim experiences symptoms of harmful effects such as burning, swelling, nausea, chest pain, difficulty breathing, dizziness or confusion. When seeking medical advice, be sure to bring the chemical product label. Poisoning by In case of poisoning from ingestion or inhalation: ingestion or...
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Page 27: Preparing The Sprayer For Each Use
Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING • Read instructions below carefully for inspecting and preparing the sprayer. • Damaged or clogged equipment could result in leaks or uncontrolled spray. •... -
Page 28: Step 1: Assess Wind Conditions And Clear Work Area
Operation – Using the Sprayer Step 1: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. - Page 29 Operation – Using the Sprayer (continued) 6. Ensure tank Ensure tank is flushed of all chemicals from prior uses. flushed - Chemicals can interact dangerously when mixed, and residue chemicals are also a health hazard. 7. Check drain Before filling tank, ensure drain cap is securely tightened. Drain cap Fig06405 8.
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Page 30: Step 3: Operate The Sprayer: Models 99905 And 99906
Operation – Using the Sprayer (continued) Step 3: Operate the sprayer. (Models 99905 and 99906) WARNING • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. • Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. - Page 31 Operation – Using the Sprayer (continued) 6. Close Turn the broadcast nozzle to the off position. broadcast valve OFF position 7. Operate Move broadcast lance into the broadcast position broadcast Ensure power to the pump is off, then lift the broadcast lance out of its spraying stored position and click the lance into its broadcast position.
- Page 32 Operation – Using the Sprayer (continued) Ensure correct spray pattern Rotate the broadcast nozzle, if needed, so that the spray pattern is pointed down and evenly distributed. The screw on the front of the nozzle should be at the 12 o'clock position. Screw should be at 12 o'clock position.
- Page 33 Operation – Using the Sprayer (continued) Ensure uniform coverage To ensure proper coverage, overlap the ends of the spray pattern 12”. Use the tables in Appendix A to determine what speed to drive your vehicle for the desired application rate. Correct 12”...
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Page 34: Step 4: Clean Sprayer And Decontaminate After Use
Operation – Using the Sprayer (continued) Step 4: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. -
Page 35: Storage
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION •... -
Page 36: Troubleshooting
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 16 gallons (Model # 99905) or 26 gallons (Model # 99906) should be kept for use when the sprayer tank needs to be emptied temporarily for repairs. -
Page 37: Specifications
Specifications Max. Amp Electrical draw from Spot Sprayer Specifications connection pump in Model no. Amps Electrical System Requirements 99905, 99906 Max. Max. GPM Model # Pressure in [LPM] Sprayer PSI (bar) 99905, 99906 2.2 [8.3] 70 (4.8) 99905 16 (60) Tank Maximum Capacity in Gallons (Litres) 99906 26 (98) -
Page 38: Parts Breakdown - Exploded View
Exploded View–99905/99906–Rev C... - Page 39 Exploded View–99905/99906–Rev C Ref# Part# Description Model 2682272 2272 (2.2gpm QC pump) 798618 Wire harness, panel mount 793521 Wire harness with switch 798530 Suction tube 798532 Gasket, suction tube 798531 Swivel nut, 1/2" NPS 789882 Strainer 798617 Hose, 1/2" wire rein., 470mm 797792 Hose clamp, 1/2"...
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Page 40: Pump Parts Breakdown - Exploded View
Exploded View- 2682272 Ref# Part# Description 800132 Motor assembly 800428 Base plate assembly 794988 Diaphragm assembly 794989 Valve plate assembly 787015 Quick connect clip 787011 Upper housing assembly 786953 Pressure switch assembly A2682272 Complete pump head assembly 787381 Replacement fuse... -
Page 41: Appendix A: Broadcast Spray Calibration Tables
Appendix A – Broadcast Spray Calibration Tables Models 99905 & 99906 Below are some guidelines to help you calibrate your broadcast sprayer. This is a very important step in operating the broadcast sprayer such that not too much or too little chemical is applied. Using Table 1, find a table that corresponds with the chemical manufacturer’s suggested application rate (gallons per acre, gallons per 1000 sq. -
Page 42: Limited Warranty
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. - Page 43 This page is intentionally left blank...
- Page 44 Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.com Made in China...