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Summary of Contents for Dover Petro Vend PV100
- Page 1 ® Petro Vend PV100 Installation, Operation and Maintenance Part Number: M1900 Revision: 12 ® PV100...
- Page 2 OPW Fuel Management Systems is a part of Dover Fueling Solutions. Copyright Information © 2023 Dover Fueling Solutions. All rights reserved. DOVER, the DOVER D Design, DOVER FUELING SOLUTIONS, and other trademarks referenced herein are trademarks of Delaware Capital Formation.
- Page 3 M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 4: Table Of Contents
3.1 Conduit/Wiring Requirements 3.1.1 Conduit Sealing 3.1.2 Pedestal Conduits 3.1.3 Grounding 3.1.4 Power Requirements 3.1.5 Pulser Wire Section 4 System Installation 4.0.1 Typical Installation Overview Section 5 Mechanical PCM Pump Control M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 5 7.1.4 Tones Menu 7.1.5 System Network Number Menu 7.1.6 Petro-Net™ Setup Menu 7.1.7 Miscellaneous Menu 7.1.8 Pump Control Menu 7.1.9 Software Updates 7.2 Management Menu 7.2.1 Site Management 7.3 Pump Management M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 6 Section 8 System Maintenance Appendix A - PV100® Primary Board Appendix B - Termination Codes Appendix C - Menu of Display Screens Appendix D - Replacement Parts Appendix E - Pedestal Dimensions Warranty M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 7: Section 1 Precautions
To prevent data loss DO NOT use the plastic Manuals USB key (identified by the OPW "diamond" logo) in the USB ports of the PV100. This key must only be used in a PC. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 8 IMPORTANT: The sub-sections that follow contain important safety and compliance information related to the installation and operation of this unit. Read these instructions carefully before you continue with the installation. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 9: Safety Warnings
SAFETY INSTRUCTIONS: Indicates instructions and procedures related to safety or gives the location of safety equipment. 1.3 Information Panels NOTE: This panel gives more information about an instruction or procedure. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 10 INFORMATION: This panel shows references to more information in other sources. READ CAREFULLY: This panel points to information that must be fully read and understood before doing the procedure(s) that comes after. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 11: Hazardous Areas
DANGER: To prevent the possibility of explosion or fire, do not use electrical or battery operated power tools in or near the Hazardous Area! Only use pneumatic or hand tools. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 12: Installation Requirement
The pedestal can be mounted in the hazardous area but a seal-off must be the first fitting for all conduits that go into the area. IMPORTANT: All unused knockout holes that have been removed must be sealed. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 13 CAUTION: Be sure to wear all required personal protective equipment (PPE). This includes safety glasses, hardhat, safety shoes and reflective vest. Barricade the work area before installation. Be sure to obey all applicable Lockout/Tagout (LOTO) procedures before installation. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 14 IMPORTANT: It is recommended to do a check of the electrical system with a multimeter to make sure all connections are de-energized before you proceed with the installation. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 15: Fcc Compliance
This system complies with Part 15 of the Federal Communications Commission (FCC) Rules & Regulations. Operation is applicable to these conditions: This device must not cause harmful interference. This device must accept interference received. This includes interference that can cause undesired operation. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 16: Section 2 Introduction
NOTE: The FSC uses battery backed-up RAM to save the vital configuration of the FSC (e.g., card file setup, pump configuration, transaction data, etc.) in the event of a power failure. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 17: System Technical Specifications
Magnetic Card Reader: Optional Proximity Card Reader: Optional Chipkey Reader: Optional Graphics Display: Standard 15.2 cm (6") monochrome Enclosure: Powder Coated Steel Pedestal: Powder Coated Aluminum Internal Fuel Site Controller: Standard M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 18: Pump Control
Voltage Sense 120-240 VAC or Handle Switch Pulser Type: Single Channel Pulser Input: Mechanical (contact); Electronic (5-12 VDC) Pulser Divide Rate: Pulser Divide Rate: Max. Pulse Speed: 6,000 Mechanical; 100,000 Electronic M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 19: Section 3 Pre-Installation Information
