Related Manuals for EVBOLT ASTEROPE 3
Summary of Contents for EVBOLT ASTEROPE 3
- Page 1 Electric Vehicle DC Charger ASTEROPE 3 – User Manual EVB-DC-PS30 ASTEROPE Intellectual property of EVBOLT, Inc...
-
Page 2: Table Of Contents
EVSE Check – Emergency stop check ......................20 6.6.6 Operation Process ................................. 21 Operating Sequence .............................. 21 Operating Procedure (ONLINE) ........................... 21 EVBOLT iOS/Android Application ......................21 7.2.1 EVBOLT WebApp ............................21 7.2.2 Operating Procedure (OFFLINE) ......................... 22 Intellectual property of EVBOLT, Inc... - Page 3 7.3.6 Status Message .............................. 26 7.3.7 Troubleshooting ..............................27 Status Codes ................................27 Maintenance .................................. 48 General Maintenance ............................48 Replacement Kits and Accessories ........................50 Limited Product Warranty ............................51 Packing List ................................52 Intellectual property of EVBOLT, Inc...
-
Page 4: Introduction
Applications • Public and Private Parking Areas • Community Parking Areas • Parking Areas of Hotels, Supermarkets and shopping malls • Workplace Parking Areas • Charging Stations • Highway Rest Areas Intellectual property of EVBOLT, Inc Page 1 of 52... -
Page 5: User Interface
The identifier is intended to be visualized at EV charging stations, on vehicles, on cable assemblies, in EV dealerships and in consumer manuals as described. Intellectual property of EVBOLT, Inc Page 2 of 52... -
Page 6: Specifications
RFID Support ISO 14443A/B, ISO 15693, FeliCa Lite-S (RCS966), OCPP, 2D Barcode, APP, Mobile User Interface & Control Payment Backend Support OCPP 1.6 JSON Display information *Charging process and status *Status codes Intellectual property of EVBOLT, Inc Page 3 of 52... -
Page 7: Led Indication And Operation Status
Forced Air Ingression Protection IP55 Anti-vandalism IK10, does not include LCD & RFID cover LED Indication and Operation Status LED Status Left Indicator Right Indicator Standby Green Green Fault Charging Blue Blue Intellectual property of EVBOLT, Inc Page 4 of 52... -
Page 8: Dimensions
Dimensions Charger (Unit: mm) Intellectual property of EVBOLT, Inc Page 5 of 52... -
Page 9: Direction Of Cooling Airflow
Wall-mount Bracket (Unit: mm) Direction of cooling Airflow Air In Air Out Intellectual property of EVBOLT, Inc Page 6 of 52... -
Page 10: Installation Instructions
• The product should be installed in free air area and keep at least 30cm clearance distance to all air vent of the product. • Need sufficient space for product installation and maintenance, please keep not less than 60cm clearance distance from all around the product. Intellectual property of EVBOLT, Inc Page 7 of 52... -
Page 11: Grounding And Safety Requirement
National Electric Code, ANSI/NFPA 70. CAUTION: A cord extension set or second cable assembly shall not be used in addition to the cable assembly for connection of the EV to the EVSE. Intellectual property of EVBOLT, Inc Page 8 of 52... -
Page 12: Service Wiring
L2 or L3, and Neutral. Earth ground must be connected to neutral at only one point, usually at the breaker panel. 277V 277V Neutral 480V 277V 480V Three-Phase Wiring Connection DANGERS Be Aware of High Voltage! WARNING! Earth Connection is Essential! Intellectual property of EVBOLT, Inc Page 9 of 52... -
Page 13: Unpack The Charger
Charger weight might be 176 lbs. (80 kg). Be careful during unpack process. STEP 1 Remove the surrounding boards. STEP 2 Remove the packaging film and the paper cover. Accessories (wall mount) are packed in a carton. Intellectual property of EVBOLT, Inc Page 10 of 52... - Page 14 STEP 3 Remove the surrounding cardboard and film. Take out the Charger and Gun holders. Gun holders Charger Accessories Box Accessories Wall mount Intellectual property of EVBOLT, Inc Page 11 of 52...
