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HEK GTP 1500 User Manual

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USER'S MANUAL
TRANSPORT PLATFORM
HEK GTP 1500
This manual is assigned to :
Issue: 12-2000
8095-007C

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  • Page 1 USER’S MANUAL TRANSPORT PLATFORM HEK GTP 1500 This manual is assigned to : Issue: 12-2000 8095-007C...
  • Page 2 © 2000, Hek Manufacturing B.V., Middelbeers, The Netherlands Nothing contained in this publication may be copied and/or published by means of printing, photocopying, microfilm or any other method, without prior written permission from Hek Manufacturing B.V. Drawings are illustrative only and do not necessarily show the design of the product on the market at any given point of time.
  • Page 3 HEK Manufacturing B.V. Westelbeersedijk 18 P.O. Box 2 5091 SM Middelbeers 5090 AA Middelbeers The Netherlands The Netherlands Tel : +31(0)13 51 48 653 Fax : +31(0)13 51 48 630 www.HEK.com GTP 1500 • 8095-007C...
  • Page 4 GTP 1500 • 8095-007C...
  • Page 5 HEK Manufacturing B.V. platform. The transport platform must be anchored. The HEK GTP 1500 offers a high level of safety. In the construction of this transport platform, particular attention has been paid to all safety requirements. The drive unit, for example, has been fitted with an motor brake.

  • Page 6: Table Of Contents

    10. MALFUNCTION ANALYSIS 10-1 the drive unit Main switch 11. MACHINE DISPOSAL 11-1 Control box on the platform Single phase outlet 12. LIST OF KEYWORDS 12-1 Remote control fail safe brake 1. PERIODIC INSPECTION APPENDICE 1 GTP 1500 • 8095-007C...

  • Page 7: Contents

    Payload distribution Fig.1-4 Anchoring to the scaffolding system 1-6 Fig.1-5 Anchoring to the facade Fig.1-6 Anchoring to the facade Fig.2-1 Basic set GTP 1500 Fig.2-2 Landing barrier Fig.4-1 Lifting point Fig.4-2 Support points forklift truck Fig.5-1 Drive unit power supply socket Fig.5-2...

  • Page 8: List Of Standards

    Certified by (‘Notified Body’): TÜV HANNOVER/SACHSEN ANHALT E.V. Hannover, Germany Date/Manufacturer’s signature: Middelbeers, the Netherlands, December 1st, 2000 Authorised Signature: E.M.A. van Hek Chairman of the Board HEK INTERNATIONAL GROUP B.V. VIII GTP 1500 • 8095-007C EC declaration of conformity - copy...

  • Page 9: Meaning Of The Symbols Used

    Failing to (exactly) comply with working or operating instructions may lead to serious injury, fatal accident, severe mechanical damage or operating losses. During use, no person may stand under the machine. Danger: high voltage. Danger of falling objects. GTP 1500 • 8095-007C...

  • Page 10: Dimensions

    Fig.1-1 Dimensions GTP 1500 • 8095-007C...

  • Page 11: Technical Details

    TECHNICAL DETAILS Note: The data in this chapter are based on standard applications for the GTP 1500 transport platform. In special situations, it may be possible to deviate from these data. This may only be done, however, with prior written approval of the supplier.

  • Page 12: Mast Element

    M14 x 90 Qual. 8.8 Tightening torque 100 Nm / 73.8 Lbft Mast element weight 50 kg / 110 lbs 1.3 Dimensions GTP 1500 Fig.1-2, Dimensions [mm / In] 6,135 / 239.3 4,000 / 156.0 4,700 / 183.3 4,955 / 193.3 1,700 / 66.3...

  • Page 13: Electrical Installation

    5 x 6 mm², 0.64 4 x 16 mm², 1.27 up to 120 m kg/m / 0.42 lbs/ft kg/m / 0.84 lbs/ft Single phase outlet 230 V ± 10% / 16 A 230V ± 10% / 16A GTP 1500 • 8095-007C...

  • Page 14: Transport Platform Loading

    See the table for the maximum load and maximum number of persons. Persons Load [kg / lbs] 1 (min.) 1,400 / 3,080 1,300 / 2,860 1,200 / 2,640 1,100 / 2,420 1,000 / 2,200 900 / 1,980 800 / 1,760 GTP 1500 • 8095-007C...

