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Industrial Data Systems IDS 430 Installation/Calibration/Operation

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IDS 430/433
Weight Indicator
Installation/Calibration/Operation
Website:
www.industrialdata.com
Version 1.a
02/24/2002
Industrial Data Systems, Inc.
590 W. Freedom Ave., Orange, CA 92865-2530
Tech Support 714-921-1353
Email: Sales@industrialdata.com

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Summary of Contents for Industrial Data Systems IDS 430

  • Page 1 IDS 430/433 Weight Indicator Installation/Calibration/Operation Version 1.a 02/24/2002 Industrial Data Systems, Inc. 590 W. Freedom Ave., Orange, CA 92865-2530 Tech Support 714-921-1353 Website: www.industrialdata.com Email: Sales@industrialdata.com...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION What’s in each section Warranty Information GENERAL DESCRIPTION The IDS 430 Display and Keyboard Diagram The IDS 430 Display The IDS 430 Keyboard INSTALLATION AND SETUP Unpacking the IDS 430 Installation Guide /Safety Instructions Setup Guide...
  • Page 4 Parameter 15. Alternate Count-By (5) Parameter 16. Alternate Units Conversion Factor (45,360) Parameter 17. Full Scale Graduations (10,000) Parameter 18. Overload Graduations (10,200) Parameter 19. Deadload Offset (automatically set) Parameter 20. Disable Power-on Zero (1[power-on zero disabled]) Parameter 21. Deadload Factor (automatically set) Parameter 22.
  • Page 5 DIAGNOSTIC TESTS Table of Diagnostic Tests Diagnostic Test 1: Serial com Port 1 ( Display Input Data ) Diagnostic Test 2: Serial com Port 1 (Display Errors ) Diagnostic Test 3: Serial com Port 1 ( Transmit Data ) Diagnostic Test 4: Serial com Port 2 ( Display Input Data ) Diagnostic Test 5: Serial com Port 2 (Display Errors ) Diagnostic Test 6: Serial com Port 2 ( Transmit Data ) Diagnostic Test 7: TTL I/O Test...

  • Page 6: Introduction

    The serial ports support RS232, RS422, RS485, and 20ma Current Loop communication. The IDS 430/433 has one parallel TTL I/O port for output to a printer or for setpoint input/output. The TTL inputs can be used for remote control (ZERO, TARE, GROSS/NET, PRINT).

  • Page 7: What's In Each Section

    Installation and Setup allow a user to quickly get the IDS 430/433 in a working manner for simple use and testing.

  • Page 8: Warranty Information

    Customer shall be responsible for all damages resulting from improper packaging or handling, and for loss in transit. If it is found that Industrial Data Systems, Inc. product has been returned without cause and is still serviceable, customer will be notified and Product returned at customer's expense.

  • Page 9: General Description

    The LED status lights indicate the status of the weigh scale. Additional information about the keyboard and display is provided in section: Using the IDS 430/433. IDS 430/433 Display and Keyboard Diagram...

  • Page 10: The Ids 430 Display

    IDS 430/433 Users Manual Version 1.0 The IDS 430/433 Display The IDS 430/433 DISPLAY consists of a 6 character NUMERIC display and 6 statuses LED’s The NUMERIC display is normally used to display the weight on the scale. The LED’s display the scale status. When lighted they indicate the...

  • Page 11: Installation And Setup

    IDS 430/433 Users Manual Version 1.0 Installation and Setup This section provides information about unpacking, installing, and setup of the IDS 433/430. It also directs the installer to the appropriate sections of the manual for hardware and setup installation. Unpacking the IDS 433/430 Installation begins with unpacking the IDS 433/430.
  • Page 12 IDS 430/433 Users Manual Version 1.0 Connect IDS 433/430 to host device (optional) The Serial Communications Port 2 (TB3) provides a continuous output of scale data. This is used for connection to a host device such as a computer or to a remote display (scoreboard).

  • Page 13: Setup Guide

    IDS 430/433 Users Manual Version 1.0 Setup Guide Initialize to Factory Defaults Setup the IDS 433/430 in the following order: The IDS 433/430 is initialized at the factory. The IDS 433/430 should be initialized when first powered up to guarantee no corruption occurred during shipping.

  • Page 14: Ntep Labeling Instructions

    IDS 430/433 Users Manual Version 1.0 NTEP LABELING INSTRUCTIONS Labeling Guidelines For NTEP Applications These guidelines pertain to the use of the IDS 433/430 in NTEP (National Type Evaluation Program) applications. If you are unfamiliar with NTEP, it is probable that this information can be disregarded for your application.

  • Page 15: Using The Ids 430/433

    • The gross weight is within the configured zero acquisition range: 1% to 100% of full scale. • The scale is stable (no motion). Tare AUTO TARE: Press the TARE key. The IDS 430/433 reads the weight on the scale and - 15 -...

  • Page 16: Memory Registers Entry

    IDS 430/433 Users Manual Version 1.0 stores it in the tare register. The IDS 430/433 switches to NET mode and displays the net weight. KEYBOARD TARE: Use the numeric keys to enter a tare weight. Press the TARE key. The IDS 430/433 stores the entered weight in the tare register and switches to NET mode and displays the net weight.