When running shielded cable through a seal-off, strip the cable jacket back so about three (3) inches (7.6 cm) of jacketed cable protrudes past each seal-off. WARNING: Shielded cable is NOT vapor-tight! DO NOT damage the shield wire! Stripped section must be in the sealed-off area. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 20: Pedestal Conduits
A ground wire (preferably Green) must be connected between the device’s ground terminal and the main electrical service panel. One earth ground connection is required per OPW-FMS device. CAUTION: Do not rely on the conduit to provide ground connections. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 21: Power Requirements
If installed in the same conduit as the pump-control wires, then the wire must be UL-style #2567 or equivalent. You can order shielded pulser cable from OPW- FMS Part #: 12-1025 (two-conductor) or OPW-FMS Part #: 12-1026 (four-conductor). M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 22: Section 4 System Installation
Manual USB: The M1900 Manual can be found in the path F u e l C o n t r o l M a n u a l s > P V 1 0 0 2. Install the pedestal: Square the base-plate where it will be mounted M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 23 Insert the four (4) bolts and secure them using the provided washers and nuts. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 24 PV100 Installation and Startup. If you are viewing this manual on a computer or tablet, simply click on the URL below. URL: https://www.youtube.com/watch?v=uCakQ4IvGrg&list=PLZ3d7sJYbYsfUKqz3XkijVTEer6svI55k&index=2 M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 25: Section 5 Mechanical Pcm Pump Control
The power conduits must be stubbed from the seal-off to the bottom of the pedestal conduit plate. Wires Wire Requirements Power (Hot, Neutral, Three 93) wires (black, white, green) 600 V-Rated, Minimum #14-AWG- Oil & Ground) Gas Resistant, Wet Locations M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 26: Pcm Conduit Installation
5.3 System Power Wiring 1. Pull three (3) #14-AWG wires (green [ground], black [line] and white [neutral]) from a dedicated circuit ® breaker to supply power to the PV100 M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 27 2. Connect power (black) and neutral (white) wires to the power connection terminal block marked “LINE” (or “L”) and “NEUTRAL” (or “N”). Connect the green ground wire to the terminal labeled “GROUND” (or “GND”). M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 28: Pcm Pump Dispenser Wiring
Neutral - Neutral return for In-Use signal Flow - Flow switch or pump handle input Relay Contacts - Reset Control +12V – Supply for pulser Relay Contacts - Motor Control M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 29 Typical Wiring for Self-Contained Pump with Power Reset Typical Wiring for Dispenser with Power Reset M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 30: Pump/Dispenser Pulser Wiring
Operation Mode (SW 1, Position 1-2): This setting will place the PCM into one of two operational states. Switch 1, position 1 is for relay position 1 of the PCM board; Switch 1, position 2 is for relay position 2. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 31 Handle Sense: The alternate method, Handle Sense uses a contact closure input wired to the “Flow” terminal on the low-voltage side of the PCM. NOTE: The setting applies to both pump positions of the PCM; therefore, both pumps' In-Use sense must be the same. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 32: Pcm Testing
4. Dispense product and watch the green “Pulse” LED. It should flash as product is dispensed. 5. If equipped with a flow switch, the yellow “Flow” LED should light at the same time. 6. Turn “off” the bypass switch. Repeat steps 1-6 for another relay. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 33 PV100 Installation and Startup. If you are viewing this manual on a computer or tablet, click on the URL. URL: https://youtu.be/uCakQ4IvGrg?t=291 M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 34: Section 6 Complete The Installation
Place the two (2) holes in the bottom of the door over the door pins in the front of the pedestal base. b. Swing the top of the door into place as shown in the illustration. c. Secure the door using the two (2) supplied hex bolts. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 35: Section 7 System Configuration
2. Keypad 3. Reader 4. Tones 5. System Network Number 6. Petro-Net Setup 7. Miscellaneous 8. Pump Control 9. Software Update Main Board DIP Switch Bank #2 and Reset Button M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 36: Display Menu
