Superabrasive LAVINA V-20 Operating Manual
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Superabrasive LAVINA V-20 Operating Manual

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LAVINA
V-20 Vacuum
®
Operating Manual
V - 2 0 - 1 1 5 ( 1 1 5 V o l t ) , V - 2 0 - 2 3 0 ( 2 3 0 V o l t )
T h i s m a n u a l a p p l i e s t o u n i t s w i t h s e r i a l n u m b e r 1 6 0 6 7 7 0 5 8 a n d u p
Superabrasive, Inc - Home Office
www.superabrasive.com | info@superabrasive.us
9411 Jackson Trail Road, Hoschton, GA 30548, USA
facebook.com/superabrasive | twitter.com/superabrasive
Ph +1 (706) 658-1122 | Fax +1 (706) 658-0357
LAVINA® User's Group: linkedin.com/company/superabrasive-inc.

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Summary of Contents for Superabrasive LAVINA V-20

  • Page 1 T h i s m a n u a l a p p l i e s t o u n i t s w i t h s e r i a l n u m b e r 1 6 0 6 7 7 0 5 8 a n d u p Superabrasive, Inc - Home Office www.superabrasive.com | info@superabrasive.us...

  • Page 2: Table Of Contents

    Contents Information section Identification of main parts Accessories provided Identification details of manufacturer Marking plate Intended uses Allowed environmental conditions Noise level Storage Scrapping 1.10 Technical details 1.11 Warranty Safety section Safety details Safety warnings Safety plates and symbols Outstanding risks Applied directives Installation section Handling...

  • Page 3: Information Section

    Information Section Identification of main parts Motor head Push handle Filtering chamber Suction pipe coupling point Removable vacuumed material Longopac® container Castors Fixed wheels Longopac® bag - 1 -...

  • Page 4: Accessories Provided

    Information Section Accessories provided FI.0232.0000 – "M" CAT. CARTRIDGE FILTER (ONLY REPLACEMENT FILTER) FI.0013.0000 – "H" CAT.D330 H98 ABSOLUTE FILTER (ONLY REPLACEMENT FILTER) - 2 -...
  • Page 5 Therefore, it can be properly disposed of while fully complying with all local, environmental laws and regulations. MANUFACTURER CONTACT INFORMATION If you need to contact Superabrasive Inc. with any technical support questions, or general inquiries, please contact us using the information shown below: Address:...

  • Page 6: Intended Uses

    Information Section Intended uses These specific vacuum cleaner models have been designed, built and protected for vacuuming dusts and solid materials only, using special filters. Warning! Always use specific filters for the type of dust or materials to be vacuumed. Any other use is considered IMPROPER.

  • Page 7: Technical Details

    Information Section 1.10 Technical details V-20-115-H V-20-230-H Power Volt Voltage mm H Max. vacuums rate 2.250 2.300 Max. air flow rate dB (A) Noise level Filter type CARTRIDGE FILTER cat M CARTRIDGE FILTER cat M Filter surface 30.000 30.000 Ø Suction inlet Dimensions 53 x 56 X 130...

  • Page 8: Warranty

    This warranty is limited to repair or replacement of covered components and reasonable labor expenses. • In the event of a warranty claim, the vacuum unit must be returned to Superabrasive, or an authorized facility, for a warranty investigation, and subsequent warranty repair or replacement.

  • Page 9: Safety Section

    They should also have the tools necessary to perform these duties properly. Superabrasive shall under no circumstances be deemed liable for accidents or damage caused by use of the vacuum cleaner by personnel not properly trained or who use it in an improper manner, as well as by even partial failure to comply with the safety regulations and intervention procedures indicated in this manual.

  • Page 10: Safety Warnings

    Safety Section Safety warnings Attention! The following indications are, by themselves, not enough to fully protect against all the hazards that could arise during vacuum cleaner operation. These will have to be integrated with common sense and the experience of the operator, both of which are crucial factors for preventing accidents. Each section of this manual lists further specific safety warnings for the various operations.
  • Page 11 Safety Section During cleaning operations, maintenance jobs or when changing parts, the starter switch must be off and the machine must be disconnected from the power mains by removing the cable from the socket. Only skilled persons should carry out repairs. During use, mind the power supply cables and avoid crushing or pulling these.
  • Page 12 The manual should always be kept handy for reference so the operating cycle can be checked every time there are doubts. In the event of this manual being lost or damaged, ask Superabrasive for a new copy. Structural damage and improper alterations or repairs could change the protection capacity of the vacuum cleaner and therefore cancel this certification.