  • Page 17: Built In Application Programs

    IDS 430/433 Users Manual Version 1.0 Built In Application Programs The following built in programs are available to enable: 1. Fill to Setpoint. 2. Checkweigh: Under/Between/Over. 3. Weigh-in / Weigh-out. 4. Axle Weigh/Container weighing – Short Scale. 5. Axle Weigh – Long Scale.
  • Page 18 IDS 430/433 Users Manual Version 1.0 # 1 Fill to Setpoint Press the F1 key, the display prompts “SEt Pt” key in the setpoint value and depress the Enter key. Place an empty container on the scale. Press the F2 key to begin filling.
  • Page 19 IDS 430/433 Users Manual Version 1.0 # 2 Checkweigh: Under/Between/Over The indicator monitors the scale for activity, when the scale goes above the ‘empty’ weight, the indicator waits for a stable weight, and then outputs an indication of Under, Between (OK), or over. The cycle resets when the scale goes below the empty weight.
  • Page 20 IDS 430/433 Users Manual Version 1.0 # 3 Weigh-in / Weigh-out This program uses the ID memory for weigh-in / weigh-out transactions. An ID record is created using the Weigh-in function. The Weigh-out function recalls the ID, calculates Gross/Tare/Net of the transaction, prints the transaction, and adds the net weight to the ID’s totals register.
  • Page 21 IDS 430/433 Users Manual Version 1.0 REBUILD ID MEMORY: Press the ENTER key when the display prompts, “rebuiLd”. The display then prompts “id”. Enter the numeric 0 then press ENTER to rebuild ID memory. COUNT UNUSED ID’S: Press the ENTER key when the display prompts “Count”.
  • Page 22 IDS 430/433 Users Manual Version 1.0 # 4 Axle Weigh – Short Scale Automatically weigh multiple axles (or containers), print each axle weight, and print axle (or containers) total. Installation Connect the Red light / Green light relays. Green light =...
  • Page 23 IDS 430/433 Users Manual Version 1.0 # 5 Axle Weigh – Long Scale, Unattended Automatically weigh multiple axles (or containers), print each axle weight, and print axle (or containers) total. Installation Connect the Red light / Green light relays. Green light =...
  • Page 24 IDS 430/433 Users Manual Version 1.0 # 6 ID, Tare, and Total This program uses the ID memory to store tare weights and totals. Enter ID and Tare Data Press the F1 key. The display prompts "id". Enter up to 8 digits for ID and then press the ENTER key.
  • Page 25 IDS 430/433 Users Manual Version 1.0 Set Beginning Sequence Number Use the numeric keypad to enter number 1. The display prompts "reg 1" for 1 second and then displays the current value. Press the CLEAR key if no change is to be made, or enter a new value and then press the ENTER key.
  • Page 26 IDS 430/433 Users Manual Version 1.0 # 7 Peak Hold Function The peak hold register maintains the peak weight detected by the weight indicator. Enable Peak Hold Access configuration parameter 75. Enter a 1 to enable peak hold, enter a 0 to disable peak hold.

  • Page 27: Set Operation Parameters

    IDS 430/433 Users Manual Version 1.0 Set Operation Parameters This section describes the operation parameters of the IDS 430/433 and how their settings affect the operation of the weight indicator. Access Operation Parameters and Parameter Functions The parameters are accessed by holding the CLEAR key down and then pressing the ENTER key.
  • Page 28 IDS 430/433 Users Manual Version 1.0 Scale Parameters Parameter Name Default Max Value Field Setting Loadcell mv/v Digital filter Display Update Rate Motion delay time Motion band Motion blanks display 0 (no) Zero tracking delay Zero tracking band Push button zero percent...
  • Page 29 IDS 430/433 Users Manual Version 1.0 Display Intensity, Battery, Watchdog Timer Parameter Name Default Max Value Field Setting Display intensity Battery backup enable 0 (no) Enable watch dog timer 1 (yes) Fixed Setpoints Parameter Name Default Max Value Field Setting...
  • Page 30 IDS 430/433 Users Manual Version 1.0 Parameter Functions Fn. No Function Name Password Level Display Calibration Audit Number Calibrate Scale - Deadload first Calibrate Scale - span first Calibrate Deadload Only Adjust Gain Calibration Configure Passwords Configure Print Formats Set Time and Date...

  • Page 31: Scale Parameters

    Parameter 1. Load Cell mv/V (3 mv/v) The IDS 430/433 can be used with load cell outputs of 1 mv/V, 2 mv/V, or 3 mv/V. Enter a 1, 2, or 3 for the load cell type used in your application.

  • Page 32: Parameter 4. Motion Detection Delay

    Parameter 7. Zero Tracking Delay (0) The automatic zero tracking function removes small deviations from zero. The IDS 430/433 adjusts the zero setting by approximately 1/30 of a display digit per delay interval. The delay interval is the number effective A/D conversions between adjustments.

  • Page 33: Parameter 9. Push Button Zero Percent

    Parameter 13. Alternate Units Type (2 [kg]) Alternate units are the alternate display and print unit of measure that can be used in addition to the primary units. The UNITS switch on the IDS 430/433’s keyboard toggles the weight display between primary units and secondary units.

  • Page 34: Parameter 14. Alternate Decimal Point

    Enter the alternate units count-by. Parameter 16. Alt Units Conversion Factor (45,360) The IDS 430/433 calculates the alternate weight by multiplying the primary weight by the conversion factor and then dividing by 100,000. The following table lists some common conversions.

  • Page 35: Parameter 21. Deadload Factor (Automatically Set)

    This parameter is not accessible from the keyboard. Serial I/O Ports The IDS 430/433 is equipped with two bi-directional serial communication ports that can communicate to an optional printer, a computer, bar code reader, a score board or other serial communication devices. The baud rate and format can be set independently for each port.

