SeaLevel DIO-32.104 User Manual

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DIO-32.104
User Manual | 3730H
1
© Sealevel Systems, Inc.
3730H Manual | SL9020H 12/2022

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Summary of Contents for SeaLevel DIO-32.104

  • Page 1 DIO-32.104 User Manual | 3730H © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 2: Table Of Contents

    INTRODUCTION ..............................3 BEFORE YOU GET STARTED ..........................4 CARD SETUP ................................ 6 SOFTWARE INSTALLATION ..........................7 PHYSICAL INSTALLATION ..........................10 PROGRAMMING THE DIO-32.104 ........................11 ELECTRICAL CHARACTERISTICS ........................16 SPECIFICATIONS ............................... 17 EXAMPLE CIRCUITS ............................19 APPENDIX A – TROUBLESHOOTING........................ 20 APPENDIX B –...
  • Page 3: Introduction

    Introduction The DIO-32.104 is a PC/104 form factor adapter that provides 16 reed relays that can switch power, data, or other electronic signals for control applications and 16 optically isolated inputs to allow monitoring of off board switch closures, relays or for any other general purpose monitoring needs. The inputs (rated for...
  • Page 4: Before You Get Started

    Before You Get Started What’s Included The DIO-32.104 is shipped with the following items. If any of these items are missing or damaged, please contact Sealevel for replacement. DIO-32.104 Adapter • Advisory Conventions Warning The highest level of importance used to stress a condition where damage could result to the product, or the user could suffer serious injury.
  • Page 5 40-Pin IDC to DB-37 Female 8” Ribbon Cable (Part Number CA211) The CA211 connects to the 40-pin header connector on the DIO-32.104 and provides a DB- 37 Female connector. The CA211 is typically used for the isolated input side of the DIO- 32.104.
  • Page 6: Card Setup

    The DIO-32.104 contains several jumper straps for each port that must be set for proper operation. The DIO-32.104 occupies 4 consecutive I/O locations. The DIP-switch (S1) is used to set the base address for these locations. Be careful when selecting the base address as some selections conflict with existing PC ports.
  • Page 7: Software Installation

    Only users running Windows 7 or newer should utilize these instructions for accessing and installing the appropriate driver via Sealevel’s website. If you are utilizing an operating system prior to Windows 7, please contact Sealevel by calling 864.843.4343 or emailing support@sealevel.com...
  • Page 8 8. User must download and compile a Linux kernel source. 9. Now compile and prepare the drivers for use by typing: make install 10. Using your favorite text editor, edit the /etc/seaio.conf 11. Within the quote marks, insert cardtype=0xYourSeaIOcardType io=0xCardBaseAddress © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 9 To set up Linux to automatically load the driver; refer to a Linux manual concerning your specific distribution for help. For additional software support, please call Sealevel Systems’ Technical Support, (864) 843-4343. Our technical support is free and available from 8:00 AM - 5:00 PM Eastern Time, Monday through Friday. For email support contact: support@sealevel.com.
  • Page 10: Physical Installation

    Physical Installation Extreme care should be taken when installing the DIO-32.104 to avoid causing damage to the connectors. After the adapter is installed, connect your I/O cables to the P1 (relays) and P2 (inputs) header connectors. Please note these headers are keyed so that pin 1 of the cable matches pin 1 of the connector. Refer to Card Setup for information on setting the address before inserting the DIO-32.104 onto the stack.
  • Page 11: Programming The Dio-32.104

    Digital I/O Interface The DIO-32.104 provides four parallel input/output (I/O) ports. The ports are organized as ports A, B, C, and D. Ports A and B are input ports interfaced to optically-isolated inputs, while ports C and D are reed relay output ports.
  • Page 12 16.9V 15mA 2.2KW 7.7V 7.7 – 20.0V 24.5V 10mA 3.3KW 10.0V 10.0 – 24.0V 30.0V 4.7KW 15.2V 15.2 – 28.0V 35.0V The turn-off voltage for all resistors is less than 1V. © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 13 Increasing the input resistor accordingly can increase the maximum input voltage. Because socketed DIP resistors are utilized, they can easily be replaced with a different value. Sealevel, if necessary can do this. The input circuits are not intended for monitoring 120-volt AC circuits. In addition to being too high a voltage for the circuits, it is dangerous to have that high a voltage on the card.
  • Page 14 Reed relays are not suited for high current applications, and can be destroyed by inductive load switching, where a spark occurs across the contacts internally. The relays are normally open, and close when energized. © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 15 The relay ports return the ones complement of the value that is currently being used to drive the relays. Writing the Outputs The output ports are the only ports that can be written. The relays on a standard DIO-32.104 are normally open. To close a relay a one must be written to the appropriate bit.
  • Page 16: Electrical Characteristics

    Selectable I/O port addressing from 100H - 3FFH • Highly reliable 10 VA DIP reed relays • Multiple adapters can reside in same computer • All address, data and control signals are TTL compatible • © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 17: Specifications

    Release: .5mS Bounce: .5 mS Maximum Operating Speed 600 Hz Temperature Range Operating 0°C – 70°C Storage -50°C – 105°C Power Consumption Supply line +5 VDC +12VDC Rating 285 mA (Optional) © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 18 3.8” (9.6 cm) Manufacturing All Sealevel Systems Printed Circuit boards are built to UL 94V0 rating and are 100% electrically tested. These printed circuit boards are solder mask over bare copper or solder mask over tin nickel. © Sealevel Systems, Inc.
  • Page 19: Example Circuits

    Example Circuits Input Circuit Output Circuit © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 20: Appendix A - Troubleshooting

    If these steps do not solve your problem, please call Sealevel Systems’ Technical Support, (864) 843-4343. Our technical support is free and available from 8:00 A.M.- 5:00 P.M. Eastern Time Monday through Friday.
  • Page 21: Appendix B - How To Get Assistance

    If possible, please have the adapter installed in a computer ready to run diagnostics. 3. Sealevel Systems provides an FAQ section on its web site. Please refer to this to answer many common questions. This section can be found at http://www.sealevel.com/faq.htm...
  • Page 22: Appendix C - Silk Screen - 3730H Pcb

    Appendix C – Silk Screen – 3730H PCB © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 23: Appendix D - Compliance Notices

    Always use cabling provided with this product if possible. If no cable is provided or if an alternate cable is required, use high quality shielded cabling to maintain compliance with FCC/EMC directives. © Sealevel Systems, Inc. 3730H Manual | SL9020H 12/2022...
  • Page 24: Warranty

    Sealevel's commitment to providing the best I/O solutions is reflected in the Lifetime Warranty that is standard on all Sealevel manufactured I/O products. We are able to offer this warranty due to our control of manufacturing quality and the historically high reliability of our products in the field. Sealevel products are designed and manufactured at its Liberty, South Carolina facility, allowing direct control over product development, production, burn-in and testing.

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