  • Page 15: Anchor Forces

    1.6.1 and 1.6.2 are given for the different wind speeds. Contact your regional or national meteorological institute to find out the storm wind speeds applicable in the area where the transport platform is being erected. GTP 1500 • 8095-007C...

  • Page 16: Anchoring To A Scaffolding System

    * Loading ramp left or right * Mast height above last anchor = 5.7 / 5.7 / 4.7 / 0 m / 0 ft 3.6 / 810 1,282.5 1,282.5 1,057.5 * Loading ramp left or right GTP 1500 • 8095-007C...
  • Page 17 * Loading ramp left or right 1,868 1,800 1,058 * Mast height above last anchor = 0 m / 0 ft 6.9 / 3.6 / 8.0 / 4.7 / * Loading ramp left or right 1,553 1,800 1,058 GTP 1500 • 8095-007C...

  • Page 18: Anchoring To The Facade

    * Loading ram p left or right * M ast height above last anchor = 5.7 / 5.7 / 4.7 / 0 m / 0 ft 3.6 / 810 1,282.5 1,282.5 1,057.5 * Loading ram p left or right GTP 1500 • 8095-007C...

  • Page 19: Anchoring To The Facade

    * Loading ramp left or right 1,868 1,800 1,058 * Mast height above last anchor = 0 m / 0 ft 6.9 / 3.6 / 8.0 / 4.7 / * Loading ramp left or right 1,553 1,800 1,058 GTP 1500 • 8095-007C...
  • Page 20 TECHNICAL DETAILS 1-10 GTP 1500 • 8095-007C...

  • Page 21: Components

    Much consideration has been given to simple and safe assembly and Fig.2-1 Basic set GTP 1500 disassembly. The ground frame is fitted with fork recesses, so that the machine can be easily loaded onto a truck, using a forklift.

  • Page 22: Protection At Landing Height

    2.2 Protection at landing height To protect against the risk of falling at loading and unloading points on the scaffold system or facade, landing barriers must be mounted. Fig.2-2 Landing barrier GTP 1500 • 8095-007C...

  • Page 23: Safety

    (6 Beaufort), the machine must not be maintained. assembled/disassembled. - The wheel set may not remain fitted When materials and/or tools during the use, assembly or with a large surface area are disassembly of the machine. used, contact your supplier, in GTP 1500 • 8095-007C...

  • Page 24: Safety After Use

    (building materials, dirt, activated; snow, etc.) - if the TOP limit switch fails to operate, and the transport platform continues to rise, the TOP emergency limit switch is activated; GTP 1500 • 8095-007C...

  • Page 25: Personnel

    - When entrusting the platform to a third party, an introduction must be carried out, according to the transfer protocol, and fully naming the machine operator. GTP 1500 • 8095-007C...
  • Page 26 SAFETY GTP 1500 • 8095-007C...

  • Page 27: Transport

    Set the machine down carefully to avoid lowered onto the buffers. damage. For transport dimensions, see chapter 1. For transportation, the machine must be tightly lashed down onto the truck flat bed. Fig.4-1 Lifting point Fig.4-2 Support points forklift truck GTP 1500 • 8095-007C...

  • Page 28: Repositioning On The Construction Site

    3 metres / 9.84 ft. In less favourable conditions, contact the supplier. The transport set can be attached to a vehicle, and towed. The maximum speed during repositioning using another vehicle is 30 m/min / 98.4 ft/m. GTP 1500 • 8095-007C...

  • Page 29: Control Components

    This switch (fig. 5-1, 2) is used for activating power supply. This switch may not be used for stopping the machine. Fig.5-1 Drive unit power supply socket The main switch shall be secured with a padlock to prevent unauthorized use of the platform. GTP 1500 • 8095-007C...

  • Page 30: Control Box On The Platform

    Main switch This switch is used for activating power supply. This switch may not be used for stopping the machine. The main switch shall be secured with a padlock to prevent unauthorized use of the platform. GTP 1500 • 8095-007C...

