Table of Contents
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Table of Contents
Related Manuals for Palfinger RC 400 P2
Summary of Contents for Palfinger RC 400 P2
- Page 3 Dear customer, thank your for purchasing and putting your faith in a quality product from PALFINGER. During the development and manufacture of your unit, everything was done to ensure that the equipment operates reliably and safely. Please note the information that follows so that you can work with your PALFINGER product reliably and cost-effectively over the long term.
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Page 5: Table Of Contents
Contents Contents Notes regarding the operating instructions ............1 Operating instructions....................3 Validity of operating instructions..................3 Operating company ......................4 Terms ..........................4 Symbols........................5 Sketches and pictures ....................5 Safety and Health Standards ................7 General........................9 Crane control systems....................9 Components of the remote control ................9 Guidelines to prevent dangers ..................9 General.......................11 CE symbol .........................13 Overview ......................15... - Page 6 Contents...
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Page 7: Notes Regarding The Operating Instructions
Chapter 1 H A P T E R Notes regarding the operating instructions In this chapter Operating instructions..............3 Validity of operating instructions ............3 Operating company ...............4 Terms ....................4 Symbols ..................5 Sketches and pictures ..............5... -
Page 9: Operating Instructions
Changes since going to press PALFINGER is anxious to apply the latest and most advanced technology in their devices by further development. This may result in deviations between operating instructions and the actual unit. -
Page 10: Operating Company
Operator: Operates (works with) the crane. Authorised: Authorised by PALFINGER; service workshops through tests, a corresponding driver's license, operator training (on the crane), etc. Properly A person who observes and complies with all duties of care that his work involves acts properly. -
Page 11: Symbols
Chapter 1 Notes regarding the operating instructions Symbols The layout of the operating instructions is designed to make important notes, instructions or warnings particularly clear by using symbols and signaling words. Danger! These symbols and the Danger! signal words are used for immediately threatening dangers of fatal injury. -
Page 13: Safety And Health Standards
Chapter 2 H A P T E R Safety and Health Standards In this chapter General ..................9 Crane control systems..............9 Components of the remote control..........9 Guidelines to prevent dangers............9... -
Page 15: General
Guarantee and warranty immediately expire when any manipulations to the radio remote control (transmitter, receiver) become obvious. Components of the remote control Only original PALFINGER components must be used to operate the remote control system. Guidelines to prevent dangers In the event of danger operate the emergency cut-off button. -
Page 17: General
Chapter 3 H A P T E R General In this chapter CE symbol...................13... -
Page 19: Ce Symbol
Chapter 3 General CE symbol In the EU and in certain countries, the remote control may only be operated with: Valid CE symbol and a valid declaration of conformity for the installation of the crane to be controlled. EU requirements are thus fulfilled. The crane to be controlled and all ancillary equipment require an own CE symbol. -
Page 21: Overview
Chapter 4 H A P T E R Overview In this chapter RC handset overview ..............17 Table of functions ................18 Operating symbols - Remote control handset ......20 Emergency cut-off button.............23 Warning horn................24 Automatic activation of AOS function (vibration damping)....24 Manual activation of AOS function (vibration damping)....24 Remote control safety shutdown..........25 Storage..................26 Feedback signal at the handset...........26... -
Page 23: Rc Handset Overview
The graph is an example and shows the standard functions. If requested by the customer, the function assignment of the switches, levers or displays can be changed by authorised PALFINGER service workshops. Prior to initial operation of the remote control, every operator must learn the arrangement of the functions, switches, displays in an operator training on the handset. -
Page 24: Table Of Functions
Overview Small handset: Table of functions Indicator of operating status ON = LED is red, battery ready for operation and battery power Toggle switch Automatic AOS left=off / right=on RC handset start Manual AOS on Toggle key Option free left / right Toggle switch (lift before Rotator / ancillary equipment change-over switch switch*) - Page 25 Chapter 4 Overview Socket Data cable (cable control) Toggle switch Left - Motor revolutions permanently increase to programmed value Centre position - Motor revolutions in idle Right - Motor revolutions increase when operating a crane function Toggle key Left = Start motor / Right = Stop motor Working light on / off Scavenge oil recovery off / on Toggle key...
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Page 26: Operating Symbols - Remote Control Handset
Overview Operating symbols - Remote control handset PALFINGER recommends the following crane functions assignment. If requested by the customer, the function assignment can be changed by any authorised PALFINGER service workshop. The assignment is shown by adhesive labels on every remote control. - Page 27 Chapter 4 Overview Slewing (1) Clockwise Anticlockwise Main boom (2) Lower Lift (hoist) Outer boom (3) Lower Lift (hoist) Extension boom (4) Extend Retract Ancillary equipment - rope winch (optional, 8) Lift (hoist) Lower...
- Page 28 Overview Ancillary equipment - grab (optional, 7) Open Close Ancillary equipment - rotator (optional, 8) Clockwise Anticlockwise Ancillary equipment - fly jib - lower (optional, 5) Lower Lift (hoist) Ancillary equipment - fly jib - extend (optional, 6) Extend Retract...