If the card/key reader is functioning properly, the status will be displayed as “good” and the data on the card/key will be displayed. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 37: Tones Menu
ID to match the network ID coded on the cards that will be used with the system. Press ‘5’ “ENTER” to access the System Network Number Menu. There is one option within the Network ID Menu: 1. Network ID M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 38: Petro-Net™ Setup Menu
PCM Test: Factory-performed test of the PCM board connections. If performed in the field, all tests will fail. NOTICE: DO NOT run this test in the field while the pump relay board is connected. This can cause damage to the relay board. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 39: Pump Control Menu
3. Program USB driver Program Application: This option is a 2-step procedure to update the firmware for both the terminal and fuel-site controller. Once choosing this option, follow the instructions on the screen. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 40: Management Menu
The card(s) chosen as the manager card(s) are also enabled for fueling. The options available at the Management Menu are as follows: 1. Site Management 2. Pump Management 3. PCF Management 4. Clear Totals 5. Reporting M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 41: Site Management
Open Time: Enter a time of day when the fuel site will open for fueling. Type in the desired time in 24- hour format. Press “Enter” to save changes and exit, or “Clear” to undo changes and exit. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 42 Manager Cards: The Manager Cards item displays the following card-related configuration items: Reset Card 1: Manager card 1 can be reconfigured. Reset Card 2: Manager card 2 can be reconfigured. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 43 Card input is accepted through keyboard or physical reader in test mode if Keyboard is the specified input source for a card type and one of the reader types (magnetic, proximity or ChipKey) is enabled. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 44: Pump Management
This acts as a security measure to prevent theft or loss of fuel. This setting must be cleared from the Configure Pump Menu once the issue is fixed. Timeouts: M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 45: Proprietary Card File (Pcf) Management
Select Allowed Pumps: This option will display all configured pumps and permit the pumps that are selected above to be enabled or disabled. Pump Restrictions - 4 Pump Setup & 2 Pump Setup M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 46 The available prompts for selection are: Enter Misc. 1 Enter Misc. 2 Enter Hub Enter Trip # Enter Trailer # Enter Account # Enter Odometer Enter P.O. Enter Driver I.D. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 47: Clearing Totals
Bypass Totals Bypass Totals Screen 7.4.2 Reporting ® The Reporting menu permits a user to view reports for the various functions of the PV100 , divided as follows: View Pump Totals M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 48 NOTE: The 4-Pump site configuration will show five (5) cards with the card totals for Pump 1 and 2 showing on the top lines and totals for 3 and 4 on the bottom lines. See the illustration below. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 49 YYMMDD represents the date at which the file was created. If this option is selected a second time on the same day, any existing file with that date will be over-written. NOTE: The time stamps in these examples show the time at which the files were generated. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 50 Installation and Startup, simply scan or click the following QR Codes. The instructional video can also be found at www.YouTube.com by entering the search word “OPWGlobal”. Program a Non-Card, Keyboard Only System M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 51 Program a Carded System M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 52: Dual Card Security Feature
Keyed-in Manual Entry Keyed-in Manual Entry Card Configuration Menu Card Configuration Menu To configure cards for the Dual Card security feature select the Card Type Setup option from the Card Configuration menu. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 53 The Card Type Setup screen is where the Card Type is specified for a range of cards and an individual card number. The available types are Driver, Vehicle and Single. 1. Select a card number. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 54 3. Push the F3 function key to show the types. Push F3 again and again to scroll through and select the applicable types (Driver, Vehicle and Single). Push Enter to save the selection. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 55 Before a PIN can be set the Card Type and Range must be set up (see above). NOTE: If a Vehicle card is selected the error message below will come into view: "PIN is not valid for Vehicle card" M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 56 View Card Totals (4 Pump) When the Dual Card security feature is enabled, the View Card Totals screen in Reporting will show the Card Type next to each card number listed. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 57 Pump # column (this is to be used when a manager inserts a card to run reports, etc. but not turn on a pump and not miss a transaction number in the report). M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 58: Section 8 System Maintenance
