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INSTRUCTION MANUAL
Machine type:
Version:
Built in:
Application:
1/51
®
FORCE-LIFT
Vacuum Lifter
02/2021
2022
For the horizontal transport of airtight an porous
materials. Load capacity up to 75kg depending
on the configuration
Carefully read and observe the instruction manual!
Keep the manual readily available for future reference!
FORCE-LIFT
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Table of Contents
Related Manuals for AERO-LIFT FORCE-LIFT
Summary of Contents for AERO-LIFT FORCE-LIFT
- Page 1 INSTRUCTION MANUAL Machine type: ® FORCE-LIFT Vacuum Lifter Version: 02/2021 Built in: 2022 For the horizontal transport of airtight an porous Application: materials. Load capacity up to 75kg depending on the configuration Carefully read and observe the instruction manual!
- Page 2 (print, photocopy, microfilm or another process) nor stored, processed or distributed using electronic systems without the written consent of AERO-LIFT Vakuumtechnik GmbH. Noncompliance will result in seeking damages to cover losses. The vacuum lifter complies with CE guidelines in accordance with the applicable regulations and directives.
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Page 3: Table Of Contents
Fastening/changing the suction foot ..........................23 Options, spare and wear parts ........................25 Replacement seal ................................25 Further spare parts ................................. 26 AERO-LIFT Service ............................... 26 Maintenance, inspection and repairs ......................27 Inspection intervals ................................ 28 Maintenance and repairs ..............................29 Transport, setup and storage ........................ -
Page 4: Abbreviations And Definitions
The type label is attached to the rear of the control head. It is structured as follows: The specified model name can be deciphered as follows: Further applicable documents Appendix No. Document Manufacturer Operating instructions, spare parts AERO-LIFT Vakuumtechnik GmbH list and instructions for sound- proofing box of the vacuum pump 4/51 FORCE-LIFT ®... -
Page 5: Explanation Of Safety Instructions
Indicates possible damage to property and provides specific information Explanation of symbols Warning signs: Warns or indicates a hazardous area. Different symbols in the Warns of tipping over and serious warning triangle explain a danger in injury due to crushing more detail FORCE-LIFT 5/51 ®... - Page 6 Warns of serious injuries due to Warns of falling objects crushing of limbs Bid signs: Instructs personnel to unplug the Instructs personnel to wear power cord protective shoes Instructs personnel to wear Instructs personnel to wear protective clothing protective gloves 6/51 FORCE-LIFT ®...
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Page 7: Remaining Risks In Case Of Use
✓ Do not remove the protective covers. ✓ When moving, keep the one hand on the control head and the other hand on the product being transported. ✓ Always wear personal protective equipment when installing and making adjustments! WARNING! FORCE-LIFT 7/51 ®... - Page 8 Crushing of fingers/ hands at the device or between the component and device can lead to injuries. ✓ When operating the device, exercise extreme caution! ✓ Always wear personal protective equipment when working on or with the device! 8/51 FORCE-LIFT ®...
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Page 9: Operator Obligations And Liability
Maintenance of the electrical equipment may only be carried out by a qualified electrician. • Warranty and liability claims for personal injuries and property damage are excluded when one or more of the aforementioned requirements have been disregarded. FORCE-LIFT 9/51 ®... -
Page 10: General Safety Instructions
Control head and suction feet as well as vacuum lift tube can be swivelled using swivel joints; the suction foot can be swivelled up to 90°. At the time the FORCE-LIFT vacuum lifter was placed on the market, it is designed/suited for the following variations of suction feet: •... -
Page 11: Structure And Function
Ambient temperature (storage): +15 to + 25 °C Rel. air humidity (operation and storage) max. 80 % Vacuum pump: 230V/400V, 2,4KW Pump: VAL 50T, 80T, Vacuum blower: 400V, 3KW Blower: SV400/2 Noise level Pump: 56 dB(A) Blower: 71 FORCE-LIFT 11/51 ®... -
Page 12: Functional Description
Regulating the external air in the control head either raises or decreases the vacuum in the entire system. Adding external air reduces the 12/51 FORCE-LIFT ®... -
Page 13: Operator Controls
(5) 360° rotating function (6) Lift/lower control button ® The FORCE-LIFT is operated with only one hand with the control head. The load is lifted up using the “Lift/Lower” button (6). If it is released slowly, the load moves downward again. The unlock button (2) must be pressed to unlock. It is used as a safety lock mechanism for the lowering function. -
Page 14: Safety Devices
A safety non-return valve (not shown) prevents a rapid drop in the vacuum in case of a power failure and thus the load from falling. In case of a power failure, the vacuum is decreased and the lift tube is slowly lowered. 14/51 FORCE-LIFT ®... -
Page 15: Components
(1) Vacuum blower The vacuum for the vacuum lifter is generated using the vacuum blower (1). The powerful blower can be switched on and off using the power switch or a radio control. See further applicable documents. FORCE-LIFT 15/51 ®... -
Page 16: Suction Feet (Options)
It consists of two suction plates (2). They can be adjusted in width with the adjustment (3) to adapt to the width of the products to be transported. Round suction foot 16/51 FORCE-LIFT ®... - Page 17 The bag suction foot consists of a basic housing (1) and the circumferential seal (2). The sponge-like design of the lower seal can compensate for unevenness in the surface of the product to be transported. FORCE-LIFT 17/51 ®...
