LUBRICATION GUIDE
Check and lubricate all components at the intervals outlined in the Periodic
Maintenance Chart. Items not listed in the chart should be lubricated at the
General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
ITEM
MENDED
LUBRICANT
Engine Oil
PS-4 5W-50
4-Cycle Oil
Transmission
Oil
Gearcase
Lubricant &
Transmission
Demand
Drive Fluid
Drive Fluid
(Front
Gearcase)
Rear
ATV Angle
Gearcase Oil
Drive Fluid
(or GL5 80-
gear lube)
Brake Fluid
DOT 4 Brake
Front Prop
Shaft Yoke
A-Arms,
POLARIS All-
Front and
Rear
RECOM-
CAPACITY
AT FLUID
CHANGE
2 qt.
(1.9 l)
AGL
37 oz.
(1100 ml)
Fluid
Demand
9.3 oz. (275
ml)
7.1 oz. (210
ml)
90 weight
—
Fluid
U-Joint
Grease fittings (3 pumps maximum) every 500 miles, before long
Grease
periods of storage, or after pressure washing or submerging.
Grease fittings after extreme use or if suspension becomes
Season
Grease
MAINTENANCE
FILL PLUG
DRAIN
TORQUE
PLUG
TORQUE
—
12 ft-lbs
(16 Nm)
10-14 ft-lbs
10-14 ft-lbs
(14-19 Nm)
(14-19 Nm)
8-10 ft-lbs
11 ft-lbs
(11-14 Nm)
(15 Nm)
10-14 ft-lbs
10-14 ft-lbs
(14-19 Nm)
(14-19 Nm)
—
squeaky.
SEE PAGE
page 92
page 96
page 97
page 98
—
page 33
91