  • Page 36: Parameter 24. Serial Port 1 Baud Rate (1[9600 Baud])

    IDS 430/433 Users Manual Version 1.0 Parameter 24 Serial Port 1 Baud Rate (1 [9600 baud]) Enter a baud number from the table below to select a baud rate from the description column. (*HS baud rates for the 100 samples per sec version only).

  • Page 37: Parameter 27. Tx2 Control / Station Id (255[Single Station])

    IDS 430/433 Users Manual Version 1.0 Parameter 27 TX2 Control / Station ID (255 [single station]) Serial Port 2 can be used for continuous transmission of scale data or as a network buss or for single station remote control. Enter a 0 to enable continuous transmission of TX 2 data. The data sent is •...

  • Page 38: Printer Parameters

    Refer to the “HARDWARE INSTALLATION AND WIRING “ section for information on connector pin designations. NOTE: The parallel interface may not be available if the IDS 430/433 is configured to use setpoint outputs. Parameter 29 Printer Port Select (2 [Serial Port 1]) Enter a number from the following list to select a printer option: 1 Parallel Printer interface.

  • Page 39: Parameters 35, 36, 37 And 38. Print Codes

    (an ASCII carriage return = 13). Select parameter 35 to begin print code 1 entry. The IDS 430/433 prompts “C0 XXX” where xxx is the current character 0 print code value. Enter data for character 0. The IDS 430/433 prompts “C1 XXX”.

  • Page 40: Display Intensity, Watch Dog Timer

    Display Intensity, Battery, Watch Dog Timer Parameter 40 Display Intensity (10) Use parameter 40 to set the brightness of the IDS 430/433’s numeric display and LED indicators. The brightness can be set from 1 (dimmest) to 15 (brightest). Parameter 41 Battery Backup (0 [no]) The battery is used to preserve the time and date, memory registers, and ID memory when power is lost.

  • Page 41: Parameter Functions

    IDS 430/433 Users Manual Version 1.0 Parameter Functions The parameter functions are used to set parameters that are too complex for a single numeric entry. The following table lists the parameter functions: Parameter Functions Fn. No Function Name Password Level...

  • Page 42: Function 59 Display Calibration Audit Number

    CLEAR key if you do not want to abort. Example: Begin Calibration of the Scale- The IDS 430/433 is in the display weight mode. Hold the CLEAR key down and press the ENTER key to enter the configure mode. The IDS 430/433 prompts “CFG xx”...

  • Page 43: Function 60 Calibrate Scale - Deadload First

    If an error is made in data entry, press the PRINT (↑) key to re-enter the calibration weight. 3. The IDS 430/433 prompts “CFG 60”. Press the CLEAR key to exit the configure mode. Function 61 Calibrate Scale - Span First Use function 61 to calibrate the scale by reading the span first and then reading the deadload.

  • Page 44: Function 62 Calibrate Deadload Only

    1. Hold the CLEAR key down and press the ENTER key to enter the configure mode. 2. Enter CFG 63. The IDS 430/433 displays the weight on the scale along with a center of digit indication in the least significant digit position of the display (the minus sign (-) indicates the center of digit.

  • Page 45: Function 64 Configure Passwords

    1. Hold the CLEAR key down and press the ENTER key to enter the configure mode. 2. Enter CFG 64. The IDS 430/433 prompts “P1 xxxx” where xxxx is the current password number. Enter a new password number or press the ENTER key to use the displayed number.

  • Page 46: Function 65 Configure Print Formats

    1 is to print on. Enter a new line number or press ENTER to use the displayed number. 5. The IDS 430/433 prompts “C x” where x is the column number on the page that entry 1 is to print on. Enter a new column number or press ENTER to use the displayed number.
  • Page 47 IDS 430/433 Users Manual Version 1.0 6. The IDS 430/433 prompts “i x” where x is the item number that is to be printed. (See Print Item List for a description of items that can be printed). Enter a new item number or press the ENTER key to use the displayed number.
  • Page 48 IDS 430/433 Users Manual Version 1.0 Page List FORMAT DESCRIPTION PAGE 1 Prints when the IDS 430/433 is in the GROSS weight mode. PAGE 2 Prints when the IDS 430/433 is in the NET weight mode. PAGE 3 Used by Scale Basic functions when needed.
  • Page 49 IDS 430/433 Users Manual Version 1.0 Print Format Design Example EXAMPLE PRINT: 1111111111222222222233333333334 COLUMN 1234567890123456789012345678901234567890 LINE GROSS 54785 LB TARE 12451 LB 42243 LB TIME 03:45 PM DATE 05 AUG 1999 EXAMPLE FORMAT DESIGN WORKSHEET: Page:1 Item Description Line No.
  • Page 50 IDS 430/433 Users Manual Version 1.0 Format Design Worksheets Page Item Description Line No. Column Item No. Page Item Description Line No. Column Item No. - 50 -...

  • Page 51: Function 67 Display Operation Parameters

    1. Hold the CLEAR key down and press the ENTER key to enter the configure mode. 2. Enter CFG 66. The IDS 430/433 prompts “t”. Enter the time using 5 digits. The last digit should be 0 for AM, 1 for PM, or 2 for 24-hour time.

  • Page 52: Function 69 Diagnostic Tests

    1. Hold the CLEAR key down and press the ENTER key to enter the configure mode. 2. Enter CFG 69. The IDS 430/433 prompts “diA xx” where xx is the currently selected test number. Enter a test number or press the ENTER key to use the displayed number.

