1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Offroad Vehicle
  5. DR2A17 EFI PTV
  6. Operator's manual

Yamaha DR2A17 EFI PTV Operator's Manual

4 stroke personal transport vehicle
Hide thumbs
Table of Contents

Advertisement

Quick Links

OWNER'S / OPERATOR'S
MANUAL
READ THIS MANUAL CAREFULLY!
!
It contains important safety information.
DR2A17 EFI
PTV
4 STROKE PERSONAL
TRANSPORT VEHICLE
LIT-19626-19-18
J0D-F8199-00

Advertisement

Table of Contents
loading

Related Manuals for Yamaha DR2A17 EFI PTV

Summary of Contents for Yamaha DR2A17 EFI PTV

  • Page 1 OWNER’S / OPERATOR’S MANUAL READ THIS MANUAL CAREFULLY! It contains important safety information. DR2A17 EFI 4 STROKE PERSONAL TRANSPORT VEHICLE J0D-F8199-00 LIT-19626-19-18...
  • Page 3 PTV, please consult a Yamaha dealer. Yamaha Motor Corporation USA DR2A17 EFI PTV Owner's/Operator's Manual © 2017 by Yamaha Motor Corporation 1st edition All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation USA is expressly prohibited.
  • Page 4 If you have any safety messages that follow this questions concerning this manual, symbol to avoid possible injury or please consult your Yamaha dealer. death. A WARNING indicates a potentially Read and understand this manual hazardous situation which, if not...

  • Page 5: Table Of Contents

    CONTENTS WARRANTY IMPORTANT LABELS OPERATOR SAFETY SAFETY CONSIDERATIONS CONTROLS PRE-OPERATION CHECKS OPERATION MAINTENANCE STORAGE SPECIFICATIONS WIRING...

  • Page 6: Warranty

    Any charges incurred in transporting a golf car or charger to and from an authorized Yamaha golf car dealer for service or in performing field service are also excluded from this warranty.
  • Page 7 Car Company will repair your SORE vehicle at no will be repaired or replaced by Yamaha Golf-Car cost to you including diagnosis, parts and labor. Company according to subsection (4) below. Any such part repaired or replaced under warranty will MANUFACTURER’S WARRANTY COVERAGE:...
  • Page 8 WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if Yamaha Golf- Car Company demonstrates that the SORE vehicle has been abused, neglected, or improperly maintained, and...

  • Page 9: Important Labels

    IMPORTANT LABELS SAFETY AND INSTRUCTION LABELS Please read the following labels carefully before operating your PTV, and promptly replace any labels which become damaged or removed. Death or serious personal injury can result from failing to read and comply with the safety instruction labels.
  • Page 10 IMPORTANT LABELS...
  • Page 11 IMPORTANT LABELS Y-1610...
  • Page 12 Keep a record of these numbers for reference when ordering parts from a Yamaha Golf- Car Company dealer. Y-2743 The engine serial number 1 is affixed in the location shown.

  • Page 13: Operator Safety

    OPERATOR SAFETY Yamaha PTVs are designed to be simple to operate. However, be sure to observe the following to reduce the risk of serious injury or death due to loss of control and other hazards: BEFORE OPERATING THE PTV Read this Owner’s/Operator’s manual and all safety and instruction labels on the PTV before operating.
  • Page 14 OPERATOR SAFETY Use extra care in congested areas or when backing up. Always back up slowly, and watch carefully. Avoid starting or stopping abruptly. Vary the speed of the PTV to match the terrain. Avoid turning the steering wheel too sharply at higher speeds to avoid tipping or rolling the vehicle.

