Table Of Contents; Contents - EWM M3.00 Operating Instructions Manual

1

Contents

1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 General .......................................................................................................................................... 8
2.4 Transport and installation ............................................................................................................ 12
2.4.1
3 Intended use ......................................................................................................................................... 14
3.1 Applications .................................................................................................................................. 14
3.1.1
3.1.2
3.1.3
3.1.4
3.2 Use and operation solely with the following machines ................................................................ 15
3.3 Documents which also apply ....................................................................................................... 16
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
4 Machine description - quick overview .............................................................................................. 17
4.1 Front view .................................................................................................................................... 17
4.2 Inside view ................................................................................................................................... 18
4.3 Machine control - Operating elements ........................................................................................ 19
5 Design and function ............................................................................................................................. 20
5.1 General ........................................................................................................................................ 20
5.2 Installation .................................................................................................................................... 21
5.3 Welding torch cooling system ...................................................................................................... 22
5.4 General ........................................................................................................................................ 22
5.4.1
5.5 Notes on the installation of welding current leads ....................................................................... 23
5.5.1
5.6 MIG/MAG welding ........................................................................................................................ 25
5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
5.6.6
5.6.7
099-004801-EW501
29.04.2013
Ambient conditions ....................................................................................................... 13
2.4.1.1 In operation ................................................................................................... 13
2.4.1.2 Transport and storage ................................................................................... 13
MIG/MAG pulse welding ............................................................................................... 14
MIG/MAG standard welding ......................................................................................... 14
3.1.2.1 forceArc ......................................................................................................... 14
3.1.2.2 rootArc ........................................................................................................... 14
TIG (Liftarc) welding ..................................................................................................... 14
MMA welding ................................................................................................................ 14
3.1.4.1 Air arc gouging .............................................................................................. 14
Warranty ....................................................................................................................... 16
Declaration of Conformity ............................................................................................. 16
Welding in environments with increased electrical hazards ......................................... 16
Service documents (spare parts and circuit diagrams) ................................................ 16
Calibration/Validation ................................................................................................... 16
List of coolants .............................................................................................................. 22
Intermediate hose package connection ....................................................................... 24
Welding torch connection ............................................................................................. 25
Wire feed ...................................................................................................................... 27
5.6.2.1 Open the protective flap of the wire feeder ................................................... 27
5.6.2.2 Inserting the wire spool ................................................................................. 27
5.6.2.3 Changing the wire feed rollers ...................................................................... 28
5.6.2.4 Inching the wire electrode ............................................................................. 29
5.6.2.5 Spool brake setting ....................................................................................... 31
Definition of MIG/MAG welding tasks ........................................................................... 32
Welding task selection .................................................................................................. 32
MIG/MAG operating point ............................................................................................. 34
5.6.5.1 Selecting the display unit .............................................................................. 34
5.6.5.2 Operating point setting using material thickness .......................................... 35
5.6.5.3 Arc length correction setting ......................................................................... 35
5.6.5.4 Accessory components for operating point setting ....................................... 35
forceArc ........................................................................................................................ 36
rootArc .......................................................................................................................... 37
Notes on the use of these operating instructions
Contents
3