Kistler CWPTA Instruction Manual

Wheel pulse transducer

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Instruction
Manual
Wheel Pulse
Transducer
Type CWPTA
CWPTA_002-612e-
08.12_korrex

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Summary of Contents for Kistler CWPTA

  • Page 1 Instruction Manual Wheel Pulse Transducer Type CWPTA CWPTA_002-612e- 08.12_korrex...
  • Page 3 Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes in the content without obligation to notify any person or organization of such changes or improvements.
  • Page 4: Table Of Contents

    Wheel Pulse Transducer Type CWPTA Content Introduction ........................... 3 Important Notes ..........................4 For your Safety ........................4 Disposal Instructions for Electrical and Electronic Equipment ..........5 Software Upgrades and Updates ..................5 Product Overview .......................... 6 General Description ......................6 Features ..........................
  • Page 5: Introduction

    It will help you with the installation, maintenance, and use of this product. To the extent permitted by law Kistler does not accept any liability if this instruction manual is not followed or products other than those listed under Accessories are used.
  • Page 6: Important Notes

    2. Important Notes 2.1 For your Safety Please read carefully before operating the equipment. Kistler is not responsible for damage that may occur when this system is used in any way other than that for which it is intended. To assure safe and proper operation, all supplied...
  • Page 7: Disposal Instructions For Electrical And Electronic Equipment

    Kistler Instrument sales office for return instructions. 2.3 Software Upgrades and Updates Kistler may from time to time supply upgrades or updates for embedded software. Such upgrades or updates must always be installed. Kistler declines any liability whatsoever for any direct or...
  • Page 8: Product Overview

    Wheel Pulse Transducer Type CWPTA 3. Product Overview 3.1 General Description WPT sensors are universally adaptable sensors for the acquisition of vehicle wheel speed. The sensors deliver 1 000 pulses per rotation (standard, other values on request). WPT sensors are ultra-compact and extremely light in weight.
  • Page 9: Application

    Product Overview 3.3 Application WPT sensors can be applied for the following measure- ments: Wheel slip measurement Acceleration and braking tests ABS testing Measurement of difference between wheel speeds when using more than one wheel pulse transducer (e.g. with all-terrain vehicles) 3.4 Accessories Included Accessories Type/Art.
  • Page 10: Technical Data

    Wheel Pulse Transducer Type CWPTA 4. Technical Data 4.1 Specifications Characteristic Mechanical Data Permissible rotational speed Maximum 6 000 Continuous operation 3 000 Available pulse values Standard pulses/rev 1 000 On request Pulses/rev 1 … 3 600 Operating temperature range °C...
  • Page 11: Pin Assignments

    Technical Data 4.2 Pin Assignments 4.2.1 12 pin M23 Flange, male 4.2.1.1 Sensor Connector Signal Signal B inverted + UB Sensor* Zero pulse Zero pulse inverted Signal A Signal A inverted n.c. Signal B n.c. 0 V (GND) 0 V Sensor* Shield On housing * Sensor leads are internally connected to the power...
  • Page 12: Cable

    Wheel Pulse Transducer Type CWPTA 4.2.1.2 Cable Signal cable K-006-130-20-5m, 9 pin D-Sub, female Power supply UB = 5 VDC Signal 1 kΩ against pin 5 and pin 7 each Signal A n.c. n.c. Type 10465 0 V (GND), 1 kΩ...
  • Page 13: Pin M12 Stecker

    Technical Data 4.2.2 8 pin M12 Connector 4.2.2.1 Sensor Connector Signal Signal A Signal A inverted Signal B Signal B inverted 0 imp 0 imp inverted Type 14865 4.2.2.2 Cable Signal cable, 9 pin D-Sub, female Power supply UB = 5 … 30 VDC Signal Bridge to pin 7 Signal A...
  • Page 14: Set-Up And Connection

    Wheel Pulse Transducer Type CWPTA 5. Set-up and Connection 5.1 Mounting – General Notes The wheel pulse transducer mounts to the wheel lug nuts via adjustable mounting collets. The torsional protection rod (which maintains rotation around the wheel axis) is affixed to the vehicle body with suction holders.
  • Page 15: Sensor Mounting Jig

    Set-up and Connection 5.2 Sensor Mounting Jig Fig. 3: Drawing of WPT sensor with mounting equipment CWPTA_002-612e-08.12_korrex Page 13...
  • Page 16: Monting Instructions

    Wheel Pulse Transducer Type CWPTA 5.3 Mounting Instructions Select the parts depicted below. Fig. 4: Mounting collets (1), retainer screws with washers (2), mounting disk (3), hexagon nut driver (4) Remove hubcap or any covering over wheel nuts and clean dirt/debris from wheel nuts.
  • Page 17 Set-up and Connection Align the mounting disk with the collets and affix it with retainer bolts and washers. Do not fully tighten the bolts at this step! Each mounting slot on the disk is marked to ensure proper alignment with 3-, 4-, and 5-lug configurations. The lobe of the washers must show towards the collets.
  • Page 18 Wheel Pulse Transducer Type CWPTA Fig. 7: Centering the mounting disk Continue to hold the centering star tightly against the mounting washers, then tighten the mounting bolts in a cross pattern. The deviation of concentricity should be within 0,2 mm (see page 23, "Signal errors due to incorrect mounting").
  • Page 19 Set-up and Connection Select the parts shown below. Fig. 9: WPT Sensor with mounting plate (1), mounting bolt (2), torsion mounting assembly (3), suction mount (4), extension rod (5) If the transducer mounting plate is not already mounted to the transducer, slide the plate onto the back of the transducer as shown below and secure it by tightening the set screw.
  • Page 20 Wheel Pulse Transducer Type CWPTA Slide the transducer mounting bolt through the hole at the center of the transducer, then thread the bolt into the hole at the center of the mounting hub. Tighten the bolt securely using the knob.
  • Page 21 Set-up and Connection The slot of the spacer must be directed towards the sensor. Axial load exceeding 20 N / radial load exceeding 40 N will damage the sensor! Measure or – if applicable - visually estimate the distance from the top of the transducer mounting clamp to an area of the vehicle body onto which the suction holders can be attached.
  • Page 22 Wheel Pulse Transducer Type CWPTA Press the suction holders firmly against the vehicle body and latch the suction holder lock handles (latched position is approximately parallel to vehicle body surface). When the suction holders produce an effective vacuum, you will feel a distinct resistance.
  • Page 23 Set-up and Connection Wind the signal cable loosely around the torsion rod and secure with a cable tie. Be sure to leave enough slack in the cable to allow for suspension travel, but use caution to assure that the cable is not wound too loosely around the torsion bar.
  • Page 24: Connecting The Sensor

    5.4 Connecting the Sensor Finally, connect the signal cable to data acquisition. When using other than Kistler data acquisition systems, make sure that the polarity of the sensor supply is correct and the data acquisition supplies the sensor-specific current and signal conditions.
  • Page 25: Troubleshooting

    6.3 Service If none of the above mentioned recommendations provides a solution, please contact us via hotline +49 6441 9282 82 or E-Mail hotline.kcd@kistler.com. Before doing so, please be ready to supply the following: The serial numbers of all relevant components CWPTA_002-612e-08.12_korrex...
  • Page 26: Appendix

    Wheel Pulse Transducer Type CWPTA 7. Appendix Dimensions Sensor Page 24 CWPTA_002-612e-08.12_korrex...

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