  • Page 15: Safety Considerations

    SAFETY CONSIDERATIONS Like all machines, PTVs can cause HAZARD PREVENTION injury if improperly used or maintained. Drivers should be mindful of road hazards, and avoid dangerous Experience has shown that PTVs are situations that may include the safe when operated in accordance following: with the safety warnings affixed to every PTV.
  • Page 16 SAFETY CONSIDERATIONS Loose Terrain – Avoid areas of MAINTENANCE loose terrain which may cause a REQUIRED FOR PTV PTV to lose traction and affect SAFETY stability. Take notice of conditions and reduce speed when driving on Practice the following to help ensure uneven or loose terrain.
  • Page 17 PTV to avoid any unexpected vehicle If new nameplates, warnings or movement. instructions are needed, contact your Yamaha dealer. When working on the fuel system or the battery, do not smoke, or allow any sparks or open flames FUEL HANDLING/...

  • Page 18: Controls

    CONTROLS FEATURES 1 Engine/oil c Headlights d Front tire warning light/ e Front bumper fuel gauge/ f Drive select hour meter 2 Main/Light lever g Battery switch 3 Brake pedal h Rear body 4 Parking brake i Rear tire j Rear bumper pedal Y-2747 5 Accelerator...
  • Page 19 CONTROLS FEATURES The main switch controls the following items: 1/ 2 “OFF” The electrical power circuit is switched off. The key can be Y-2754 removed only in this position. “ON” The electrical power circuit is switched on. The PTV can be driven. 1/ 2 Y-2755 “ON”...
  • Page 20 NOTICE If the light is flashing, do not 1/ 2 operate the vehicle. Contact your Yamaha Service representative to have the vehicle serviced. Y-2753 å Engine/oil warning light DRIVE SELECT LEVER The drive select lever is used to shift the PTV into forward or reverse.
  • Page 21 CONTROLS ACCELERATOR PEDAL The accelerator pedal controls the PTV’s speed. Action Car Speed Depress pedal Increase Y-20A Release pedal Decrease å Accelerator pedal BRAKE PEDAL Press down on the brake pedal to stop the PTV. ∫ Brake pedal Y-21a PARKING BRAKE PEDAL Press down on the parking brake pedal whenever parking the PTV.
  • Page 22 CONTROLS HEADLIGHT/TAILLIGHT ON POSITION 1/ 2 Turn the main switch all the way to the right to the second ON position. This will activate the headlights and Y-2756 taillights. FUEL GAUGE The fuel gauge displays the fuel level 1/ 2 in the fuel tank. The fuel gauge will only work when the key is in the ON position.

  • Page 23: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation checks should be made each time you use your PTV. Get in the habit of performing the following checks in the same way so that they become second nature. To keep vehicle from moving while performing pre-operation checks: Remove main switch key.
  • Page 24 PRE-OPERATION CHECKS FUEL SYSTEM Make sure there is sufficient fuel in the tank. Also check fuel line and connections for leakage. å Fuel tank ∫ Fuel cap ç E.F.I. fuel pump ∂ Fuel tank vent Cover filler funnel Gasoline and its vapors are highly flammable and explosive.
  • Page 25 PRE-OPERATION CHECKS NOTICE Avoid using gasoline blended with methyl alcohol which can damage fuel system parts. ENGINE OIL With the golf car parked on level Y-514 ground, remove the dipstick and make sure the engine oil is between the MIN and MAX marks (the crosshatched area on the end of the dipstick).
  • Page 26 PRE-OPERATION CHECKS BATTERY Check that the battery is held securely in place to prevent the battery from being damaged from vibration or jarring. Tighten the battery hold-down nuts if loose. Also check that the battery cap is not missing to prevent battery acid from spilling from the battery.
  • Page 27 The alarm should sound. PEDAL OPERATION Y-33 Check the following pedal controls for proper operation. If a pedal does not work properly, consult a Yamaha dealer. Accelerator Pedal With the main switch in the “OFF” position, make sure the accelerator pedal operates smoothly.
  • Page 28 PRE-OPERATION CHECKS Brake Pedal Make sure the brake pedal feels firm when pressed and returns to its original position when released. ∫ Brake pedal Parking Brake Pedal Y-21a Make sure the parking brake pedal locks in place with a positive click, and releases when the accelerator pedal is pressed.

