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Bedpan / Urinal Bottle Washer Disinfector
Operation, Maintenance and Installation
design and technical specifications are subject to change without notice.
Serial Number:
Date Installed:
It is important that the name from whom you purchased your device and the name of the installer are recorded above. The installer is responsible for the correct
installation, start up and demonstrating the operation of this device. They are also responsible for issuing relevant certificates of compliance (these may differ from
state to state).
Issue 5
Models ES915, ES935
Detergent Models with Hands Free Operation
Manual
Note: Due to Malmet's Policy of continuous product improvement;
Supplied to:
Installed by:
Head Office and Customer Service
ABN 95 001 717 791
9-11 McKay Avenue
PO Box 373
Leeton NSW 2705
Phone: +61 2 6953 7677
Email: info@malmet.com.au
Device Software V5.0
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Table of Contents
Related Manuals for Malmet ES915
Summary of Contents for Malmet ES915
- Page 1 Bedpan / Urinal Bottle Washer Disinfector Models ES915, ES935 Detergent Models with Hands Free Operation Operation, Maintenance and Installation Manual Note: Due to Malmet’s Policy of continuous product improvement; design and technical specifications are subject to change without notice. Serial Number: Supplied to: Date Installed: Installed by: It is important that the name from whom you purchased your device and the name of the installer are recorded above.
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Page 2: Table Of Contents
Technical Specifications ............................35 Power and Water Consumption ................................. 35 Device Specifications ..................................35 Electrical Diagram – 20 Amp Models (ES915) ............................ 37 Electrical Diagram –10 Amp Models (ES935) ............................. 38 Hydraulic Circuit Diagram - ES915/935 .............................. 39 Warranty Statement ................................40... -
Page 3: Foreword
Foreword In order to obtain maximum life and efficiency from your Malmet Bedpan / Urinal Bottle Washer Disinfector and to aid in the safe operation of the device, please read and understand this manual thoroughly and follow all instructions before operating. -
Page 4: Safety Instructions - Warnings
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Safety Instructions - Warnings Please read and understand this manual before using this device, if this device is used in a manner not specified by the manufacturer protection by the device may be impaired. -
Page 5: Intended Use
Intended Use The Malmet Bedpan / Urinal Bottle Washer Disinfector is intended to be used by health service organisation personnel for the cleaning and disinfection of medical devices during an automatic cycle of the types intended to be re-used as listed in the design parameters section of this manual. -
Page 6: Operating Cycle
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Operating Cycle Stage 1 Flushing / Cleaning One rotating 180° back spray Two fixed 60° top sprays Two fixed urinal sprays... -
Page 7: Chemical Dosing System
Chemical addition is controlled by the automatic cycle controller and will display a fault if the incorrect amount of chemical is injected. The dosing system is designed for use with Malmet Chemical; other chemicals may impair the operation of the system. - Page 8 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Detergent Out Condition - F 30 Fault If insufficient detergent is available to deliver the required quantity, the device will display an F30 dEt fault. Access to the load will be restricted until the condition is rectified.
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Page 9: Device Features
Hands Free Operation Zero Contamination – Totally Hands Free The Malmet Bedpan / Urinal Bottle Washer Disinfector is fully automatic. Door open, door close and cycle start can be activated without touching the device. FLASHING LED’S... -
Page 10: Operating Features
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Operating Features POWER On/Off Standby MANUAL START Start Cycle/Close door and start cycle MANUAL DOOR To manually open and close door... -
Page 11: Installation And Commissioning
Prior to installation of the device, services as noted are to be provided by the facility. It is not the responsibility of Malmet to provide these service connections. - Page 12 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual • Follow your internal manual handling guidelines to manoeuvre the device off the pallet. The device can then be placed into position by fork lift or hand pallet truck.
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Page 13: Service Connections
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Service Connections MODEL COLD WATER SOIL LINE ELECTRICAL 240V 1 phase @ 20 Amps ES915 GB¾ Male 100mm ‘S’ or ‘P’ Trap... -
Page 14: Venting
• Level the device by using the flanged screw in legs and, if possible, maintain approx. 100mm floor clearance for ease of floor cleaning. Malmet recommends affixing some of the leg flanges to the floor via stainless self-tapping screws to prevent sideways movements and damage to services and soil line connections. -
Page 15: Electrical
Ensure isolator is suitably placed so device will not obstruct safe access to the isolator once installed. • If the supply lead is damaged, it shall be replaced by Malmet; its authorised service agent or similarly qualified person in order to avoid hazard. -
Page 16: Service Connection Point
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Service Connection Point Issue 5 June 23 Page 15... -
Page 17: Device Dimensions
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Device Dimensions Issue 5 June 23 Page 16... -
Page 18: Installation Clearances
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Installation clearances Issue 5 June 23 Page 17... -
Page 19: Commissioning (To Only Be Completed By Qualified Persons)
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Commissioning (To only be completed by qualified persons) Before switching on the device make sure the DEVICE IS LEVEL and WATER TAPS ARE ON. Check that the DRAIN WASTE is connected. -
Page 20: Loading
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Loading For the safe use of this device the responsible body should ensure that all operators are adequately trained to operate and maintain the device in its safe use. - Page 21 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Standard Commode Bowl + 2 Urinal Bottles Large Commode Bowl + 2 Urinal Bottles Issue 5 June 23 Page 20...