  • Page 13: Safety Plates And Symbols

    Safety Section Safety plates and symbols Plates are affixed to the vacuum cleaner showing safety symbols and/or messages. Attention! Make sure all the safety messages are legible. Clean these with a cloth, soap and water. Do not use solvents, diesel fuel or petrol. Replace the damaged plates with new ones supplied by MASTERVAC.

  • Page 14: Outstanding Risks

    Safety Section Outstanding risks Careful analysis of risks performed by the manufacturer and stored in the technical file has made it possible to eliminate most of the risks associated with vacuum cleaner operation. The manufacturer advises carefully following the instructions, procedures and advice contained in this manual as well as applicable safety regulations, including the use of the envisaged protection devices, both those integrated in the cleaner and individual.

  • Page 15: Installation Section

    Installation Section Handling Weight (package included) (cm) (cm) (cm) V--20-115-H V-20-230-H The machine is supplied in a strong cardboard box secured with straps. Transport the package using a fork-lift truck of adequate lifting capacity and make sure it is stable and that weight is properly distributed on the forks.

  • Page 16: Installation

    Installation Section Installation Warning! Before installing the vacuum cleaner, carefully make a sight check to pinpoint any damage suffered during transport. In the event of any component parts being damaged, do not proceed with installation. Notify the manufacturer and reach an agreement on how to proceed. The vacuum cleaner already features a suction filter.
  • Page 17 Installation Section Fit the accessory required for the type of vacuuming operation on the opposite end of the hose. Contact your dealer for information related to the different types of optional accessoaries available for this specific vacuum cleaner model. Fit the supplied connector on the pipe union. - 15 -...
  • Page 18 Installation Section Make sure the power supply corresponds to the voltage and frequency indicated on the vacuum cleaner plate. Important! Do not fit the plug in the power socket with wet hands. Attention! In the event of an extension being used, make sure this is in perfect condition, in compliance with CE standards and with cable cross section suitable for the power input of the vacuum cleaner.

  • Page 19: Operation Section

    Operation Section Description of controls 1) STOP/START position 2) CLOGGED FILTER – Orange indicator light 3) Green POWER ON indicator light - 17 -...

  • Page 20: Work Cycle

    Operation Section Work cycle Warning! Before fitting the plug, make sure the power voltage corresponds to that on the CE marking plate.  Make sure the power plug is correctly fitted in the power socket.  Make sure the flexible hose is properly fitted and locked in the vacuum pipe union. ...
  • Page 21 Operation Section To move the vacuum cleaner, use the large handle. Important! The vacuum can be moved only on flat ground! If the vacuum is moved on inclined grounds, you can risk to lose the control, because of the weight, and to damage persons or things.

  • Page 22: Removal And Placing Of The Waste Bag

    Operation Section Removal and placing of the waste bag Stop the vacuum motors by pressing the relevant STOP buttons. Warning! Disconnect the plug from the power socket.  Use two clamps to fasten the collection bag at two points (about 3 – 5 cm. from each other), just below the filter chamber.
  • Page 23 Operation Section Filter cleaning system DUSTOP When the orange indicator light is on, or the suction efficiency has lowered, or after having vacuumed a considerable quantity of material, a filter cleaning cycle is necessary. The filter cleaning system is best operated every time before use and after prolonged operation.

  • Page 24: Maintenance Section

    Maintenance Section  Open the flap as indicated in the picture below allowing the air to flow into the filtering chamber thus providing a counter air flow that passes through the filter. Repeat this operation for at least 5 times. ...

  • Page 25: Informative Notes

    Maintenance Section Informative notes This section describes the control and special maintenance operations crucial for keeping the vacuum cleaner in perfect working condition. Any other job which might be necessary to eliminate operating faults must be expressly authorised by the manufacturer.