  • Page 29: Operation

    OPERATION BODY AND CHASSIS Before each use, visually inspect the PTV body and chassis for damaged and/or missing parts. STARTING 1. With the parking brake applied, turn the drive select lever to “F” for forward, or “R” for reverse. NOTICE Do not shift from “F”...
  • Page 30 OPERATION STOPPING To stop the PTV, gradually press down on the brake pedal. å Brake pedal When the PTV has come to a stop, apply the parking brake pedal and turn the main switch to “OFF.” ∫ Parking brake pedal NOTICE Do not hold the PTV on an incline with the accelerator –...

  • Page 31: Maintenance

    Check shock absorbers for oil leaks and damaged springs Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
  • Page 32 CS R adjust or replace if necessary Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual. **Related to emission control system.
  • Page 33 Definitions For Dirty injector Consult Yamaha Electrical/Electronic System.” dealer Electrical System It is recommended that these items be serviced by a Yamaha dealer or Spark plug dirty Clean carbon or with carbon, or wipe spark plug other qualified mechanic. Faulty ignition...
  • Page 34 MAINTENANCE Rear Lifting Point If the rear of the car needs to be lifted for a maintenance procedure, make sure it is lifted at the correct rear lifting point (see arrow). Spark Plug Inspection You should periodically remove and inspect the spark plug. Dirty or worn spark plugs can cause poor performance.
  • Page 35 MAINTENANCE å Gap 3. Clean the gasket and plug surfaces and install the spark plug finger-tight before tightening to the following torque: Spark plug torque: 20 Nm, 2.0 m . kg Y-37 (14.5 ft . lb) Engine Oil Replacement 1. Warm up the engine for several minutes, place the golf car on a level surface, then stop the engine.
  • Page 36 MAINTENANCE 4. Tip the front of the lower panel down and remove the panel. 3 Lower panel 5. Remove tie strap, then remove rubber exhaust duct from plastic duct. 4 Tie strap Y-2736 5 Exhaust duct 6. Place an oil pan under the engine drain plug.
  • Page 37 After replacing engine oil, check for oil leaks around the drain plug. If oil leaks are found, consult a Yamaha dealer. 10. Reinstall exhaust duct and secure by using a new tie strap. 11. Install panel and mount with four bolts.
  • Page 38 MAINTENANCE NOTICE Be careful not to drop anything into the air inlet. Serious engine damage can result. Inspection and cleaning: 3. Wash the foam pre-filter in soap and water. Allow it to dry. å Soap and water ∫ Foam element 4.
  • Page 39 MAINTENANCE Inspection: To inspect the drive belt, check for frayed edges or tears, and measure drive belt against the following specification. If the belt shows excessive wear or damage, replace the belt with a new one. å New: 31.0 mm (1.20 in.) Y-44 ∫...
  • Page 40 MAINTENANCE 8. Clean out any dirt or debris from the intake tube, the floor trough and the intake air opening. 5 Intake tube 6 Floor trough 7 Intake air opening 9. After removing debris, install the floor panel, front panel, drive Y-2765 select lever, seat and the floor mat.
  • Page 41 MAINTENANCE Fuse Replacement Be sure to use the specified fuse. Using a wrong fuse can cause electrical system damage and create a fire hazard. Death or serious personal injury can result from failing to comply with the safety instructions in this manual. NOTICE When replacing a fuse, be sure the main switch is turned off to...
  • Page 42 MAINTENANCE Transmission Oil To replace transmission oil: 1. Place the PTV on a flat, level surface. 2. Remove two bolts 1 and the bag holder insert 2. 3. Block rear tires and lift front end Y-2739 of PTV. Secure PTV with car stands.
  • Page 43 MAINTENANCE 7. Remove the drain plug from the transmission and allow the oil to drain completely. 5 Oil drain plug Dispose of the oil in an environmentally safe way, such as taking oil to an oil collection station. Y-2741 8. Install the drain plug. 9.
  • Page 44 Before you operate the PTV, press down on the brake pedal several times to make sure the brakes are functioning properly. Consult your Yamaha dealer before using your PTV if you suspect brake problems. Brake failure could result in a serious accident.
  • Page 45 MAINTENANCE Brake Pedal Free Play Adjustment Check the brake pedal free play by pressing against the pedal with two fingers (using light force) and measuring the distance the pedal travels before resistance is felt. Y-62b Brake pedal free play Å: 20-25 mm (0.79-0.98 in.) To adjust the brake pedal free play: 1.
  • Page 46 MAINTENANCE Parking Brake Release Adjustment NOTICE Before performing parking brake release adjustment, adjust brake pedal free play. 1. Apply pressure to the parking brake pedal until the brake nail catches the first latch position on the sector. Y-2823 2. Loosen the locknut and turn the bolt counterclockwise until it contacts the sector.
  • Page 47 MAINTENANCE Replacing a Headlight Bulb If the headlight burns out, replace it as follows: 1. Disconnect the wire connector 1 from the headlight assembly. 2. Remove the three screws 2 and remove the light control unit. Y-2767 3. Remove the four screws 3 to remove the headlight assembly from the holder.
  • Page 48 MAINTENANCE Adjusting a Headlight NOTICE It is recommended to have the headlight adjustment performed by a Yamaha dealer. The screw can be accessed from under the fender. 1. Using a Phillips head screwdriver, turn the adjusting screw 1. 2. Turning the screw clockwise will...