  • Page 53: Function 71 Configure Event Monitor

    2. Enter CFG 71. The IDS 430/433 prompts “Eno”. Enter the Event number to be modified. 3. The IDS 430/433 prompts “P0 xx” where P0 is parameter 0 and xx is the current value of parameter 0. Enter new data for P0 or press the ENTER key to use the displayed data.
  • Page 54 IDS 430/433 Users Manual Version 1.0 Function 73 Initialize Function Memory The initialize function erases function memory and setpoint monitor memory, and initializes all parameters with password level 1 or 2. Function 73 prompts “rs Fn” . Press the Enter key to initialize only or enter a number below to activate a built in program.

  • Page 55: Function 74 Configure Timers

    Parameter 79 Enable Multi-point Linearization Enter a to 1 to enable multi-point Linearization, enter a to 0 to disable multi-point Linearization. The IDS 430/433 uses the calibration factors set in function 80 below when multi-point Linearization is enabled. - 55 -...
  • Page 56 Press the ENTER key to obtain the deadload weight. Press the Units key (↓) to continue without reading a new deadload weight. 3. The IDS 430/433 ‘s display alternates between "CAL 1" and the weight on the scale. Place the first calibration weight on the scale. Enter the calibration weight using the numeric keypad.

  • Page 57: Diagnostic Tests

    IDS 430/433 Users Manual Version 1.0 Diagnostic Tests The DIAGNOSTIC TESTS are accessed using configuration function 69. Hold the CLEAR key down and press the ENTER key. The display prompts “CFG xx” where xx is the currently selected parameter. Enter 69 and press the ENTER key to access the DIAGNOSTIC TESTS.

  • Page 58: Diagnostic Test 2: Serial Com Port 1 - Display Errors

    IDS 430/433 Users Manual Version 1.0 Diagnostic Test 2: Serial Com Port 1 – Display Errors This test displays the number of framing and parity errors that are detected in the input data stream. The error count is set to zero when entering this test. New errors are displayed as “PxxFxx”...

  • Page 59: Diagnostic Test 10: Lamp Test

    IDS 430/433 Users Manual Version 1.0 Diagnostic Test 7: Test parallel output This test transmits data out the parallel TTL I/O port. The display prompts: “dAtA”. Use the numeric keyboard to enter data. Press the ENTER key to transmit the data. If the data is successfully sent, “ 1= xxx” is displayed, where xxx is the first 3 characters of the data sent and 1= is the number of times that the data has been sent.

  • Page 60: Diagnostic Test 11: Print Earom Configuration Table

    IDS 430/433 Users Manual Version 1.0 Diagnostic Test 11: Print the EAROM Configuration Table This function sends the contents to the EAROM configuration memory to the printer. Use this function to document your setup of the when installation is complete.

  • Page 61: Troubleshooting

    IDS 430/433 Users Manual Version 1.0 Troubleshooting The following table describes the probable causes to some problems you may encounter. Most problems can be resolved by using the information provided in the table. Printer does not print * Cable connection problem or invalid pin connections.

  • Page 62: Error Messages

    Watchdog Time-out. The weight display has not been updated within the watchdog time-out period. Usual cause is A/C power glitch or static electric discharge. Err 4 Battery Error. Battery voltage level was below 2 V when the IDS 430/433 was powered off. Err 5 Earom memory error.

  • Page 63: Hardware Installation And Wiring

    IDS 430/433 Users Manual Version 1.0 HARDWARE INSTALLATION AND WIRING This section describes installation and wiring information for the interface ports. There are two bi-directional serial ports, digital port with 3 TTL inputs, 3 TTL outputs, and one load cell input port. The serial ports are used to interface to a printer and to a host device or PC for continuous output.

  • Page 64: P.c. Board Diagram - Connectors, Jumpers, And Switches

    IDS 430/433 Users Manual Version 1.0 TXD 2 (RS232) (CL2 TX -) RXD 2 (RS232) RS485 TX - RS485 TX + RS485 RX - RS485 RX + Digital Output Port Connector TB4 TTL OUT 1 TTL OUT 2 TTL OUT 3 GROUND P.C.

  • Page 65: Analog Output Offset

    IDS 430/433 Users Manual Version 1.0 ISOLATED ANALOG OUTPUT OPTION IDS 430/433-AO ALOG OUTPUT OPTION The Analog Output option board is internally mounted inside the IDS indicator. The Analog Output has two jumpers, JP1 & JP2. These jumpers are used to configure the output format. Terminal block TB1 is for making external wiring connections.
  • Page 66 IDS 430/433 Users Manual Version 1.0 ASCII CHART ASCII ASCII ASCII ASCII Null " & Bell TAPE XOFF > > <- - 66 -...

  • Page 67: Specifications

    IDS 430/433 Users Manual Version 1.0 SPECIFICATIONS STANDARD FEATURES MODES OF OPERATION The IDS 430/433 is a versatile indicator for use in various industries SCALE SPECIFICATIONS and applications that can range from basic weighing, material testing Display Bright red LED; 1-inch x 6-digit numeric to more complex formula batch weighing.
  • Page 68 IDS 440 Weigh Scale Indicator Installation/Calibration/Operation Version 4.3 06/13/08 Program S440012x Industrial Data Systems, Inc. 3822 E. La Palma Ave. Anaheim Ca. 92807 Tech Support 714-921-1353 Website: www.industrialdata.com Email: Sales@industrialdata.com...
  • Page 69 Table of Contents Introduction ......................1 What’s In Each Section ......................2 WARRANTY INFORMATION ....................3 General Description.................... 4 IDS440 Display and Keyboard Diagram ...................4 The IDS440 Display ........................5 The IDS440 Keyboard........................5 Numeric Keypad ........................5 Function Keys ........................5 Control Keys ........................5 Installation and Setup..................6 Unpacking the IDS440 .......................6 Item check list ........................6 Installation Guide ........................6...
  • Page 70 Set Operation Parameters................21 Access Operation Parameters and Parameter Functions ............21 Operation Parameters Reference Tables ................21 Scale Parameters........................25 Parameter 1. Load Cell mv/V (3 mv/v) ................25 Parameter 2. Digital Filter (9) ..................25 Parameter 3. Display Update Rate (1) ................25 Parameter 4. Motion Detection Delay (6) ..............26 Parameter 5.
  • Page 71 Function 64 Configure Passwords ..................38 Function 65 Configure Print Formats ..................39 Function 66 Set Time and Date ....................43 Function 67 Display Operation Parameters ................43 Function 68 Print Operation Parameters ................43 Function 69 Diagnostic Tests....................43 Function 70 Initialize Operation Parameters to Factory Defaults ..........44 Function 71 Configure Event Monitor ..................44 Function 72 Scale Basic Function Editor ................45 Function 73 Initialize Function Memory ..................45...