-
Page 15: Recommended Tools For Installation And Inspection
Meet CHAdeMO/CCS Standard Multiple Meter 1000V Current Probe 100Amp RFID Authorized Card RFID No Valid Card Door Key Laptop or PC & CAT6 cable For Charger Configuration Wi-Fi /4G signal quality checker Recommended Intellectual property of EVBOLT, Inc Page 12 of 52... -
Page 16: Installation Procedure
3/8” expansion screws to the wall-mounted bracket. (Unit: mm) Unit: mm STEP 2 Install the four tenons on the rear side of the charger into the grooves on the wall-mounted bracket. SCALE 0.500 Intellectual property of EVBOLT, Inc Page 13 of 52... - Page 17 Screw 2 sets M6 screws to the bottom of the charger to fix the charger on the bracket. STEP 4 Keep the hook-shape holders as cable holder or disassemble them if not necessary. Intellectual property of EVBOLT, Inc Page 14 of 52...
-
Page 18: Installing Gun Holder
Remove the Gun Holder cover and place Gun Holder base at the appropriate height between 600mm (24”) and 1.2m (4 ft), and then attach 2 pcs 5/16” expansion screws to the Gun Holder base, then assembly the cover back. The hole position of the Gun Holder Unit: mm Intellectual property of EVBOLT, Inc Page 15 of 52... -
Page 19: Installing Cables
N shall choose terminals with inner diameter 6.4mm and outer diameter 16.5mm, PE shall choose terminals with inner diameter 5.3mm and outer diameter 12mm. And then feeding the cable from bottom side and passing through the cable gland. loosen tighten Terminal Intellectual property of EVBOLT, Inc Page 16 of 52... - Page 20 Turn on the power source and operation screen will be ready within 30 seconds. Not following installation instruction will cause charger damage. A 50A NFB with 30 mA RCD-Type A is recommended. Intellectual property of EVBOLT, Inc Page 17 of 52...
-
Page 21: Installation Inspection & Commissioning
Current rating of NFB shall be higher than 50 Amp Input Electricity Capacity Input Electricity Configuration < 50 Ω Grounding Resistance Grounding System Input Voltage & Frequency Network Connection & Quality Wi-Fi, 4G > -65dBm Intellectual property of EVBOLT, Inc Page 18 of 52... -
Page 22: Evse Check - Static (Non-Powered)
Cooling Fans Operation & Noise Led Status Indication EVSE Setting Function of Engineer Mode Version of H.W. & F.W. Remote Control & Monitoring Backend Server Connection Network Connection & Quality Wi-Fi, 4G > -65dBm Intellectual property of EVBOLT, Inc Page 19 of 52... -
Page 23: Evse Check - Charging
Reading of Engineer Mode Airflow & Noise of Cooling Fan Charging Record (log) Upload Remote Control & Monitoring 6.6.6 EVSE Check – Emergency stop check Item Status Remark Emergency stop & Recovery Intellectual property of EVBOLT, Inc Page 20 of 52... -
Page 24: Operation Process
Operating Procedure (ONLINE) For commercial purposes, this product can be connected to internet via Wi-Fi or 4G LTE. This is the case for Public and Semi-Public chargers. The chargers can be accessed using EVBOLT Application or WebApp. 7.2.1 EVBOLT iOS/Android Application... -
Page 25: Operating Procedure (Offline)
• The initializing process will take around 2 minutes, then shows home page. Initializing page OCPP Backend Connection Indicator Wi-Fi Connection Indicator 3G/4G Connection Indicator Unit and currency if billing function is enabled Intellectual property of EVBOLT, Inc Page 22 of 52... -
Page 26: User Authorization
• Use your RFID card or mobile app to authorize the use of the EVSE. User authorization Method: RFID, QR code and mobile APP. • Unauthorized method(s) will be darker on the screen if the method is disable. Home page Intellectual property of EVBOLT, Inc Page 23 of 52... -
Page 27: Plug In Charging Connector
• After authorization and plug-in process, the charger will start communicating with the vehicle and the screen will show the Preparing page as below illustrated. Information of Selected Charging Connector Connector Select Button Preparing page Intellectual property of EVBOLT, Inc Page 24 of 52... -
Page 28: In Charging
Press right button to select the charger connector that the user would like to stop. Tap RFID card or push stop button to stop Charging page Intellectual property of EVBOLT, Inc Page 25 of 52... -
Page 29: Charging Terminated
• When problems occur with this charger or the charging process a status code will display on screen as below illustrated. Please follow the troubleshooting table to solve the problem. Status Code Intellectual property of EVBOLT, Inc Page 26 of 52... -
Page 30: Troubleshooting
GB output relay driving fault 011017 AC connector temperature sensor broken 011018 CHAdeMO connector temperature sensor broken 011019 CCS connector temperature sensor broken 011020 GB connector temperature sensor broken 011021 Wi-Fi module broken Intellectual property of EVBOLT, Inc Page 27 of 52... - Page 31 System L3 input UVP 012206 PSU L1 input OVP 012207 PSU L2 input OVP 012208 PSU L3 input OVP 012209 PSU L1 input UVP 012210 PSU L2 input UVP 012211 PSU L3 input UVP Intellectual property of EVBOLT, Inc Page 28 of 52...
