Related Manuals for Doosan DL300-3
Summary of Contents for Doosan DL300-3
- Page 1 Shop Manual DL300-3 / DL350-3 Wheel Loader Serial Number 10001 and Up 950106-00431E April 2012...
- Page 2 Table of Contents Safety Wheel Loader Safety ................SP002397 Specifications Specification for DL300-3 / DL350-3............. SP002473 General Maintenance General Maintenance Instructions ............SP002454 Standard Torques ................. SP002404 Engine Engine....................SP002541 Engine Coolant Heater (Option) ............SP002328 Drivetrain Transmission and Torque Converter (ZF 4WG) ........SP002519 Transmission and Torque Converter (ZF 5WG) (Option) .....
- Page 3 Load Isolation System ................SP002487 Cooling System..................SP002488 Pilot System..................SP002445 Hydraulic Schematic DL300-3 / DL350-3 ..........SP002489 Electrical System Air Conditioner ..................SP002447 Electrical System .................. SP002575 Electrical Schematic DL300-3 / DL350-3 / DL420-3 / DL450-3 .... SP002449 Table of Contents Page II...
- Page 4 SP002397 WHEEL LOADER SAFETYSP002397 Wheel Loader Safety Edition 1 Wheel Loader Safety SP002397 Page 1...
-
Page 5: Table Of Contents
Table of Contents Wheel Loader Safety Safety Instructions ..........5 Applicable Models ..........5 Safety Messages ..........6 General..............6 Transportation ............ 16 Operation ............18 Maintenance ............36 Environment and Circumstances......51 Wheel Loader Safety SP002397 Page 3... -
Page 6: Safety Instructions
The contents of this section apply to the following models and serial number ranges. MODEL SERIAL NUMBER RANGE DL200-3 10001 and Up DL220-3 10001 and Up DL250-3 10001 and Up DL300-3 10001 and Up DL350-3 10001 and Up DL420-3 10001 and Up DL450-3 10001 and Up DL550-3 10001 and Up... -
Page 7: Safety Messages
SAFETY MESSAGES Safety messages and safety decals included in this manual and on the machine provide instructions how to operate, service and maintain the machine. Safety messages and safety decals indicate potential hazards and describe safety precautions required to avoid hazards. Operator and maintenance personnel should read and understand these safety messages and decals before beginning operation or maintenance. -
Page 8: General
SAFETY DECALS Location of safety labels (decals) can vary from unit to unit. Refer to appropriate Operation and Maintenance Manual, and parts manual for your unit. Always replace damaged or faded decals. GENERAL Safe Operation is Operator's Responsibility Only trained and authorized personnel should operate and maintain the machine. - Page 9 SP002541 ENGINE SP002541 Engine Edition 1 Engine SP002541 Page 1...
-
Page 10: Operation
APPLICABLE MODELS The contents of this section apply to the following models and serial number ranges. MODEL SERIAL NUMBER RANGE DL300-3 10001 and Up DL350-3 10001 and Up Engine SP002541 Page 6... - Page 11 DC9 ENGINE FG024302 Figure 1 Engine SP002541 Page 7...
- Page 12 CYLINDER Cylinder Head Removal If the engine has EGR: Remove water-cooled EGR cooler as instructed in the work description for Removing the water-cooled EGR cooler. Remove brackets for the water-cooled EGR cooler. Remove bolts for the exhaust manifold on the relevant cylinder and slacken the bolts on the adjacent cylinders so the relevant part of the exhaust manifold comes loose.
- Page 13 IMPORTANT If work is done on the 6th cylinder of an engine with an EGR system, the EGR valve control cylinder must be detached at the damper and removed. 10. Remove upper rocker cover and then the rocker arm housing, valve bridges and pushrods. FG020251 Figure 12 11.
- Page 14 Tighten the cylinder head as shown in the illustration and according to specification. Cylinder head bolts can only be reused three times. Make a mark with a center punch on the head of the bolt. If any of the bolts already has three marks, it must be replaced. FG020253 Figure 14 FG020254...
- Page 15 Install the injector, high-pressure pipe connection and high-pressure pipe as instructed in the work description. 10. Reset adjacent cylinders. 11. Adjust the valve clearance. 12. Install the upper rocker covers. 13. Install the cooling system vent 14. If the engine has an EGR system: •...
- Page 16 Replacing a Valve Stem Seal Remove valve according to the work description for Removing valves. Remove valve stem seal with a pair of pliers. Install the valve. FG020261 Figure 20 Carefully tap a new valve stem seal into place using tool 99 323 and a hammer.
- Page 17 Press in new valve seat inserts. Use drift 99 384 (2, Figure 99 385 22) and shank 99 385. Cool the drift and valve seat insert to about -80°C with dry ice or liquid air. Pressing must be 99 384 done rapidly.
- Page 18 Replacing the XPI Injector Sleeves The cylinder head must be removed when replacing the unit injector sleeve. The valves do not need removing. The illustrations show the cylinder head with valves removed to demonstrate clearly the work described. NOTE: Guide and pilot tap on extension piece 99 397. FG020272 Figure 26 Thread the lower part of the sleeve using the pilot tap and...
Need help?
Do you have a question about the DL300-3 and is the answer not in the manual?
Questions and answers