  • Page 72: Introduction

    IDS440 Users Manual version 4.2 Introduction Introduction Congratulations on your purchase and welcome to the IDS440 User's Manual. This manual describes the installation, calibration and setup, and operation of the IDS440 weigh scale indicator. The IDS440 is a microprocessor based weight indicator with rugged design and state-of-the-art technology.

  • Page 73: What's In Each Section

    IDS440 Users Manual version 4.2 Introduction What’s In Each Section This manual is organized and divided into separate sections, which describe the installation, calibration, setup, operation, and testing of the IDS440. Some Sections, such as Installation, Setup and Calibration are intended for trained scale technicians familiar with the installation of computer equipment.

  • Page 74: Warranty Information

    Buyer's specifications except as specifically stated in writing by Industrial Data Systems, Inc. and contained in the contract. In no case is product to be returned without first obtaining permission and a Customer Return Authorization Number (RMA) from Industrial Data Systems, Inc.

  • Page 75: General Description

    IDS440 Users Manual version 4.2 General Description General Description This section gives you a general description on the operation of the IDS440's keyboard and display. The keyboard is used to initiate weighing functions, for data entry, maintenance, setup, and testing. The numeric display is used for weight and error display and for data entry.

  • Page 76: The Ids440 Display

    IDS440 Users Manual version 4.2 General Description The IDS440 Display The IDS440 DISPLAY consists of a 6 character NUMERIC display and 6 statuses LED’s The NUMERIC display is normally used to display the weight on the scale. The LED’s display the scale status. When lighted they indicate the following conditions: GROSS- The number displayed is the gross weight on the scale.

  • Page 77: Installation And Setup

    IDS440 Users Manual version 4.2 Installation and Setup Installation and Setup This section provides information about unpacking, installing, and setup of the IDS440. It also directs the installer to the appropriate sections of the manual for hardware and setup installation. Unpacking the IDS440 Installation begins with unpacking the IDS440.

  • Page 78: Connect Ids440 To Host Device (Optional)

    IDS440 Users Manual version 4.2 Installation and Setup Connect IDS440 to host device (optional) The Serial Communications Port 2 (TB2) provides a continuous output of scale data. This is used for connection to a host device such as a computer or to a remote display (scoreboard).

  • Page 79: Setup Guide

    IDS440 Users Manual version 4.2 Installation and Setup Setup Guide Setup the IDS440 in the following order: Initialize to Factory Defaults The IDS440 is initialized at the factory. It must be re-initialized if the program memory (EPROM) or the parameter memory (EAROM) is replaced. The Initialize function clears the memory and sets the configuration parameters to their default values.

  • Page 80: Using The Ids440

    IDS440 Users Manual version 4.2 Built In Application Programs Using the IDS440 The IDS440 has 7 function keys located at the bottom of the keyboard, a numeric keypad, and 2 control keys (ENTER, and CLEAR). This section of the IDS440 manual describes what the keys are used for and how to use them.

  • Page 81: Tare

    IDS440 Users Manual version 4.2 Built In Application Programs Tare TARE: AUTO Press the TARE key. The IDS440 reads the weight on the scale and stores it in the tare register. The IDS440 switches to NET mode and displays the net weight. KEYBOARD TARE: Use the numeric keys to enter a tare weight.
  • Page 82 IDS440 Users Manual version 4.2 Built In Application Programs...

  • Page 83: Built In Application Programs

    IDS440 Users Manual version 4.2 Built In Application Programs Built In Application Programs The following built in programs are available: 1. Fill to Setpoint. 2. Checkweigh: Under/Between/Over. 3. Weigh-in / Weigh-out. 4. Axle Weigh – Short Scale. 5. Axle Weigh – Long Scale. 6.

  • Page 84: Fill To Setpoint

    IDS440 Users Manual version 4.2 Built In Application Programs #1 Fill to Setpoint Press F1 key to enter a setpoint. Place an empty container on the scale. Press F2 key to begin filling. TTL output 1 turns on until the weight on the scale is equal or greater than the setpoint.

  • Page 85: Checkweigh: Under/Between/Over

    IDS440 Users Manual version 4.2 Built In Application Programs # 2 Checkweigh: Under/Between/Over The indicator monitors the scale for activity. When the scale goes above the ‘empty’ weight, the indicator waits for stable weight, and then outputs an indication of Under, Between (OK), or over.