- Page 32 012236 GB GFD trip 012237 SPD trip 012238 Main power breaker trip 012239 Aux. power breaker trip 012240 PSU communication fail 012241 Wi-Fi module communication fail 012242 3G/4G module communication fail Intellectual property of EVBOLT, Inc Page 29 of 52...
- Page 33 012268 PSU Protection Alarm 012269 PSU Fan Failure Alarm 012270 PSU Input UVP 012271 PSU Input OVP 012272 PSU Walk in State 012273 PSU Power Limited State 012274 PSU Id Repeat Intellectual property of EVBOLT, Inc Page 30 of 52...
- Page 34 System AC L3 output OCP 012301 System AC L2 output Circuit Short 012302 System AC L3 output Circuit Short 012303 CCS liquid chiller water level warning 012304 Disconnected from power cabinet 012305 Meter communication timeout Intellectual property of EVBOLT, Inc Page 31 of 52...
- Page 35 Normal stop charging by user 013601 Charging Time's up 013602 Replace system air filter 013603 Reach to CHAdeMO max. plugging times 013604 Reach to CCS max. plugging times 013605 Reach to GB max. plugging times Intellectual property of EVBOLT, Inc Page 32 of 52...
- Page 36 4G disabled (separated charger only) 013629 Reserved 013630 Reserved 013631 Reserved 023700 CHAdeMO EV communication Fail 023701 CCS EV communication Fail 023702 GB EV communication Fail 023703 AC: pilot fault 023704 CHAdeMO: battery malfunction Intellectual property of EVBOLT, Inc Page 33 of 52...
- Page 37 CHAdeMO: isolation result fail 023732 CHAdeMO: mother board miss link 023733 CHAdeMO: output voltage more than limit 023734 CHAdeMO: req current more than limit 023735 CHAdeMO: re capability BMS eqr current exceed Intellectual property of EVBOLT, Inc Page 34 of 52...
- Page 38 023752 CCS_EVCC_EVErrorCode_FAILED_reserved_by_ISO_3 023753 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_1 023754 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_2 023755 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_3 023756 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_4 023757 CCS_EVCC_EVErrorCode_FAILED_reserved_by_OEM_5 023758 CCS_SECC_ResponseCode_FAILED_SequenceError 023759 CCS_SECC_ResponseCode_FAILED_SignatureError 023760 CCS_SECC_ResponseCode_FAILED_UnknownSession 023761 CCS_SECC_ResponseCode_FAILED_ServiceIDInvalid 023762 CCS_SECC_ResponseCode_FAILED_Payment SelectionInvalid 023763 CCS_SECC_ResponseCode_FAILED_IdentificationSelectionInvalid 023764 CCS_SECC_ResponseCode_FAILED_ServiceSelectionInvalid 023765 CCS_SECC_ResponseCode_FAILED_CertificateExpired 023766 CCS_SECC_ResponseCode_FAILED_CertificateNotYetValid Intellectual property of EVBOLT, Inc Page 35 of 52...
- Page 39 CCS_SECC_ResponseCode_FAILED_ContactorError 023783 CCS_SECC_ResponseCode_FAILED_CertificateNotAllowedAtThisEVSE 023784 CCS_SECC_ResponseCode_FAILED_GAChargeStop 023785 CCS_SECC_ResponseCode_FAILED_AlignmentError 023786 CCS_SECC_ResponseCode_FAILED_ACDError 023787 CCS_SECC_ResponseCode_FAILED_AssociationError 023788 CCS_SECC_ResponseCode_FAILED_EVSEChargeAbort 023789 CCS_SECC_ResponseCode_FAILED_NoSupportedApp-Protocol 023790 CCS_SECC_ResponseCode_FAILED_ContractNotAccepted 023791 CCS_SECC_ResponseCode_FAILED_MOUnknown 023792 CCS_SECC_ResponseCode_FAILED_OEM_Prov_CertificateRevoke 023793 CCS_SECC_ResponseCode_FAILED_OEM_SubCA1_CertificateRevoked 023794 CCS_SECC_ResponseCode_FAILED_OEM_SubCA2_CertificateRevoked 023795 CCS_SECC_ResponseCode_FAILED_OEM_RootCA_CertificateRevoked 023796 CCS_SECC_ResponseCode_FAILED_MO_Prov_CertificateRevoked 023797 CCS_SECC_ResponseCode_FAILED_MO_SubCA1_CertificateRevoked Intellectual property of EVBOLT, Inc Page 36 of 52...