- Page 18 60kg max. 60kg max. 60kg max. 75kg food at 60% at 60% at 60% at 60% at 60% VUSS 3014143 max. 20kg max. 45kg max. 20kg max. 45kg 200x200mm at 30% at 45% at 30% at 45% 18/51 FORCE-LIFT ®...
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Page 19: Installation
(3). Make sure that the closure is airtight! Fasten the lift tube (1) to the cup with the ball bearing on top (suspension) in a positive-fit manner. In this case, screw the wire spiral onto the groove. Make sure that the closure is airtight! FORCE-LIFT 19/51 ®... -
Page 20: Electrical Connection
For the start-up of the vacuum pump or blower, observe the information provided in the further applicable documents! Electrical connection NOTE Vacuum blower When using an vacuum blower as a vacuum generator, the electrical fuse protection must be a C16 fuse. 20/51 FORCE-LIFT ®... -
Page 21: Handling And Operation
(3) Vacuum pump or blower connected to the mains and switched on The vacuum lifter can be raised or lowered by pressing the release button (2) and button (4) together. FORCE-LIFT 21/51 ®... - Page 22 When using the box lifter, adjust the suction foot (6) to the width of the product to be transported by adjusting the two suction plates. After moving the suction plates, the retaining screws are to be retightened again. 22/51 FORCE-LIFT ®...
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Page 23: Fastening/Changing The Suction Foot
2. Suction foot to be changed is available, functional and placed on a base 3. Raise the vacuum lifter (1) by pressing the unlock button (4) and the button (2). Release the unlock button (2) at the required height. FORCE-LIFT 23/51 ®... - Page 24 → Suction foot was fastened or replaced. NOTE Placement of suction feet Do not store or place the suction feet with the seal facing down! Placing the suction feet with the seal facing down can damage the seals. 24/51 FORCE-LIFT ®...
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Page 25: Options, Spare And Wear Parts
Double rectangular suction food 3089900 2033337 2x110x300mm Round suction food Ø210R 3089973 2031214 Round suction food Ø270R 3089972 2031211 Barrel suction food 3090113 3020675 Ø180T Barrel suction food 3090109 3020670 Ø220 Hook suction food 3080511 Vuss 200x200mm 3014143 2014805 FORCE-LIFT 25/51 ®... -
Page 26: Further Spare Parts
Note: Your lifting tube diameter and the vacuum generator used can be read from the type label in the model designation. AERO-LIFT Service If you need help with repair or replacement of spare parts, contact AERO-LIFT Service directly at: AERO-LIFT Vakuumtechnik GmbH Turmstraße 1... -
Page 27: Maintenance, Inspection And Repairs
✓ Shutdown the system for maintenance and cleaning work. ✓ Always wear personal protective equipment when working on or with the device! NOTE Vacuum pump/blower For maintenance, inspection and repair of the vacuum pump or blower, observe the information provided in the further applicable documents! FORCE-LIFT 27/51 ®... -
Page 28: Inspection Intervals
(e.g. heat) Check/ test after Depending on the type and Qualified person scope of the damage, the - exceptional occurrences occurrence or repair. (e.g. accidents, changes to the machine, natural events, prolonged period of non-use) - Repair work 28/51 FORCE-LIFT ®... -
Page 29: Maintenance And Repairs
Thoroughly clean the prefilter (1) with a small compressor, flushing medium or air filter cleaner. Replace prefilter (1) if very dirty. → Prefilter was cleaned or replaced. Clean/replace the vacuum filter Requirements Vacuum pump/blower switched off Open vacuum filter of the blower (2) or the vacuum pump (1). FORCE-LIFT 29/51 ®... - Page 30 Remove filter insert and clean. This depends on the type of dirt (wood chips, dust, etc.) Throughly clean the vacuum filter (1,2) with a small compressor, flushing medium or air filter cleaner. Replace the vacuum filter (1,2) if very contaminated. → Vacuum filter was cleaned or replaced. 30/51 FORCE-LIFT ®...