  • Page 26: Maintenance Operations

    Maintenance Section Maintenance operations Attention! All the described operations must be done with the plug disconnected from the power socket. Before starting any maintenance or cleaning job, always wear adequate protective clothing, eyewear and/or gloves according to the type of job to be done. For smooth vacuum cleaner operation, a number of controls are best made periodically: ...

  • Page 27: Replacing The Filters

    Maintenance Section Replacing the filters To replace the filters, proceed as follows:  Turn off the vacuum cleaner by pressing the motor STOP buttons.  Disconnect the vacuum cleaner plug from the power socket. Important! Wear individual protection devices.  Release the two retainers that hold the motor head in place.
  • Page 28 Maintenance Section  Loosen the screws.  Remove the filter. Important! All the material trapped by the filter and the filter itself must be disposed of through authorised channels in the country where the vacuum cleaner is used. - 26 -...

  • Page 29: Troubleshooting

    Check the seals and, if necessary, replace it Air leak Check for any air leaks out of closing fasteners, tightening screws, Longopac® container or filter chamber Contact Superabrasive Motor very noisy. Warning! For any other problems, contact Superabrasive - 27 -...

  • Page 30: Recommended Spare Parts

    Maintenance Section Recommended spare parts Code Description FI.0232.0000 D. 340x350H "M" CAT.FILTER CARTRIDGE FILTER FOR MTL 202 DS FI.0013.0000 D330 H98 ABSOLUTE FILTER GI.0146.0000 MTL 202 DS BASE PLATE GASKET - 28 -...
  • Page 31 Spare Parts Section Date SPARE PARTS ORDER FORM Sent by Tel. Address Locality Prov. Model Part No. Tab. Code Description Q.ty Model Part No. Tab. Code Description Q.ty Model Part No. Tab. Code Description Q.ty Model Part No. Tab. Code Description Q.ty Model...
  • Page 32 Data: 13/05/2015 Rev: V–20–115–H Part List / Elenco parti POS. CODE DESCRIPTION KT.0209.9006 MTL 202 DS 115V MOTOR HEAD KIT KT.0934.0000 FI.0013.0000 MTL202DS DUST ABSOLUTE FILTER FILTER CHAMBER KIT SL.2238.0000 FLAP Ø50 ABS PRIVATE LABEL MACHINE BODY KIT...
  • Page 33 Data: 13/05/2015 Rev: KT.0209.9006...
  • Page 34 Data: 13/05/2015 Rev: KT.0209.9006 Part List POS. CODE DESCRIPTION CT.0119.7011 MTL 202 DS COVER WITH CABLE SUPPORT GI.0004.0000 COVER NOISE BUFFERING MATERIAL SL.0914.0000 COOLING RING EP.0141.0000 SBMMM932 CABLE FASTENER SUPPORT EP.0166.0000 PG 13,5 BLACK POLYAMIDE NUT EP.0022.0000 3X2,5 16A SCHUKO POWER SUPPLY CABLE (10 mt.) EP.0021.0000 PG 13.5 POLYAMIDE BLACK CABLE FASTENER...
  • Page 35 Data: 13/05/2015 Rev: KT.0934.0000 Part List / Elenco parti POS. CODE DESCRIPTION FI.0013.0000 D330X98H H ABSOLUTE FILTER SL.1818.0000 BLACK CABLE SUPPORT FOR ABSOLUTE FILTER MC.0153.0021 GALVANIZED PLAIN WASHER DIN 9021 8X32 MC.0286.0021 8X90 GALVANIZED HEXAGON HEAD BOLT...
  • Page 36 FILTER CHAMBER KIT Data: 13/05/2015 Rev: KIT CAMERA FILTRANTE...