- Page 40 CCS_SECC_TIMEOUT_SLAC_TP_EVSE_avg_atten_calc 023814 CCS_SECC_TIMEOUT_SLAC_CM_ATTEN_CHAR_RSP 023815 CCS_SECC_TIMEOUT_SLAC_CM_VALIDATE_REQ_1ST__CM_SLAC_MATCH_REQ 023816 CCS_SECC_TIMEOUT_SLAC_TT_EVSE_assoc_session 023817 CCS_SECC_TIMEOUT_SLAC_TT_EVSE_vald_toggle 023818 CCS_SECC_TIMEOUT_SLAC_CM_MNBC_SOUND_IND 023819 CCS_SECC_TIMEOUT_SLAC_CM_VALIDATE_REQ_2ND__CM_SLAC_MATCH_REQ 023820 CCS_SECC_TIMEOUT_SLAC_reserved_3 023821 CCS_SECC_TIMEOUT_SLAC_reserved_4 023822 CCS_SECC_TIMEOUT_SLAC_reserved_5 023823 CCS_SECC_TIMEOUT_SLACC_SDP_UDP_TT_match_join 023824 CCS_SECC_TIMEOUT_SLACC_SDP_TCP_TT_match_join 023825 CCS_SECC_TIMEOUT_SLACC_SDP_TP_amp_map_exchange 023826 CCS_SECC_TIMEOUT_SLACC_SDP_TP_link_ready_notification 023827 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_1 023828 CCS_SECC_TIMEOUT_SLACC_SDP_reserved_2 Intellectual property of EVBOLT, Inc Page 37 of 52...
- Page 41 CCS_SECC_TIMEOUT_V2G_Sequence_Time 023845 CCS_SECC_TIMEOUT_V2G_ReadyToCharge_Performance_Time 023846 CCS_SECC_TIMEOUT_V2G_CommunicationSetup_Performance_Time 023847 CCS_SECC_TIMEOUT_V2G_CableCheck_Performance_Time 023848 CCS_SECC_TIMEOUT_V2G_CPState_Detection_Time 023849 CCS_SECC_TIMEOUT_V2G_CPOscillator_Retain_Time 023850 CCS_SECC_TIMEOUT_V2G_PreCharge_Performace_Time 023851 CCS_SECC_TIMEOUT_V2G_reserved_2 023852 CCS_SECC_TIMEOUT_V2G_reserved_3 023853 CCS_SECC_TIMEOUT_V2G_reserved_4 023854 CCS_SECC_TIMEOUT_V2G_reserved_5 023855 CCS_CAN_TIMEOUT_TP_GET_EV_TARGET_INFO 023856 CCS_CAN_TIMEOUT_TT_GET_EV_TARGET_INFO 023857 CCS_CAN_TIMEOUT_TP_GET_EV_BATTERY_INFO 023858 CCS_CAN_TIMEOUT_TT_GET_EV_BATTERY_INFO 023859 CCS_CAN_TIMEOUT_TP_EV_STOP_EVENT Intellectual property of EVBOLT, Inc Page 38 of 52...