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Page 22: Cycle Of Operation
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Cycle of Operation Once the Bedpan / Urinal Bottle Washer Disinfector is installed into position with power and water connected, push power on button. - Page 23 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Once the Bedpan / Urinal Bottle Washer Disinfector is “loaded”, break the infra-red beam again to close the door. The display shows Shut When the door is fully closed, 2 green LED’s will flash in the infra-red sensor area for 8 seconds.
- Page 24 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Once a cycle has been initiated the elements are turned on in the steam tank to start heating the water. The wash pump is turned on for 10 seconds for the initial wash.
- Page 25 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual 12. Rinse pump comes on for 10 seconds to rinse detergent from items The display shows rinS 13. Once the wash cycle is complete the display will begin to flash the internal chamber temperature during heating until the disinfection temperature is reached.
- Page 26 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual 19. After the disinfection cycle is complete the cooling solenoid will turn on for 15 seconds. This will cool down the surface temperature of the utensils and make them safe to handle.
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Page 27: Display Board
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Display Board Green LED Display Door open OPEN Door closed Shut Steam generator fill Fill Cycle ready Cycle started rinS Detergent... -
Page 28: Maintenance
Preventative maintenance must be completed as per instructions below. Failure to comply may result in warranty claims being rejected. The Malmet Bedpan / Urinal Bottle Washer Disinfector is self-cleaning, however proper care should be taken to ensure that the device is cleaned and maintained in accordance with maintenance instructions for Malmet Bedpan / Urinal Bottle Washer Disinfectors and in accordance with all other regulatory and common-sense practices. -
Page 29: Recommended Preventative Maintenance Schedule
Only if necessary after visual check g) Clean dust and grit off components. Malmet will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions, or information which will assist the user’s appropriately qualified technical personnel to repair those parts of the device. -
Page 30: Post Maintenance Or Repair Safety Checks
If device fails any of the tests it is not safe for operation, and cannot be put into service until the cause of the fault has been rectified and successful completion of tests. Replacement of Safety Devices The following safety devices must be replaced and tested by a Malmet trained technician, failure to do so may impair the protection by the device. •... -
Page 31: Requalification
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Operation Qualification Performed immediately after installation, relocation, change of a service to the device or after repair prior to device being put back in service in accordance with applicable Standards. -
Page 32: Fault List
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual 5.13 Fault List Following is list of fault conditions and most possible causes. Fault 01 Door Open Fault – Not confirmed door closed (i.e. - Page 33 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Fault 10 Disinfection temperature not maintained, resulting in cycle time out • Steam leak Cause • Final rinse solenoid stuck open •...
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Page 34: Cold Water Overflow Indication
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual 5.14 Cold Water Overflow Indication The yellow LED is used for cold water tank overflow. Overflow is indicated by a STEADY ON LED, whenever the overflow level is detected. -
Page 35: Making Equipment Safe After Incomplete Operating Cycle
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Loading Bed Pans 200m Diagram B2 Side View Top View Diagram B3 Diagram B4 5.16 Making equipment safe after incomplete operating cycle If an incomplete cycle has occurred, it is assumed that the load being processed has not been subjected to a complete cycle as per the set process parameters. -
Page 36: Technical Specifications
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Technical Specifications Power and Water Consumption POWER AND WATER CONSUMPTION DATA Model Avg Cycles per/Hr Avg Cycle min/sec Avg kWh per cycle... - Page 37 Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual WASH SYSTEM Flush nozzles 1 x Rotating 180° Nozzle 2 x Fixed 60° Nozzles Main Chamber Nozzles and Sprays 2 x Fixed 60° Nozzles...
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Page 38: Electrical Diagram - 20 Amp Models (Es915)
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Electrical Diagram – 20 Amp Models (ES915) Issue 5 June 23 Page 37... -
Page 39: Electrical Diagram -10 Amp Models (Es935)
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Electrical Diagram –10 Amp Models (ES935) Issue 5 June 23 Page 38... -
Page 40: Hydraulic Circuit Diagram - Es915/935
Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D) Detergent Model with Hands Free Operation Operation, Maintenance and Installation Manual Hydraulic Circuit Diagram - ES915/935 Issue 5 June 23 Page 39... -
Page 41: Warranty Statement
(and paid for) by the owner. • It is the owner's responsibility to provide safe access to the device. Malmet, or any of its authorised service agents, may refuse to perform maintenance or warranty work if access is unsafe, as determined by Malmet or any of its authorised service agents acting reasonably. - Page 42 • To the extent permitted by law, no responsibility will be accepted for damage incurred as a result of, or incidental to, electrical surges or brown outs or for any other consequential damages. • If there is no certificate of compliance for plumbing or electrical, Malmet reserves the right to refuse service on non-compliant installations.
- Page 43 HOW TO MAKE A CLAIM UNDER THIS WARRANTY If you believe there is a defect in a device you have purchased from Malmet, you must notify Malmet in writing of such defect, by sending an email (Notice of Defect) to info@malmet.com.au...
- Page 44 Manufactured by Malmet (Australia) Pty Ltd ABN 95 001 717 791 www.malmet.com.au P/N 91-2144...