- Page 31 ✓ Do NOT touch or reach between individual suction plates (double-rectangular suction foot), quick-changing coupling and suction foot or between other components! ✓ Carefully install the vacuum lifter. ✓ Always wear personal protective equipment when installing and making adjustments! FORCE-LIFT 31/51 ®...
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Page 32: Transport, Setup And Storage
In case of prolonged non-use, store the device in a clean and dry location. Protect the device from the effects of weather, chemical substances (e.g. acids, bases) and vapors. For storage, let the vacuum lifter to hang or attach it to the edge of the used crane or jib (1). 32/51 FORCE-LIFT ®... -
Page 33: Disassembly And Disposal
Do not store or place the suction feet with the seal facing down! Placing the suction feet with seal facing down can damage the seals. Disassembly and disposal The legal regulations that apply for waste disposal at the site of use must be observed. FORCE-LIFT 33/51 ®... -
Page 34: Eu Declaration Of Conformity
Machine number: 2022 Built in: Other applicable technical standards and specifications: EN 14238: 2010-02 Cranes - Non-fixed load lifting attachments Authorized representative for technical documentation: AERO-LIFT Vakuumtechnik GmbH, Turmstraße 1, 72351 Geislingen Location, Date: 15.10.2021 Geislingen-Binsdorf, Signature: Tobias Pauli Original... -
Page 35: 10 Annex
LIST OF CONTENS 10 Annex Appendix No. Document Manufacturer Operating instructions of vacuum generator AERO-LIFT Vakuumtechnik GmbH FORCE-LIFT 35/51 ®... -
Page 36: Vacuum Pump Operating Instructions
VACUUM PUMP OPERATIONG INSTRUCTIONS Vacuum pump operationg instructions 36/51 FORCE-LIFT ®... - Page 37 LIST OF CONTENS FORCE-LIFT 37/51 ®...
- Page 38 VACUUM PUMP OPERATIONG INSTRUCTIONS 38/51 FORCE-LIFT ®...
- Page 39 LIST OF CONTENS FORCE-LIFT 39/51 ®...
- Page 40 VACUUM PUMP OPERATIONG INSTRUCTIONS 40/51 FORCE-LIFT ®...
- Page 41 LIST OF CONTENS FORCE-LIFT 41/51 ®...
- Page 42 VACUUM PUMP OPERATIONG INSTRUCTIONS 42/51 FORCE-LIFT ®...
- Page 43 LIST OF CONTENS FORCE-LIFT 43/51 ®...
- Page 44 VACUUM PUMP OPERATIONG INSTRUCTIONS 44/51 FORCE-LIFT ®...
- Page 45 LIST OF CONTENS FORCE-LIFT 45/51 ®...
- Page 46 VACUUM PUMP OPERATIONG INSTRUCTIONS 46/51 FORCE-LIFT ®...
- Page 47 LIST OF CONTENS FORCE-LIFT 47/51 ®...
- Page 48 VACUUM PUMP OPERATIONG INSTRUCTIONS 48/51 FORCE-LIFT ®...
- Page 49 LIST OF CONTENS FORCE-LIFT 49/51 ®...
- Page 50 VACUUM PUMP OPERATIONG INSTRUCTIONS 50/51 FORCE-LIFT ®...
- Page 51 LIST OF CONTENS FORCE-LIFT 51/51 ®...
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