Superabrasive LAVINA V-25L Operating Manual
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Superabrasive LAVINA V-25L Operating Manual

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LAVINA
V-25L Vacuum
®
Operating Manual
V - 2 5 L - 2 3 0 ( 2 3 0 V o l t ) , V - 2 5 L - 4 0 0 ( 4 0 0 V o l t )
T h i s m a n u a l a p p l i e s t o u n i t s w i t h s e r i a l n u m b e r 1 6 0 4 7 5 0 4 2 a n d u p
( w i t h n e w v e r s i o n o f L o n g o p a c c o n t a i n e r a n d f r a m e )
Superabrasive, Inc - Home Office
www.superabrasive.com | info@superabrasive.us
9411 Jackson Trail Road, Hoschton, GA 30548, USA
facebook.com/superabrasive | twitter.com/superabrasive
Ph +1 (706) 658-1122 | Fax +1 (706) 658-0357
LAVINA® User's Group: linkedin.com/company/superabrasive-inc.

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Summary of Contents for Superabrasive LAVINA V-25L

  • Page 1 ( w i t h n e w v e r s i o n o f L o n g o p a c c o n t a i n e r a n d f r a m e ) Superabrasive, Inc - Home Office www.superabrasive.com | info@superabrasive.us...

  • Page 2: Table Of Contents

    Contents Information section Identification of main parts Accessories provided Identification details of manufacturer Marking plate Intended uses Allowed environmental conditions Noise level Storage Scrapping 1.10 Technical details 1.11 Warranty Safety section Safety details Safety warnings Safety plates and symbols Outstanding risks Applied directives Installation section Handling...

  • Page 3: Information Section

    Information Section Identification of main parts Push handle Motor head Release fastening Filtering chamber Longopac container release levers Suction pipe coupling point Removable Longopac system Fixed wheels Castors - 1 -...

  • Page 4: Accessories Provided

    Information Section Accessories provided FI.0192.0000 – D150 H500 FILTER CARTRIDGE (TF) (ONLY SPARE FILTER) - 2 -...

  • Page 5: Identification Details Of Manufacturer

    Therefore, it can be properly disposed of while fully complying with all local, environmental laws and regulations. MANUFACTURER CONTACT INFORMATION If you need to contact Superabrasive Inc. with any technical support questions, or general inquiries, please contact us using the information shown below: Address:...

  • Page 6: Intended Uses

    Information Section Intended uses These specific vacuum cleaner models have been designed, built and protected for vacuuming dusts and solid materials only, using special filters. Warning! Always use specific filters for the type of dust or materials to be vacuumed. Any other use is considered IMPROPER.

  • Page 7: Technical Details

    Information Section 1.10 Technical details V-25L-230 V-25L-400 Power 3,45 3,45 Voltage Volt Max. vacuums rate 2.500 2.500 Max. air flow rate Noise level dB (A) Filter type Polyester cat. M Polyester cat. M Filter surface 57.000 57.000 Suction inlet Ø Dimensions 62 x 78 x 160 62 x 78 x 160...

  • Page 8: Warranty

    This warranty is limited to repair or replacement of covered components and reasonable labor expenses. • In the event of a warranty claim, the vacuum unit must be returned to Superabrasive, or an authorized facility, for a warranty investigation, and subsequent warranty repair or replacement.

  • Page 9: Safety Section

    They should also have the tools necessary to perform these duties properly. Superabrasive shall under no circumstances be deemed liable for accidents or damage caused by use of the vacuum cleaner by personnel not properly trained or who use it in an improper manner, as well as by even partial failure to comply with the safety regulations and intervention procedures indicated in this manual.

  • Page 10: Safety Warnings

    Safety Section Safety warnings Attention! The following indications are, by themselves, not enough to fully protect against all the hazards that could arise during vacuum cleaner operation. These will have to be integrated with common sense and the experience of the operator, both of which are crucial factors for preventing accidents. Each section of this manual lists further specific safety warnings for the various operations.
  • Page 11 Safety Section During cleaning operations, maintenance jobs or when changing parts, the starter switch must be off and the machine must be disconnected from the power mains by removing the cable from the socket. Only skilled persons should carry out repairs. During use, mind the power supply cables and avoid crushing or pulling these.
  • Page 12 The manual should always be kept handy for reference so the operating cycle can be checked every time there are doubts. In the event of this manual being lost or damaged, ask Superabrasive for a new copy. Structural damage and improper alterations or repairs could change the protection capacity of the vacuum cleaner and therefore cancel this certification.