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Page 29: Emergency Cut-Off Button
Chapter 4 Overview Overview of the function assignment 60 70 Linear levers 5, 6, 7 and 8 are assigned depending on the equipment of the crane. Linear lever 8 can be switched and can be used for 2 ancillary devices. 60 70 Linear levers 5 and 6 are assigned depending on the equipment of the crane. -
Page 30: Warning Horn
Overview Warning horn Danger! There is an acute risk of fatal injury for any person in the danger zone. Operate the warning horn button (press OLP key for at least 0.5 seconds) if anyone should approach the danger zone. Automatic activation of AOS function (vibration damping) The manual AOS function prevents the outer boom from oscillating after jerky crane movements. -
Page 31: Remote Control Safety Shutdown
Exceeding of the maximum radio range. Empty battery. If no crane function was operated for more than 5 minutes. A PALFINGER service partner can individually set the period. To be able to continue working, the remote control handset must be restarted. -
Page 32: Storage
Overview Storage Secure the remote control handset against unauthroized use. Once you have finished working store the remote control handset and the key for the switch in the driver's cab and lock it. Feedback signal at the handset For function of the Paltronic 50 load moment restriction refer to the crane operating instructions Additionally: AOS function indicator: LED indicator off... -
Page 33: Support Operation - Linear Lever
Chapter 4 Overview Support operation - linear lever Support operation mode (linear lever) Linear levers must be in neutral position 60 70 1. Keep key (1) 'support operation' pressed. 2. Turn key (2) "support operation" anticlockwise to release function. 3. Operate linear lever (3) for the desired function 'stabilizer outrigger' and 'stabilizer cylinder' (an acoustic warning signal will additionally be emitted). -
Page 34: Linear Lever For Front/Rear Mounting 4X
Overview Linear lever for front/rear mounting 4x 1. Outrigger beam on the left 60 70 2. Left stabilizer cylinder 3. Outrigger beam on the right 4. Right stabilizer cylinder Support operation mode (joystick) 1.) Keep 'support operation' key 1 pressed. 2.) Turn 'support operation' key 2 to the left for confirmation to release the function. -
Page 35: Joystick For Front/Rear Mounting (With Additional Supports)
Chapter 4 Overview Joystick for front/rear mounting (with additional supports) With additional supports 1.) Keep 'support operation' key 1 pressed. 2.) Lift up lift-before-switch and shift right (mode for additional supports), shift left (mode for crane supports). 3.) Additional left stabilizer outrigger 4.) Additional left stabilizer cylinder 5.) Additional right stabilizer... - Page 36 Overview Operating time with a charged battery is approx. 8 hours. If the remote control is not in use for a longer time, remove the battery from the handset. You may leave the charged battery in the switched on charger (red and green lights on), where it remains fully charged (trickle charging).
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Page 37: Preparing For Remote Operation
Chapter 5 H A P T E R Preparing for remote operation In this chapter Preparing for remote operation ............33 Functional check .................33... -
Page 39: Preparing For Remote Operation
Chapter 5 Preparing for remote operation Preparing for remote operation Visual inspection of the remote control handset: Danger! Failure to check the remote control for any malfunction before starting work will result in acute danger to life. Carefully check the remote control for any malfunction before starting work every day. Insert the fully charged battery in the handset of the remote control. -
Page 41: Remote Operation
Chapter 6 H A P T E R Remote operation In this chapter Remote operation................37 Working or transport position of the rope winch ......38 Changing the radio channel (in the event of a radio interference) ................38 Cable operation ................38 Attaching and detaching of loads by the crane operator ....39 Interrupting the work with remote control ........39... -
Page 43: Remote Operation
If any malfunctions occur, release the operating lever immediately and press the emergency cut-off button until it locks. The remote control may only be used once the malfunction has been corrected by a PALFINGER service workshop. -
Page 44: Working Or Transport Position Of The Rope Winch
Remote operation Working or transport position of the rope winch small large In order to adjust the rope winch to working or transport position, keep toggle key (1, release) depressed while simultaneously pressing the respective toggle key (2, a=transport position, b=working position). -
Page 45: Attaching And Detaching Of Loads By The Crane Operator
Chapter 6 Remote operation Attaching and detaching of loads by the crane operator Danger! When the load is attached or detached by the crane operator, he might inadvertently operate one of the crane functions. This creates an acute risk of fatal injury. Attaching of load by the operator: Move the boom to the respective position. -
Page 47: Maintenance
Chapter 7 H A P T E R Maintenance In this chapter Maintenance and care ..............43 Repairs..................43 Disposal ..................43... -
Page 49: Maintenance And Care
Damages to the unit must be repaired immediately by a PALFINGER partner. Repairs have to be recorded in the service manual. If a repair is not carried out by a PALFINGER partner warranty will become void. Disposal Electronic components are problematic waste. This is in particular applicable to the batteries. Defective batteries may not be disposed of in the environment. -
Page 51: Index
Index Index Attaching and detaching of loads by the Linear lever for front mounting 8x - 27 crane operator - 39 Linear lever for front/rear mounting 4x - Automatic activation of AOS function (vibration damping) - 24 Linear lever for rear mounting 8x - 27 Battery of the remote control - 29 Maintenance - 41 Maintenance and care - 43... - Page 52 Index Table of functions - 18 Terms - 4 Validity of operating instructions - 3 Warning horn - 24 Working or transport position of the rope winch - 38...
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