  • Page 31: Single Phase Outlet

    (fig.5-3, 1) is mounted. This outlet can be used for electrical tools, lighting, etc. 5.5 Remote control fail safe brake A remote control to test the fail safe brake is supplied as an option with the machine. Fig.5-3 Single phase outlet GTP 1500 • 8095-007C...
  • Page 32 CONTROL COMPONENTS GTP 1500 • 8095-007C...

  • Page 33: Assembly And Anchoring

    Assembly must always be followed by a test run, as described in section 7.3. Until the test has been performed, the platform may not be used for any purpose other than transporting its own mast elements and anchoring components. GTP 1500 • 8095-007C...

  • Page 34: Preparation For Assembly

    - The electrical power supply connection for the transport platform must be placed as close as possible to the transport platform, to reduce voltage drop. In the event of excessive voltage drop, the machine may not function correctly. GTP 1500 • 8095-007C...

  • Page 35: Ground Support

    - For assembly on a concrete foundation or on a hardened road surface, the installation must be provided with wooden packing, to prevent slipping. GTP 1500 • 8095-007C...

  • Page 36: Distance To The Facade

    Loading ramp Transport platform Positioning line Barrier B and vertical frame in one line Min. 0,5 metre / 1.64 ft 0,65 - 0,67 m / 2.13 - 2.2 ft measured at the underside of the fence. GTP 1500 • 8095-007C...

  • Page 37: Assembly Of The Transport Platform

    (fig. 6-4) is fitted in the right position. If not, fit it now. Pull the rail of the 2.5 metre / 8.2 ft stop fully outwards. The rail is mounted in the left lower mast. Fig.6-4 Lower striker plate GTP 1500 • 8095-007C...

  • Page 38: Assembly Of The Mast

    While a mast element is being mounted, the emergency stop must be active. During the erection phase the assembly platform can be used. When the small assembly platform cannot be used during erection, the seperate assembly platform (option) should be used. GTP 1500 • 8095-007C...

  • Page 39: Connection To Cable Drum

    In order to remove the transport platform out of the buffer, carry out the following procedure: 1 Turn the key switch “reset positioning”. 2 Press the push-button “UP”. 3 Turn the key switch in the position normal. Fig.6-6 Control box GTP 1500 • 8095-007C...

  • Page 40: Assembly Platform Fig.6-8

    If a crane is available on the construction site, the mast can be assembled more rapidly. In this case, four mast elements can be Fig.6-8 Mast guard assembled on the ground and positioned on the mast, using the crane. GTP 1500 • 8095-007C...

  • Page 41: Red Top Mast Element

    16. Mount the red top striker plate (top and emergency stop) to the mast ends (see figure 6-9) Fig.6-10 Top striker plate 17. The mast may not extend too far above the uppermost anchor (max. 3 m / 9.84 ft). GTP 1500 • 8095-007C...

  • Page 42: Anchoring The Masts

    (maximum anchor distance) has been reached. 6-10 GTP 1500 • 8095-007C...
  • Page 43 Scaffold: the anchor forces must be transferred to the facade via the scaffolding system, according to static requirements. Facade: the anchor forces must be transferred to the facade, according to static requirements. GTP 1500 • 8095-007C 6-11...
  • Page 44 - Specifications for these types of bolt are available from the supplier. Permission to use these connection types must be obtained from the local authorities. 6-12 GTP 1500 • 8095-007C...

  • Page 45: Scaffolding System

    Using the adjusting device, set the mast in a vertical position, and parallel to the facade. Fig.6-13 Anchoring to the scaffolding system Tighten the couplings for the horizontal anchor pipe to the specified torque. GTP 1500 • 8095-007C 6-13...

  • Page 46: Lightning Protection

    (fig.6-14, B) at the required loading and unloading positions on the facade or scaffolding system. Mount the rail (fig.6-15, A) with striker plate (fig.6-15, B) for the landing stop in the mast, at the required height. Fig.6-15 Landing barrier 6-14 GTP 1500 • 8095-007C...

  • Page 47: Operation

    400 N / 90 lbf. When work stops or is interrupted, and when leaving the construction site, the main switch must be secured with a padlock. GTP 1500 • 8095-007C...