  • Page 86: Weigh-In / Weigh-Out

    IDS440 Users Manual version 4.2 Built In Application Programs # 3 Weigh-in / Weigh-out This program uses the ID memory for weigh-in / weigh-out transactions. An ID record is created using the Weigh-in function. The Weigh-out function recalls the ID, calculates Gross/Tare/Net of the transaction, prints the transaction, and adds the net weight to the ID’s totals register.
  • Page 87 IDS440 Users Manual version 4.2 Built In Application Programs REBUILD ID MEMORY: Press the ENTER key when the display prompts, “rebuiLd”. The display then prompts “id”. Enter the numeric 0 then press ENTER to rebuild ID memory. COUNT UNUSED ID’S: Press the ENTER key when the display prompts “Count”. The display prompts “FrExxx”...

  • Page 88: Axle Weigh - Short Scale

    IDS440 Users Manual version 4.2 Built In Application Programs # 4 Axle Weigh – Short Scale Automatically weigh multiple axles (or containers), print each axle weight, and print axle total. Installation Connect the Red light / Green light relays. Green light = TTL out 1 TB4 pin 1 Red light = TTL out 2...

  • Page 89: Axle Weigh - Long Scale, Unattended

    IDS440 Users Manual version 4.2 Built In Application Programs # 5 Axle Weigh – Long Scale, Unattended Automatically weigh multiple axles (or containers), print each axle weight, and print axle total. Installation Connect the Red light / Green light relays. Green light = TTL out 1 TB4 pin 1 Red light =...

  • Page 90: Id, Tare, And Total

    IDS440 Users Manual version 4.2 Built In Application Programs # 6 ID, Tare, and Total This program uses the ID memory to store tare weights and totals. Enter ID Tare Data Press the F1 key. The display prompts "id". Enter up to 8 digits for ID and then press the ENTER key.

  • Page 91: Peak Hold Function

    IDS440 Users Manual version 4.2 Built In Application Programs enter a new value and then press the ENTER key. The next sequence number printed will be the entered value +1. Notes • The ID file maintenance functions are password level 1 protected. If a password has been configured (function 64) the operator will be prompted for the password before the file maintenance menu is displayed.

  • Page 92: Set Operation Parameters

    IDS440 Users Manual version 4.2 Set Operation Parameters Set Operation Parameters This section describes the operation parameters of the IDS440 and how their settings affect the operation of the weight indicator. Access Operation Parameters and Parameter Functions The parameters are accessed by holding the CLEAR key down and then pressing the ENTER key.

  • Page 93: Scale Parameters

    IDS440 Users Manual version 4.2 Set Operation Parameters Scale Parameters Parameter Name Default Max Value Pas Field Setting Loadcell mv/v Digital filter Display Update Rate Motion delay time Motion band Motion blanks display 0 (no) Zero tracking delay Zero tracking band Push button zero percent Primary units type 1 (lb)
  • Page 94 IDS440 Users Manual version 4.2 Set Operation Parameters Print label 88 30 char Print label 89 30 char Print label 90 30 char Print code 1 3 codes Print code 2 3 codes Print code 3 3 codes Print code 4 3 codes TTL remote control 1 (yes)
  • Page 95 IDS440 Users Manual version 4.2 Set Operation Parameters Parameter Functions Fn. No Function Name Password Level Display Calibration Audit Number Calibrate Scale - Deadload first Calibrate Scale - span first Calibrate Deadload Only Adjust Gain Calibration Configure Passwords Configure Print Formats Set Time and Date Display Operation Parameters Print Operation Parameters...

  • Page 96: Parameter 1. Load Cell Mv/V

    IDS440 Users Manual version 4.2 Set Operation Parameters Scale Parameters The scale parameters configure IDS440 for the weigh platform or load cell that it is connected to. The preceding table titled “SCALE PARAMETERS” lists the scale parameters and their factory settings. Use the “Field Setting” column to record any changes made to the factory default values.

  • Page 97: Parameter 4. Motion Detection Delay (6)

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameter 4. Motion Detection Delay (6) Motion detection delay is used by the motion detection function to determine if the scale is in motion (not stable). Enter the amount of time (in tenths of a second) that the scale must be stable for motion status to be false (scale status = stable).

  • Page 98: Parameter 10. Primary Units Type (1 [Lb])

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameter 10. Primary Units Type (1 [lb]) The scale is calibrated in the primary units. The UNITS key is used to toggle the weight display between primary units and alternate units. Enter the number that corresponds with the primary units: 0 = UNDEFINED, no units printed 1 = lb...

  • Page 99: Parameter 15. Alternate Count-By (5)

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameter 15. Alternate Count-by (5) Enter the alternate units count-by. Parameter 16. Alt Units Conversion Factor (45,360) The IDS440 calculates the alternate weight by multiplying the primary weight by the conversion factor and then dividing by 100,000. The following table lists some common conversions.

  • Page 100: Parameter 21. Deadload Factor

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameter 21. Deadload Factor The deadload factor is automatically calculated by the calibration function. This parameter is not accessible from the keyboard. Parameter 22. Weight Conversion Factor The weight conversion factor is automatically calculated by the calibration function. This parameter is not accessible from the keyboard.

  • Page 101: Parameter 24 Serial Port 1 Baud Rate (1 [9600 Baud])

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameter 24 Serial Port 1 Baud Rate (1 [9600 baud]) Enter a baud number from the table below to select a baud rate from the description column. (*HS baud rates for the 100 samples per sec version only). Baud Number Baud Description 9600 Baud...

  • Page 102: Parameter 28 Tx2 Format (2 Condec Format)

    IDS440 Users Manual version 4.2 Set Operation Parameters Enter a station ID (1 to 254) for multi-drop network configuration • Enter 255 for single station remote control • Parameter 28 TX2 Format (2 Condec format) Serial Port 2 can be used for continuous transmission of scale data. The TX2 Format parameter determines what is sent.