  • Page 37 FILTER CHAMBER KIT Data: 13/05/2015 Rev: KIT CAMERA FILTRANTE Part List / Elenco parti POS. CODE DESCRIPTION FI.0232.0000 D. 340x350H "M" CAT. CONICAL CARTRIDGE FILTER FOR MTL 202 DS ST.0395.9006 Ø360 H770 MTL202DS LP HOPPER SL.0216.0000 LATCH TOGGLE CLAMP SL.2329.7011 MTL202DS LP CHAMBER LEFT PROFILE SL.1487.0000 DIN9021 8X24 NYLON WASHER...
  • Page 38 MACHINE BODY KIT Data: 13/05/2015 Rev: KIT CORPO MACCHINA Part List / Elenco parti POS. CODE DESCRIPTION SL.0688.7011 MTL PUSH HANDLE SL.2321.0020 MTL202DS LP GALVANIZED SLIDING BRACKET EP.0561.0000 MTL202DS LP GAS SPRINGS (125N STROKE=250) SL.2356.0000 MTL202 DS SC LP COLUMNS PROFILE SL.2330.0020 GALVANIZED GAS SPRING FIXING BRACKET RT.0003.0000...
  • Page 39 Data: 13/05/2015 Rev: V–20–230 H Part List POS. CODE DESCRIPTION KT.0208.9006 MTL 202 DS 230V MOTOR HEAD KIT KT.0934.0000 FI.0013.0000 MTL202DS DUST ABSOLUTE FILTER FILTER CHAMBER KIT SL.2238.0000 FLAP Ø50 ABS PRIVATE LABEL MACHINE BODY KIT...
  • Page 40 Data: 13/05/2015 Rev: KT.0208.9006...
  • Page 41 Data: 13/05/2015 Rev: KT.0208.9006 Part List POS. CODE DESCRIPTION CT.0119.7011 MTL 202 DS COVER WITH CABLE SUPPORT GI.0004.0000 COVER NOISE BUFFERING MATERIAL SL.0914.0000 COOLING RING EP.0141.0000 SBMMM932 CABLE FASTENER SUPPORT EP.0166.0000 PG 13,5 BLACK POLYAMIDE NUT EP.0212.0000 3X1,5 16A SCHUKO POWER SUPPLY CABLE (10 mt.) EP.0021.0000 PG 13.5 POLYAMIDE BLACK CABLE FASTENER...
  • Page 42 Data: 13/05/2015 Rev: KT.0934.0000 Part List POS. CODE DESCRIPTION FI.0013.0000 D330X98H H ABSOLUTE FILTER SL.1818.0000 BLACK CABLE SUPPORT FOR ABSOLUTE FILTER MC.0153.0021 GALVANIZED PLAIN WASHER DIN 9021 8X32 MC.0286.0021 8X90 GALVANIZED HEXAGON HEAD BOLT...
  • Page 43 FILTER CHAMBER KIT Data: 13/05/2015 Rev: KIT CAMERA FILTRANTE...
  • Page 44 FILTER CHAMBER KIT Data: 13/05/2015 Rev: KIT CAMERA FILTRANTE Part List / Elenco parti POS. CODE DESCRIPTION FI.0232.0000 D. 340x350H "M" CAT. CONICAL CARTRIDGE FILTER FOR MTL 202 DS ST.0395.9006 Ø360 H770 MTL202DS LP HOPPER SL.0216.0000 LATCH TOGGLE CLAMP SL.2329.7011 MTL202DS LP CHAMBER LEFT PROFILE SL.1487.0000 DIN9021 8X24 NYLON WASHER...
  • Page 45 MACHINE BODY KIT Data: 13/05/2015 Rev: KIT CORPO MACCHINA Part List POS. CODE DESCRIPTION SL.0688.7011 MTL PUSH HANDLE SL.2321.0020 MTL202DS LP GALVANIZED SLIDING BRACKET EP.0561.0000 MTL202DS LP GAS SPRINGS (125N STROKE=250) SL.2356.0000 MTL202 DS SC LP COLUMNS PROFILE SL.2330.0020 GALVANIZED GAS SPRING FIXING BRACKET RT.0003.0000 D.
  • Page 46 ELECTRICAL WIRING DIAGRAM FOR VACUUMS WITH 2 SINGLE-PHASE MOTORS 230V pressure switch switches fuses voltage clogged filter Foglio: N° dis. E100003 1 /1 Codice: Rev: Modifica: Data: Descrizione: Schema testate con 2 motori monofase Appr. da: AV Mat. Tratt. Dis. da: Data: 19/09/07 Scala Tolleranze generali:...

This manual is also suitable for:

Lavina v-20-115Lavina v-20-230

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