  • Page 48: Preparation

    Remove the padlock from the main switch. Check that the EMERGENCY STOP buttons on the control box (fig. 7-1, B) is switched off (the buttons must be withdrawn). Fig.7-1 Control box GTP 1500 • 8095-007C...

  • Page 49: Testing

    Switch the main switch (fig. 7-1, C) to position “1” or “2”. The green warning lamp “operation” (fig. 7-1, A) on the control box should light 7.3 Testing Now test the platform and perform all the inspections as described in appendix 1. GTP 1500 • 8095-007C...

  • Page 50: Operation From The Platform

    2.5 m / 8.2 ft for approx. 3 seconds. During these 3 seconds, a warning signal tone is heard. The DOWN push button must once again be pressed, to permit the platform to be further lowered. GTP 1500 • 8095-007C...

  • Page 51: Stepover To Scaffolding Or Platform

    - Close the lever. The loading ramp will close automatically. - Close the side fences. - The limit switches will be released, the safety circuit closed, and the transport platform can now be either raised or lowered. Fig.7-4 Landing barrier GTP 1500 • 8095-007C...

  • Page 52: Sliding Gate

    It is, however, possible for one person to “carefully” operate the Fig.7-6 Brake release lever motors to lower the platform by approx. 5 cm / 1.97 In on each side. GTP 1500 • 8095-007C...
  • Page 53 This motor then registers an overload. This overload can be equalized, if the load-bearing motor is slightly released, until both motors once again take up the load. GTP 1500 • 8095-007C...

  • Page 54: Fail Safe Brake

    (fig. 7-7, A) on the platform illuminates, and a signal tone is sounded. The machine cannot be operated. To correct this situation, part of the load must be removed from the platform. Fig.7-7 Static overload device warning lamp GTP 1500 • 8095-007C...

  • Page 55: Assembly Platform Fig.8-2

    Check all connections, safety devices, switches and safety measures. Record any discrepancies. During the disassembly the assembly platform (fig.8-1) can be used. A. Position of the railings during disassembly. B. Position of the railings during use. Fig.8-1 Assembly platform GTP 1500 • 8095-007C...

  • Page 56: Disassembly And Transport

    The mast elements can be further disassembled on the ground. Repeat this procedure until the mast, with the platform in its lowest position, has been completely disassembled. See chapter 8.1 and 8.2 for continuing of the disassembling. GTP 1500 • 8095-007C...

  • Page 57: Transport Platform Without Transport Set

    (fig.8-3,2) on the control box side. Fig.8-3 Rear wheel set Fit the cross-brace (fig.8-4,1) using the bolts (fig.8-4,2). Tighten the bolts (fig.8-4,3) to remove the play from the wheel set. Fig.8-4 Rear cross-brace GTP 1500 • 8095-007C...

  • Page 58: Front Wheel Set

    C. Turn the key switch to the “0” position. 10. Switch the main switch to the zero position “0”. 11. Disconnect the power supply, and remove the plug. 12. Store all cables in a safe place. GTP 1500 • 8095-007C...

  • Page 59: Maintenance

    Preferably by qualified persons from the manufacturer or the dealer. Spare parts must comply with the technical specifications of HEK Manufacturing B.V. Use only original parts from HEK Manufacturing B.V. Before maintenance is carried out: - Switch off the main switch.
  • Page 60 - Grease the rack and pinion. If these are heavily contaminated with sand or grit, they must first be cleaned. Grease lubricant specification: - HEK rack and pinion grease - Shell Rhodina 2 - Clean the transport platform and the drive unit. Pay particular attention to any encrustation of the motor cooling fins.
  • Page 61 - Cover the basic machine with a tarpaulin; the control box and limit switches must at all times be covered. - The machine should be stored on the ground frame (not on the wheels) for any long periods. - For long-term storage, consult your dealer. GTP 1500 • 8095-007C...

  • Page 62: Motor Brake

    The stator has a built-in braking coil (H), which produces a strong magnetic field when DC current is applied. GTP 1500 • 8095-007C...

  • Page 63: Motor Brake

    The air gap “a” is factory-set to 0.3 mm / 0.01 In, and may under no circumstances exceed 0.7 mm / 0.03 In. The overall thickness of the rotor (including friction material) must not be less than 6 mm / 0.23 In. GTP 1500 • 8095-007C...