  • Page 103: Printer Parameters

    IDS440 Users Manual version 4.2 Set Operation Parameters Printer Parameters The IDS440 provides a universal printer interface for various printers. The printer interface allows you to select and customize the data output for serial or parallel printers. The serial interface option uses Serial Port 1 (TB1) for connection to the printer. The parallel interface uses the TTL I/O Port (TB4) for connection to the printer.

  • Page 104: Parameters 35, 36, 37, And 38: Print Codes

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameters 35, 36, 37, and 38: Print Codes The IDS440 provides 4 programmable print codes. The print codes are used to send special setup parameters to the printer, such as select print size or select print font. Each print code is up to 4 characters long.

  • Page 105: Parameters 51-58 Keyboard Event Functions

    IDS440 Users Manual version 4.2 Set Operation Parameters Parameters 51-58 Keyboard Event Functions The keyboard event functions determine what actions take place when a key is pressed. The Power on start function activates a function when power is applied to the indicator. Number Parameter Name Default Value Password...

  • Page 106: Parameter Functions

    IDS440 Users Manual version 4.2 Parameter Functions Parameter Functions The parameter functions are used to set parameters that are too complex for a single numeric entry. The following table lists the parameter functions: Parameter Functions Fn. No Function Name Password Level Display Calibration Audit Number Calibrate Scale - deadload first Calibrate Scale - span first...

  • Page 107: Function 59 Display Calibration Audit Number

    IDS440 Users Manual version 4.2 Parameter Functions To exit configuration and store changes, press the CLEAR key when “CFG xx” is being displayed. To exit configuration and NOT store changes, enter 999 when “CFG xx” is being displayed. The display prompts “Abort”. Press the ENTER key to abort (exit without saving changes) or press the CLEAR key if you do not want to abort.

  • Page 108: Function 61 Calibrate Scale - Span First

    IDS440 Users Manual version 4.2 Parameter Functions Hold the CLEAR key down and press the ENTER key to enter the configure mode. 1. Enter CFG 60. The IDS440 prompts “dEAdld”. Remove all weight from the scale. Press the ENTER key. The IDS440 reads the scale’s deadload weight. NOTE: press the CONTINUE key (Units) to skip deadload read.

  • Page 109: Function 64 Configure Passwords

    IDS440 Users Manual version 4.2 Parameter Functions 3. Press the ‘1’ key to adjust by 1, press the ‘2’ key to adjust by 10, the ‘3’ key to adjust by 100, or the 4 key to adjust by 1000. Use the UNITS key (↓) and the PRINT key (↑) to increase or decrease the displayed weight until the displayed weight is the same as the weight on the scale.

  • Page 110: Function 65 Configure Print Formats

    IDS440 Users Manual version 4.2 Parameter Functions Function 65 Configure Print Formats Use function 65 to modify print formats to meet your print requirements. The print formats are grouped into PAGES that are used for generating print data onto a form. Each page is organized into rows and columns as follows: Line No.
  • Page 111 IDS440 Users Manual version 4.2 Parameter Functions Page List FORMAT DESCRIPTION PAGE 1 Prints when the IDS440 is in the GROSS weight mode. PAGE 2 Prints when the IDS440 is in the NET weight mode. PAGE 3 Used by Scale Basic functions when needed. PAGE 4 Used by Scale Basic functions when needed.
  • Page 112 IDS440 Users Manual version 4.2 Parameter Functions Print Format Design Example EXAMPLE PRINT: 1111111111222222222233333333334 COLUMN 1234567890123456789012345678901234567890 LINE GROSS 54785 LB TARE 12451 LB 42243 LB TIME 03:45 PM DATE 05 AUG 1999 EXAMPLE FORMAT DESIGN WORKSHEET: Page:1 Item Description Line No. Column Item No.
  • Page 113 IDS440 Users Manual version 4.2 Parameter Functions Format Design Worksheets Page Item Description Line No. Column Item No. Page Item Description Line No. Column Item No.

  • Page 114: Function 66 Set Time And Date

    IDS440 Users Manual version 4.2 Parameter Functions Function 66 Set Time and Date Use function 66 to set the time and date. Entering 19 can display the time and date when the meter is in the idle mode. Date will be printed in a Y2K compliant four-digit year. 1.

  • Page 115: Function 70 Initialize Operation Parameters To Factory Defaults

    IDS440 Users Manual version 4.2 Parameter Functions Test # Hardware Tested Description Serial Com. Port 1 Display input data. Serial Com. Port 1 Display input error count. Serial Com. Port 1 Transmit data. Serial Com. Port 2 Display input data. Serial Com.

  • Page 116: Function 72 Scale Basic Function Editor

    IDS440 Users Manual version 4.2 Parameter Functions 4. Use the UNITS key (↓) or the PRINT key (↑) to scroll through the parameter numbers. Press the CLEAR key to exit from the current Event number. Press the CLEAR key again to exit from event monitor data entry. Function 72 Scale Basic Function Editor Use function 72 to create or modify Scale Basic functions.

  • Page 117: Parameter 76 Debug Mode For Event Monitors And Scale Basic

    IDS440 Users Manual version 4.2 Parameter Functions Parameter 76 Debug mode for Event monitors and Scale Basic The Debug mode is used to ‘debug’ event monitors and scale basic functions. Enter a 1 to activate debug mode, enter a 0 to disable debug mode. When debug mode is enabled Scale Basic functions ‘single step’.
  • Page 118 IDS440 Users Manual version 4.2 Parameter Functions • Parameter 79 must be set to 1 to enable the IDS440 to use the multi-point Linearization calibration parameters. • Use the UNITS key (↓) to continue to the next calibration point if the current point has already been calibrated.