  • Page 49: Storage

    Use of fuel stabilizer and conditioner Drain fuel in a well-ventilated eliminates the need to drain the fuel area. system. Consult a Yamaha dealer if Take care not to spill gasoline. the fuel system needs to be drained If gasoline spills, wipe it up instead.
  • Page 50 STORAGE ENGINE PREPARATION BATTERY PREPARATION 1. Remove the battery from your With the key removed and the spark PTV and store it in a cool, dry plug lead disconnected, turn the place that stays between 0°C clutch by hand until compression is (32°F) and 30°C (90°F).

  • Page 51: Specifications

    SPECIFICATIONS GENERAL SPECIFICATIONS Items DR2A17 PTV Dimensions: Overall length 2395 mm (94.3 in.) Overall width 1200 mm (47.2 in.) Overall height (steering height) 1190 mm (46.9 in.) Height of floor 310 mm (12.2 in.) Wheelbase 1640 mm (64.6 in.) Tread: Front 870 mm (34.3 in.) Rear...
  • Page 52 SPECIFICATIONS ENGINE Items DR2A17 PTV Description: Engine type 4-stroke, Gasoline, OHV Number of cylinders Single Displacement 357 cm Bore x stroke 85 x 63 mm (3.30 x 2.48 in.) Compression ratio 8.1:1 Rated output 8.5 kw (11.4 hp)/3500 rpm Cooling system Forced air-cooled Starting system Starter...
  • Page 53 SPECIFICATIONS BATTERIES Items DR2A17 PTV Battery: BCI group 24, RC: minimum 75 min CCA: minimum 400A CHASSIS Items DR2A17 PTV Steering system: Type Rack and Pinion Steering angle (L.H.) 1.85 turn Steering angle (R.H.) 1.85 turn Brakes: Brake system Mechanical drum brake on each rear wheel with self-adjusters Type of brake Dual internal expanding shoe...

  • Page 54: Wiring

    WIRING DR2A17 PTV WIRING DIAGRAM 11-1...
  • Page 55 WIRING DR2A17 PTV WIRING DIAGRAM 11-2...
  • Page 56 NOTES...
  • Page 57 NOTES...
  • Page 58 NOTES...
  • Page 60 Printed in U.S.A Yamaha Motor Corporation USA 2016-KCC 800-879-0078 J0D-F8199-00...

Table of Contents