Martin Yale Dry-Lam Deluxe Operation Manual
Martin Yale Dry-Lam Deluxe Operation Manual

Martin Yale Dry-Lam Deluxe Operation Manual

40" roll laminators

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Operation Manual
Dry-Lam Element Series
Standard, Deluxe, and Professional
40" Roll Laminators
DO NOT DISCARD BOX AND/OR ORIGINAL PACKAGING!!!
IF, FOR ANY REASON, YOU NEED TO SHIP YOUR MACHINE BACK AND YOU DISCARD THE ORIGINAL
PACKAGING, YOU WILL BE RESPONSIBLE FOR PURCHASING ANOTHER BOX AND THE FREIGHT TO SHIP
THE BOX TO YOU.
PLEASE READ THESE INSTRUCTIONS PRIOR TO OPERATING THE LAMINATOR. FAILURE TO LOAD FILM
CORRECTLY WILL VOID ALL WARRANTIES.

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Summary of Contents for Martin Yale Dry-Lam Deluxe

  • Page 1 Operation Manual Dry-Lam Element Series Standard, Deluxe, and Professional 40” Roll Laminators DO NOT DISCARD BOX AND/OR ORIGINAL PACKAGING!!! IF, FOR ANY REASON, YOU NEED TO SHIP YOUR MACHINE BACK AND YOU DISCARD THE ORIGINAL PACKAGING, YOU WILL BE RESPONSIBLE FOR PURCHASING ANOTHER BOX AND THE FREIGHT TO SHIP THE BOX TO YOU.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................... 4 IMPORTANT SAFETY INSTRUCTIONS ....................4 IMPORTANT SAFEGUARDS ........................5 UNPACKING AND ASSEMBLY ........................6 COMPONENTS ............................7 HEAT CONTROL ............................9 SET TEMPERATURE ..........................9 RECOMMENDED TEMPERATURE AND SPEED ..................10 OPERATION ............................10 LOADING LAMINATING FILM ONTO MANDRELS ...................
  • Page 4: Introduction

    INTRODUCTION Thank you for choosing the Element Series Roll Laminator by Dry-Lam. Our goal is to produce quality, user-friendly laminating machines with features that enable you to easily create excellent results with each use. Before using the machine for the first time, please take a few minutes to read this user manual.
  • Page 5: Important Safeguards

    IMPORTANT SAFEGUARDS For your protection, do not connect the laminator to electrical power or attempt to operate it until you read these instructions completely. Keep these instructions in a convenient location for future reference. This instruction manual and labels affixed to the laminator are important safety messages.
  • Page 6: Unpacking And Assembly

    • Do not operate the laminator with a damaged power supply cord or plug, or after it malfunctions or has been damaged in any manner. • Keep the power cord away from hot or wet surfaces • Do not overload electrical outlets beyond their capacity as this can result in fire or electrical shock.
  • Page 7: Components

    COMPONENTS The figures below show the location of the major components and controls on the Element Series laminators. You should become familiar with the components and controls of your Dry- Lam model prior to operating the unit. TOP IDLER TOP HEATED ROLLER SUPPLY MANDREL TOP SUPPLY...
  • Page 8 Control Panel [a] Temperature Readout – displays set temperature of the laminator [b] Ready Indicator Light – LED light would come on and remains completely illuminated when the machine has reached the set laminating temperature. [c] Hot Button – When pressed, the front top & bottom rollers’ temperature are set by default to 230F. [d] Temperature Control Buttons –...
  • Page 9: Heat Control

    HEAT CONTROL Element Series Your new Laminator has a digital heat controller. Users can easily adjust the set temperature for the heated rollers to achieve the best quality lamination. The controller has been calibrated to accurately display the roller temperature in the laminating range. The laminating temperature should be adjusted according to the film thickness and the item being laminated.
  • Page 10: Recommended Temperature And Speed

    RECOMMENDED TEMPERATURE AND SPEED The following chart has recommended temperature and speed settings using standard laminating film. Please check the specifications on your film for proper melting temperatures. Table 1 Material Temperature Range Speed 1.5 mil (.0015”) (standard LDPE/school film) 265°F - 275°F 3 mil (.003”) (standard LDPE/school film) 265°F - 275°F...
  • Page 11: Threading Laminating Film

    THREADING LAMINATING FILM These instructions apply to poly-in film rolls (shiny side out, dull side in). 1. For the top supply roll place the mandrel ends into the slots in the top of the laminator. If you are facing the front of the laminator the film should unwind toward you from the bottom of the roll as in Figure 3 below.
  • Page 12 4. Pull 6"-12" of film from the bottom roll. Pass it under the lower idler bar and drape the film from the bottom roll over the film from the top roll. Since the rollers are hot the bottom film will adhere to the top film.
  • Page 13: Adjusting Mandrel/Film Tension

    ADJUSTING MANDREL/FILM TENSION Each type of laminating film has different characteristics and may require laminator adjustment. The tension should be set so that the film moves over the rollers without dimples as the film enters the laminator. Best results are obtained if tension adjustments are made while the unit is at operating temperature.
  • Page 14: Mounting & Laminating

    Note: You may want to run a test lamination first as any item that passes between the rollers will be laminated and cannot be recovered until it exits the rear of the laminator. 5. Additional items may be fed in sequence, keeping enough distance between sheets for trimming. 6.
  • Page 15: Safety Shield

    11. If using thermal mount boards set the machines temperature to the manufacturers’ specification and decrease speed to allow heat to penetrate your print and activate the adhesive. There will be no liner SAFETY SHIELD The safety shield is a safety feature designed to prevent accidental contact with the heated rollers. Rollers can reach up to 325°F and are extremely hot.
  • Page 16: Maintenance

    using quality film. If the temperature is set correctly and the film is not bonding then the film is most likely bad. PROBLEM: Wrinkles on laminated item running parallel with supply rolls. ACTION: Increase film mandrel tension on top and/or bottom supply rolls; only small amounts between tests.
  • Page 17: Removing Wrap-Arounds

    1. Allow the rollers to cool. 2. Remove the Feed Table by lifting and pulling it toward you to expose the rollers. 3. Cut the plastic film from the supply rolls and where it exits the rollers. Pull the film toward you and away from the rollers.
  • Page 18: Warranty

    WARRANTY & RETURN POLICY WARRANTY Your laminator is warranted to be free of defects in material and workmanship for a period of 1 year from the date of original purchase. In the event of a manufacturers defect in materials or workmanship or for assistance with the operation of a malfunction, please call Dry-Lam Tech Support at 800-225-5644 and provide the model number, serial number, dealer purchased from and the date of purchase.
  • Page 20 By Martin Yale Industries 251 Wedcor Ave. Wabash, IN 46992 800-225-5644 | info@drylam.com Drylam.com | martinyale.com M-S0271004 R2 6-21...

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