  • Page 119: Diagnostic Tests

    IDS440 Users Manual version 4.2 Diagnostic Tests Diagnostic Tests The DIAGNOSTIC TESTS are accessed using configuration function 69. Hold the CLEAR key down and press the ENTER key. The display prompts “CFG xx” where xx is the currently selected parameter. Enter 69 and press the ENTER key to access the DIAGNOSTIC TESTS.

  • Page 120: Diagnostic Test 3: Serial Com Port 1 - Transmit Data

    IDS440 Users Manual version 4.2 Diagnostic Tests Diagnostic Test 3: Serial Com Port 1 - Transmit Data This test transmits data out of serial communications port 1. The display prompts: “OUT 0”. Press the ENTER key to send data. Serial Port 1 transmits “1234567890ABCDEF” and prompts “OUT 1”...

  • Page 121: Diagnostic Test 8: Test A/D

    IDS440 Users Manual version 4.2 Diagnostic Tests display. The data will not transmit if the BUSY signal (TB4 pin 14) is active (TTL high). Check the cable connections and the sending device. Diagnostic Test 8: Test A/D This test displays the (filtered) raw data being read from the A/D converter. Use this test to determine optimum deadload and gain settings.

  • Page 122: Troubleshooting

    IDS440 Users Manual version 4.2 Troubleshooting Troubleshooting The following table describes the probable causes to some problems you may encounter. Most problems can be resolved by using the information provided in the table. Problems And Probable Causes Problem Probable Causes Printer does not print * Cable connection problem or invalid pin connections.

  • Page 123: Error Messages

    IDS440 Users Manual version 4.2 Troubleshooting Error Messages Error Description Err 0 Power on zero error. See parameter 20. Err 1 Keyboard error. Occurs during power up while a key on the keyboard is being pressed or one of the remote switch inputs is activated. Err 2 Restart Trap.

  • Page 124: Hardware And Wiring

    IDS440 Users Manual version 4.2 Hardware and Wiring This section describes installation and wiring information for the interface ports. There are two bi-directional serial ports, one parallel port with TTL inputs and outputs, and one load cell input port. The serial ports are used to interface to a printer and to a host device or PC for continuous output.

  • Page 125: Serial Port 1 Connector - Tb 1

    IDS440 Users Manual version 4.2 Serial Port 1 Connector - TB 1 For RS232 input, set switch S1 to RS232 position, and for current loop input, set the switch to CL position. NOTE: Jumper pin 7 CTS to 8 RTS if unit locks up on “Print”. Serial Port 1 - TB1 Pin # Signal Name RS232 TXD (transmit data)

  • Page 126: Ttl I/O Port Connector - Tb 4

    IDS440 Users Manual version 4.2 TTL I/O Port Connector - TB 4 TTL outputs 1 thru 8 will drive 24ma at TTL low level, and 8ma at TTL hi level. Output 9 is an open collector output with 4.7k-ohm resistor to +5V. TTL I/O - TB 4 Pin # Signal Name TTL Output 1 (Printer Data 1)

  • Page 127: P.c. Board Diagram - Connectors, Jumpers, And Switches

    IDS440 Users Manual version 4.2 P.C. Board Diagram - Connectors, Jumpers, and Switches RS232 test connector Serial Port 1 Serial Port 2 Com 1 input Power Supply Connector 1 23 4 5 67 8 9 1 2 34 5 67 8 9 RS232 Com 2 input Display...

  • Page 128: Sample Cable Drawings

    IDS440 Users Manual version 4.2 Sample Cable Drawings Load Cell LOAD CELL TB 3 Signal + Signal - Excitation + Sense + Sense - Excitation - Shield Note: connect sheild to the enclosure connector hood IDS150A/152/160/320 Serial Com Port 1 IDS150A/152/160/320 (RS232) DB 25 PIN MALE...

  • Page 129: Dt210/Ids550/Ids710/Pc (Continuous Output Port)

    IDS440 Users Manual version 4.2 DT210/IDS550/IDS710/PC (Continuous Output Port) Serial Com Port 2 DT210 / IDS550 / IDS710 (RS232) DB 25 PIN MALE Serial Com Port 2 DT210 / IDS550 / IDS710 (20ma Current Loop) CL1 TX DB 25 PIN MALE Hewlett Packard Smart Wand HBCR-8xxx series Serial Com Port 1 Bar Code Reader HBCR-8xxx...

  • Page 130: Parallel (Centronix) Printer

    IDS440 Users Manual version 4.2 Parallel (Centronix) Printer TTL I/O Port PRINTER FAULT - BUSY + Data 1 Data 2 Data 3 Data 4 Data 5 Data 6 Data 7 Data 8 STROBE - Ground (GND) 36 PIN CENTRONIX TB 4 Remote Switch Inputs Scale Basic Function 1 TTL I/O Port...

  • Page 131: Ids440 Specifications

    IDS440 Users Manual version 4.2 IDS440 Specifications Display 1 inch x 6-digit numeric, 6 LED status indicators. Keyboard Sealed keyboard with tactile feel. I/O Ports Load Cell Interface Port. Serial port 1 - RS232 or Cur. Loop. Serial port 2 - RS232 or RS485. 9 TTL outputs.

  • Page 132: Ascii Chart

    IDS440 Users Manual version 4.2 ASCII CHART ASCII ASCII ASCII DEC ASCII Null " & Bell TAPE XOFF > > <-...

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