Heaters: Units equipped with heaters should be checked for correct operation at the start of each cold season. NOTE: The heater turns on at a temperature of 50°F (10°C). The heater turns off at 70°F (21°C). M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 59: Appendix A - Pv100® Primary Board
® Appendix A - PV100 Primary Board ® PV100 Primary Board M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... -
Page 60: Appendix B - Termination Codes
Customer has entered three (3) bad Three bad PIN entries PIN, verify user’s PIN is PINs correct in card file Denied Transaction System is closed "Transactions Report" on Manager Mode page 57 M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 61 Missing pulse detected pulses Verify communication wir- The transaction was terminated ing is properly installed, O (01) Communication error because communication was lost verify site power con- with the pump controller ditions M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 62: Appendix C - Menu Of Display Screens
"Petro-Net™ Setup Menu" on page 38 (Not available) "Miscellaneous Menu" on page 38 a. Lights Test b. DIP Switch Test c. RAM Loopback Test d. USB Test e. PCM Test f. Restore Factory Defaults M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 63 Set Month Set Year c. Keyboard Allow Keyboard Entry Prompt Time-Out iii. Error Message Time-Out d. Manager Cards Reset Card 1 Reset Card 2 iii. Force Manager PIN Lock Reset M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 64 All User Selectable Card Invalid After 3 Bad Entries b. View Pump Restrictions "Clearing Totals" on page 47 a. All Cards b. All Cards and Pumps c. Single Card d. Single Pump M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 65 Bypass Totals "Reporting" on page 47 a. View Pump Totals b. View Card Totals c. View Bypass Totals d. Pump Totals to USB e. Card Totals to USB f. Transactions to USB M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 66: Appendix D - Replacement Parts
The parts shown in these illustrations and the referenced parts and Item numbers in the Parts List can change without notice. For Customer Support & Orders Call: 888-OPW-FUEL (888-679-3835) Hours: Monday through Friday, 7:30 am to 4:00 pm US CST M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 67 Door Assembly Replacement Parts M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 68 Enclosure Assembly Replacement Parts M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 69: Appendix E - Pedestal Dimensions
Appendix E - Pedestal Dimensions This appendix shows more helpful dimensions for physical installation. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 70 0.0.0 0.166 4X 0.895 "L1" R0.079 DETAIL B 0.130 5X 7.165 6.270 0.125 DETAIL F R0.500 Inner radii 3.036 VIEW A 0.095 0.090 0.105 DETAIL C DETAIL E DETAIL D M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
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Page 71: Warranty
OPW Fuel Management Systems be liable for any direct, indirect, incidental or consequential damage or loss of product. TERMS Ex-works our factory, Hodgkins, Illinois, USA Installation not included. All trade names are registered. Patents pending. Subject to engineering improvement and/or other changes. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions... - Page 72 Update PCM photos with new illustrations. 1730 5/7/2020 Added Replacement Part Appendix 1768 7/8/2020 Replace "Slave" with "Client" 1791 9/21/2020 Add Appendix for pedestal dimensions. 5/15/2023 Add pedestal height dimension illustration. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 73 NOTE: *It is possible that older software versions might not support all features. M1900_r12 PV100® Installation, Operation and Maintenance | Dover Fueling Solutions...
- Page 74 ©2023 Dover Fueling Solutions. All rights reserved. DOVER, DOVER D Design, DOVER FUELING SOLUTIONS and other trademarks mentioned herein are trademarks of Delaware Capital Formation Inc., DoverCorporation, Dover Fueling Solutions UK.
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