  • Page 13: Safety Plates And Symbols

    Safety Section Safety plates and symbols Plates are affixed to the vacuum cleaner showing safety symbols and/or messages. Attention! Make sure all the safety messages are legible. Clean these with a cloth, soap and water. Do not use solvents, diesel fuel or petrol. Replace the damaged plates with new ones supplied by MASTERVAC.

  • Page 14: Outstanding Risks

    Safety Section Outstanding risks Careful analysis of risks performed by the manufacturer and stored in the technical file has made it possible to eliminate most of the risks associated with vacuum cleaner operation. The manufacturer advises carefully following the instructions, procedures and advice contained in this manual as well as applicable safety regulations, including the use of the envisaged protection devices, both those integrated in the cleaner and individual.

  • Page 15: Installation Section

    Installation Section Handling Weight (package included) (cm) (cm) (cm) V-25L-230 V-25L-400 The machine is supplied in a strong cardboard box secured with straps. Transport the package using a fork-lift truck of adequate lifting capacity and make sure it is stable and that weight is properly distributed on the forks.

  • Page 16: Installation

    Installation Section Installation Warning! Before installing the vacuum cleaner, carefully make a sight check to pinpoint any damage suffered during transport. In the event of any component parts being damaged, do not proceed with installation. Notify the manufacturer and reach an agreement on how to proceed. The vacuum cleaner already features a suction filter.
  • Page 17 Installation Section Make sure the power supply corresponds to the voltage and frequency indicated on the vacuum cleaner plate. Important! Do not fit the plug in the power socket with wet hands. Attention! In the event of an extension being used, make sure this is in perfect condition, in compliance with CE standards and with cable cross section suitable for the power input of the vacuum cleaner.

  • Page 18: Operation Section

    Operation Section Description of controls 1) START/STOP switch 2) Red light POWER ON 3) Vacuum meter - 16 -...

  • Page 19: Work Cycle

    Operation Section Work cycle Warning! Before fitting the plug, make sure the power voltage corresponds to that on the CE marking plate. ¾ Make sure the power plug is correctly fitted in the power socket. ¾ Make sure the flexible hose is properly fitted and locked in the vacuum pipe union. ¾...
  • Page 20 Operation Section To move the vacuum cleaner, use the handle. Important! The vacuum can be moved only on flat ground! If the vacuum is moved on inclined grounds, you can risk to lose the control, because of the weight, and to damage persons or things.

  • Page 21: Removal And Placing Of The Wasting Bag

    Operation Section Removal and placing of the waste bag Stop the vacuum motors by pressing the relevant STOP buttons. Warning! Disconnect the plug from the power socket. ¾ Use two clamps to fasten the collection bag at two points (about 3 – 5 cm. from each other), just below the filter chamber.

  • Page 22: Automatic Filter Cleaning System

    Operation Section Automatic filter cleaning system This specific model is provided with a reverse pulse automatic filter cleaning system To set the timer that adjusts the blowing frequency into the cartridges, please refer to the relating attachment. Caution! During vacuuming, avoid rolling up or twisting the flexible hose On the front of the vacuum cleaner is a vacuum meter indicating the degree of vacuum inside the vacuum cleaner.

  • Page 23: Maintenance Section

    Maintenance Section Informative notes This section describes the control and special maintenance operations crucial for keeping the vacuum cleaner in perfect working condition. Any other job which might be necessary to eliminate operating faults must be expressly authorised by the manufacturer.

  • Page 24: Maintenance Operations

    Maintenance Section Maintenance operations Attention! All the described operations must be done with the plug disconnected from the power socket. Before starting any maintenance or cleaning job, always wear adequate protective clothing, eyewear and/or gloves according to the type of job to be done. For smooth vacuum cleaner operation, a number of controls are best made periodically: ¾...

  • Page 25: Replacing The Filters

    Maintenance Section Replacing the filters To replace the filters, proceed as follows: Turn off the vacuum cleaner by pressing the motor STOP buttons. ¾ ¾ Disconnect the vacuum cleaner plug from the power socket. Important! Wear individual protection devices. ¾ Block the vacuum cleaner by means of the retainer.
  • Page 26 Maintenance Section ¾ Loosen the clamp (1). ¾ Remove the hose (2). ¾ Unscrew the fastening disk (3). ¾ Remove the filter (4). ¾ Fit the new filter and put everything back in place, locking the cap. Important! All the material trapped by the filter and the filter itself must be disposed of through authorised channels in the country where the vacuum cleaner is used.

  • Page 27: Troubleshooting

    Check the seals and, if necessary, replace it Air leak Check for any air leaks out of closing fasteners, tightening screws, Longopac container or filter chamber Motor very noisy. Contact Superabrasive Warning! For any other problems, contact the MASTERVAC after-sales service. - 25 -...