  • Page 64: Maintenance

    “a” close to each screw, and screw further down as necessary, until the air gap at each screw is 0.3 mm / Fig.9-2 Motor brake 0.01 In. - Retighten the three retaining screws (p). GTP 1500 • 8095-007C...
  • Page 65 The adjustment of the manual release may not be changed, even when the air gap “a” has been readjusted, since this may reduce the degree of security. Reinstall the rubber dust protection ring, the fan cover and the brake lever. GTP 1500 • 8095-007C...

  • Page 66: Fail Safe Brake

    Consult your dealer for load situations and for information referring to legislation in your country. The fail safe brake is preset by the manufacturer at the correct maximum speed. This setting must not be altered. GTP 1500 • 8095-007C...

  • Page 67: Fail Safe Brake Test

    (fig. 9-4, 3). If the fail safe brake does not operate, warn the service department. Following the fail safe brake test, the fail safe brake must be reset, see 9.4.2. Fig.9-4 Fail safe brake drop test box GTP 1500 • 8095-007C...

  • Page 68: Resetting The Fail Safe Brake

    Load the platform to 1650 kg / 3,630 lbs. The warning lamp should light up. If the warning lamp does not light up, contact your dealer. Fig.9-5 Control box 9-10 GTP 1500 • 8095-007C...

  • Page 69: Malfunction Analysis

    Insert dummy plug Machine in fail safe brake during Fail safe brake Consult electrician lowering Overload Platform overloaded Reduce load Machine raised too far during Mast detection Lower machine assembly phase / S104 = off GTP 1500 • 8095-007C 10-1...
  • Page 70 Other malfunction Platform does not develop sufficient - Inform technical department or dealer power In all cases not dealt with in the malfunction analysis tables, consult the importer’s service department or the nearest HEK branch. 10-2 GTP 1500 • 8095-007C...
  • Page 71 Discarding the machine - Drain all oil from the reduction gearbox, and dispose of the oil via an authorized facility. - Remove any usable parts. - Dispose of all remaining parts via a waste disposal facility. GTP 1500 • 8095-007C 11-1...

  • Page 72: Machine Disposal

    MACHINE DISPOSAL 11-2 GTP 1500 • 8095-007C...

  • Page 73: List Of Keywords

    Electrical installation Electrical supply Emergency Operation Emergency situation Overload warning lamp Emergency stop Owner Facade 6-11 Fail safe brake 2-1, 7-8, 9-8 Fail safe brake drop test box Fail safe brake test Foreword Forklift truck Foundation GTP 1500 • 8095-007C 12-1...
  • Page 74 Sliding gate 7-2, 7-6 Spare parts Standards VIII Static overload device 7-8, 9-10 Stepover Striker plate 6-5, 6-9, 6-14 Symbols Technical details Testing Transport 4-1, 8-1 Transport set V, 4-2, 8-3 Type number Year of manufacture 12-2 GTP 1500 • 8095-007C...

  • Page 75: Periodic Inspection

    Tel.: +31 (0)13 5148653 Fax: +31 (0)13 5148630 Data Comments Owner Check date Checked by Machine type Machine number Year of construction Mast height Number of anchors Power supply cable type Options Electrical circuit diagram # Manual # GTP 1500 • 8095-007C...
  • Page 76 Free movement Ground frame Corrosion damage Buffers Damage Lifting device Damage Set up Entire machine Stability Ground support Quality, drainage Set up position Free space Machine path No obstacles in machine path Landing fittings Operation, guards GTP 1500 • 8095-007C...
  • Page 77 Mast guard Mounting Motor reductor Mounting, leakage Pinion Wear, meshing in gear rail Guide rollers Wear Brakes Size of the air gap Sliding gates Damage, locking, operation Loading ramp Damage, locking, operation Cable support arm Damage GTP 1500 • 8095-007C...
  • Page 78 Gate switch Operation, corrosion Loading ramp Operation, corrosion switch Mast guard switch Operation, corrosion Control lamps Operation Safety circuit Operation Overload device Operation Various Fail safe brake Operation (perform a droptest) Emergency Operation descent Inspector’s signature:……………………… GTP 1500 • 8095-007C...

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