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Doosan DL200-3 Shop Manual
Doosan DL200-3 Shop Manual

Doosan DL200-3 Shop Manual

Wheel loader
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Shop Manual
DL200-3 Wheel Loader
Serial Number 10001 and Up
DOOSAN and the DOOSAN logo are registered
trademarks of DOOSAN Corporation in the United
950106-00440E
States and various other countries around the
world.
June 2012
Copyright DOOSAN 2012
Original Instructions

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Summary of Contents for Doosan DL200-3

  • Page 1 Shop Manual DL200-3 Wheel Loader Serial Number 10001 and Up DOOSAN and the DOOSAN logo are registered trademarks of DOOSAN Corporation in the United 950106-00440E States and various other countries around the world. June 2012 Copyright DOOSAN 2012 Original Instructions...
  • Page 2 Table of Contents Safety Wheel Loader Safety ................SP002397 Specifications Specification for DL200-3 ..............SP002595 General Maintenance General Maintenance Instructions ............SP002454 Standard Torques ................. SP002404 Drivetrain Transmission and Torque Converter (ZF 4WG-160) ......SP002596 Transmission Error Codes (ZF) ............SP002423 Axle (ZF-MT-L 3075 II) .................
  • Page 3 Main Pump.................... SP002440 Main Control Valve ................SP002602 Load Isolation System ................SP002603 Cooling System..................SP002660 Pilot System..................SP002445 Hydraulic Schematic DL200-3 / DL220-3 ..........SP002661 Electrical System Air Conditioner ..................SP002447 Electrical System .................. SP002662 Electrical Schematic DL200-3 / DL220-3..........SP002666...
  • Page 4 SP002397 WHEEL LOADER SAFETYSP002397 Wheel Loader Safety Edition 3 Wheel Loader Safety SP002397 Page 1...
  • Page 5: Table Of Contents

    Table of Contents Wheel Loader Safety Safety Instructions ..........5 Applicable Models ..........5 Safety Messages ..........6 Safety Decals ............7 General..............8 Transportation ............ 19 Operation ............21 Maintenance ............39 Environment and Circumstances......54 Wheel Loader Safety SP002397 Page 3...
  • Page 6: Safety Instructions

    APPLICABLE MODELS The contents of this section apply to the following models and serial number ranges. MODEL SERIAL NUMBER RANGE DL200-3 10001 and Up DL220-3 10001 and Up DL250-3 10001 and Up DL300-3...
  • Page 7: Safety Messages

    SAFETY MESSAGES Safety messages and safety decals included in this manual and on the machine provide instructions how to operate, service and maintain the machine. Safety messages and safety decals indicate potential hazards and describe safety precautions required to avoid hazards. Operator and maintenance personnel should read and understand these safety messages and decals before beginning operation or maintenance.
  • Page 8: Safety Decals

    Other Signal Words In addition to safety signal words, the following signal words are used to indicate proper and effective use of machine. IMPORTANT This signal word identifies procedures which must be followed to avoid damage to machine. NOTE: The word "NOTE" identifies information for effective use.
  • Page 9: General

    Proper Work Tools and Attachments Only use work tools and attachments that are recommended by DOOSAN for use on DOOSAN machines. When installing and using optional attachments, read instruction manual for attachment, and general information related to attachments in this manual.
  • Page 10 Never use attachment as a work platform or manlift. Contact your DOOSAN distributor about auxiliary hydraulic kits for attachments installation. If you are in doubt about the compatibility of a particular attachment with the machine, consult your DOOSAN distributor.
  • Page 11 Additional protection for operator's cabin may be required such as a Falling Object Protective Structure (FOPS) or window guards. Contact your DOOSAN distributor for information on available protective HAOA110L guards. Figure 2 To prevent personnel from being struck by flying objects, keep personnel out of work area.
  • Page 12 Crushing and Cutting Keep objects away from moving fan blades. Fan blades can throw and cut objects. Do not use a wire rope that is kinked or frayed, or a wire rope with any loss of diameter. Wear leather gloves when handling a wire rope.
  • Page 13 Hot Coolant and Oils - Burn Prevention Do not touch any part of an operating engine. Immediately after operations are stopped, coolant, engine oil, and hydraulic oil are at their highest temperatures. The radiator and hydraulic tank are still under pressure. Always wait for temperature to cool down.
  • Page 14: Operation

    Maintenance The machine and some attachments have components that reach high temperatures under normal operating conditions. The primary source of high temperatures are the engine and exhaust system. If damaged or incorrectly maintained, the electrical system can be a source of arcs or sparks. Flammable debris (leaves, straw, etc.) must be removed regularly.
  • Page 15 Our support email: ebooklibonline@outlook.com...