  • Page 28: Spare Parts Section

    Spare Part Section Recommended spare parts Code Description GI.0142.0000 10 X 30 ADHESIVE GASKET GI.0141.0000 3X30 ADHESIVE MOUSSE GASKET FI.0192.0000 D150 H500 FILTER CARTRIDGE (TF) - 26 -...
  • Page 29 Spare Part Section Page WARNING: Type or complete in block capitals Date SPARE PARTS ORDER FORM Sent by Tel. Address Locality Prov. Model Part No. Tab. Code Description Q.ty Model Part No. Tab. Code Description Q.ty Model Part No. Tab. Code Description Q.ty...
  • Page 30 N° IDENTIFICATIVO OPERATORE Controllo in base a I-7 5-1 con esito positivo...
  • Page 31 N° IDENTIFICATIVO OPERATORE Controllo in base a I-7 5-1 con esito positivo...
  • Page 32 N° IDENTIFICATIVO OPERATORE Controllo in base a I-7 5-1 con esito positivo...
  • Page 33 ----, JP1 = 3-4 PG 21 POWER SUPPLY CABLE ---r- " P oo o [iii] � @) @) � � eQGw eQG . I /25. ' ' ' ..:t f.:\ eO G �I o � "' "' � :::, eQ G �...
  • Page 34 :Q G '° l'.J � � 0... I� l ] I �YV1 C Q) Q) ;::::j- �YV2 Q L .C :;:; o .., _ l'.J ·� a; 0... :, "Cl.., C C C . Q" E� Q) Q) "' �YV3 - 8§...
  • Page 35 25x60 � � _..- § (B---fil (B---fil "' · ° 4 6MAx25 :i;ai Q) Q) L .C l:Ji(l • -.:, - ClOIOOK)IOlol C C.Q" Q) Q)"' > 0 ID-o .?:- :5 • Q) L ].�� (B---fil (B---fil � 6� E C: >-.
  • Page 36 'DWD  5HY 9/ & Part List / Elenco parti POS. CODE DESCRIPTION KT.0912.7011 M450S PN MOTOR HEAD KIT ST.0230.9006 FILTER CHAMBER KIT KT.1013.9006 D460 LONGOPAC HOPPER KIT SL.2388.9006 DM3 PN – M450S PN LONGOPAC SUPPORT PLATE M450S PN TROLLEY KIT DM3 - M450S PNEUMATIC CLEANING KIT WITH 230V COMPRESSOR...
  • Page 37 'DWD  5HY .7 &...
  • Page 38 'DWD  5HY .7 & Part List / Elenco parti POS. CODE DESCRIPTION CT.0009.7016 SINGLE-PHASE MOTOR HEAD COVER GI.0004.0000 COVER NOISE BUFFERING MATERIAL SL.0390.0000 10 PPI SP.15MM FILTER RING SL.0914.0000 COOLING RING SL.0911.0020 MTL AIR MOTOR HEAD SPACER SL.0224.0000 HANDLE EP.0172.0000 SINGLE-PHASE 3 MOTORS HEAD WIRING KIT (MASTER)
  • Page 39 ST.0230.9006 FILTER CHAMBER KIT / 'DWD  5HY & KIT CAMERA FILTR. ST.0230.9006 Part List / Elenco parti POS. CODE DESCRIPTION 2,1 m EP.0275.0000 10BAR D19 RUBBER PIPE SL.0456.0000 D. 25/35 CLAMP EP.0193.0000 90° 1/2" BRASS CONNECTION SL.1671.9006 FASTENING DISK FOR 3 CARTRIDGES WITH BLOWING SUPPORT FI.0192.0000 D150 H500 FILTER CARTRIDGE...
  • Page 40 'DWD  5HY .7 & Part list / Elenco parti POS. CODE DESCRIPTION ST.0402.9006 D460 LONGOPAC HOPPER WITH D170 DISCHARGE (DM3PN) GI.0179.0000 D8 D280 OR (LONGOPAC®) GI.0239.0000 Ø222 LONGOPAC FLAP GASKET SL.2326.7016 Ø216 FLAP (LONGOPAC®) SL.1432.0000 REGULATION SPRING FOR DISCHARGE FLAP (LONGOPAC®) SL.2325.7016 FLAP LONGOPAC ARM SL.1429.7016...
  • Page 41 M450S PN MACHINE BODY / 'DWD  5HY & CORPO MACCHINA M450S PN...
  • Page 42 M450S PN MACHINE BODY / 'DWD  5HY & CORPO MACCHINA M450S PN Part List / Elenco parti POS. CODE DESCRIPTION SL.2023.0000 DM3 PN RESTYLING LEFT ABS COVER PLATE SL.2041.7011 DM3PN/M450S PN LEFT FASTENER LEVER SL.0229.0020 GALVANIZED LEVER SYSTEM PAWL MC.0154.0021 GALVANIZED PLAIN WASHER WITH EXTERNAL WIDE DIAMETER...
  • Page 43 DM3 - M450S PN CLEANING KIT WITH 230V COMP./ 'DWD  5HY & KIT PULIZIA PN 3CART. DM3 - M450 S C/COMP 230V Part List / Elenco parti POS. CODE DESCRIPTION SL.0456.0000 D. 25/35 CLAMP EP.0194.0000 1/2" BRASS STRAIGHT CONNECTION EP.0272.0000 G1/2 FF NC ELECTRIC VALVE WITH 24 VAC COIL EP.0243.0000...
  • Page 44 Data: 06/07/2016 Rev: V-25L-400 Part List / Elenco parti POS. CODE DESCRIPTION KT.0 .7011 M450S PN 400V MOTOR HEAD KIT ST.0230.9006 FILTER CHAMBER KIT KT.1013.9006 D460 LONGOPAC HOPPER KIT SL.2388.9006 DM3 PN – M450S PN LONGOPAC SUPPORT PLATE M450S PN TROLLEY KIT DM3 - M450S PNEUMATIC CLEANING KIT WITH 400V COMPRESSOR...
  • Page 45 Data: 06/07/2016 Rev: KT.0 .7011...
  • Page 46 Data: 06/07/2016 Rev: KT.0 .7011 Part List / Elenco parti POS. CODE DESCRIPTION CT.0009.7016 SINGLE-PHASE MOTOR HEAD COVER GI.0004.0000 COVER NOISE BUFFERING MATERIAL SL.0390.0000 10 PPI SP.15MM FILTER RING SL.0914.0000 COOLING RING SL.0911.0020 MTL AIR MOTOR HEAD SPACER SL.0224.0000 HANDLE EP.0172.0000 SINGLE-PHASE 3 MOTORS HEAD WIRING KIT (MASTER)
  • Page 47 ST.0230.9006 FILTER CHAMBER KIT / Data: 06/07/2016 Rev: KIT CAMERA FILTR. ST.0230.9006 Part List / Elenco parti POS. CODE DESCRIPTION 2,1 m EP.0275.0000 10BAR D19 RUBBER PIPE SL.0456.0000 D. 25/35 CLAMP EP.0193.0000 90°1/2" BRASS CONNECTION SL.1671.9006 FASTENING DISK FOR 3 CARTRIDGES WITH BLOWING SUPPORT FI.0192.0000 D150 H500 FILTER CARTRIDGE...
  • Page 48 Data: 06/07/2016 Rev: KT.1013.9006 Part list / Elenco parti POS. CODE DESCRIPTION ST.0402.9006 D460 LONGOPAC HOPPER WITH D170 DISCHARGE (DM3PN) GI.0179.0000 D8 D280 OR (LONGOPAC®) GI.0239.0000 Ø222 LONGOPAC FLAP GASKET SL.2326.7016 Ø216 FLAP (LONGOPAC®) SL.1432.0000 REGULATION SPRING FOR DISCHARGE FLAP (LONGOPAC®) SL.2325.7016 FLAP LONGOPAC ARM SL.1429.7016...
  • Page 49 M450S PN MACHINE BODY / Data: 06/07/2016 Rev: CORPO MACCHINA M450S PN...
  • Page 50 D. 150 PU CASTOR WITH BRAKE (WITH HOLE) RT.0020.0000 D. 150 PU WHEEL RT.0011.0000 RT.0011.0000 WHEEL AXLE KIT SL.1220.0000 U-SHAPED 5" PIPE BRACKET M450PN 400V TRF SUPERABRASIVE ELECTRIC SWITCHBOARD QE.001 .0000 GA.0 .0000 2HP 400V 60 Hz MF AIR COMPRESSOR PUMP NT...
  • Page 51 DM3 - M450S PN CLEANING KIT WITH V COMP./ Data: 06/07/2016 Rev: KIT PULIZIA PN 3CART. DM3 - M450 S C/COMP Part List / Elenco parti POS. CODE DESCRIPTION SL.0456.0000 D. 25/35 CLAMP EP.0194.0000 1/2" BRASS STRAIGHT CONNECTION EP.0272.0000 G1/2 FF NC ELECTRIC VALVE WITH 24 VAC COIL EP.0243.0000 ELECTRIC VALVE CONNECTOR MC.0072.0000...

This manual is also suitable for:

Lavina v-25l-230Lavina v-25l-400

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