- Page 42 CCS_CAN_TIMEOUT_TP_CONNECTOR_INFO 023876 CCS_CAN_TIMEOUT_TT_CONNECTOR_INFO 023877 CCS_CAN_TIMEOUT_TT_RTC_INFO 023878 CCS_CAN_TIMEOUT_TP_RTC_INFO 023879 CCS_CAN_TIMEOUT_TP_EVSE_PRECHARGE_INFO 023880 CCS_CAN_TIMEOUT_TT_EVSE_PRECHARGE_INFO 023881 CCS_CAN_TIMEOUT_MSG_Sequence 023882 CCS_CAN_MSG_Unrecognized_CMD_ID 023883 CCS_SECC_DIN_Msg_Decode_Error 023884 CCS_SECC_DIN_Msg_Encode_Error 023885 CCS_SECC_ISO1_Msg_Decode_Error 023886 CCS_SECC_ISO1_Msg_Encode_Error 023887 CCS_SECC_ISO2_Msg_Decode_Error 023888 CCS_SECC_ISO2_Msg_Encode_Error 023889 CCS_SECC_CP_State_Error 023890 CCS_SECC_Unexpected_60V_Before_Charing_Error Intellectual property of EVBOLT, Inc Page 39 of 52...
- Page 43 GBT_BMS_PRESENT_VOLTAGE_FAULT 023906 GBT_BMS_VOLTAGE_OVER_RANGE 023907 GBT_BSM_CHARGE_ALLOW_00_10MIN_COUUNTDONE 023908 GBT_WAIT_GROUNDFAULT_TIMEOUT 023909 GBT_ADC_MORE_THAN_10V 023910 GBT_ADC_MORE_THAN_60V 023911 GBT_CHARGER_GET_NORMAL_STOP_CMD 023912 GBT_CHARGER_GET_EMERGENCY_STOP_CMD 023913 GBT_ISOLATION_RESULT_FAIL 023914 GBT_MOTHER_BOARD_MISS_LINK 023915 GBT_OUTPUT_VOLTAGE_MORE_THAN_LIMIT 023916 GBT_REQ_CURRENT_MORE_THAN_LIMIT 023917 GBT_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023918 GBT_OUTPUT_VOLTAGE_DIFF_BCS_5_PERCENT 023919 GBT_STOP_ADC_MORE_THAN_10V 023920 Reserved Intellectual property of EVBOLT, Inc Page 40 of 52...
- Page 44 GBT_CEM_BSM_TIMEOUT 023937 GBT_CEM_BST_TIMEOUT 023938 GBT_CEM_BSD_TIMEOUT 023939 GBT_CEM_BEM_OTHER_TIMEOUT 023940 GBT_BEM_CRM_TIMEOUT 023941 GBT_BEM_CRMAA_TIMEOUT 023942 GBT_BEM_CTS_CML_TIMEOUT 023943 GBT_BEM_CRO_TIMEOUT 023944 GBT_BEM_CCS_TIMEOUT 023945 GBT_BEM_CST_TIMEOUT 023946 GBT_BEM_CSD_TIMEOUT 023947 GBT_BEM_BEM_OTHER_TIMEOUT 023948 Reserved 023949 Reserved 023950 GBT_BST_SOC_GOAL 023951 GBT_BST_TOTAL_VOLTAGE_GOAL Intellectual property of EVBOLT, Inc Page 41 of 52...
- Page 45 023968 Reserved 023969 Reserved 023970 GBT_BSM_CELL_OVER_VOLTAGE 023971 GBT_BSM_CELL_UNDER_VOLTAGE 023972 GBT_BSM_OVER_SOC 023973 GBT_BSM_UNDER_SOC 023974 GBT_BSM_CURRENT 023975 GBT_BSM_TEMPERATURE 023976 GBT_BSM_ISOLATE 023977 GBT_BSM_OUTPUT_CONNECTOR 023978 023979 EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR 023981 ERROR_CODE_CHADEMO_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023982 ERROR_CODE_CHADEMO_ADC_LESS_THAN_10V Intellectual property of EVBOLT, Inc Page 42 of 52...
- Page 46 041034 Shutter fault 041035 Ble module broken 041036 Rotary switch fault 042200 System L1 input OVP 042201 System L2 input OVP 042202 System L3 input OVP 042203 System L1 input UVP Intellectual property of EVBOLT, Inc Page 43 of 52...
- Page 47 3G/4G module communication fail 042244 Bluetooth module communication fail 042246 Aux. power module communication fail 042247 Relay control board/smart box communication fail 042251 Emergency stop 042252 Door open 042253 System fan decay Intellectual property of EVBOLT, Inc Page 44 of 52...
- Page 48 Self-test Failed due to AC Contact failure 042286 Self-test Failed due to communication of PSU failure 042287 Self-test Failed due to Model name is none match 042291 Self-test Failed due to communication of GBT board failure Intellectual property of EVBOLT, Inc Page 45 of 52...
- Page 49 System task is lost 042327 DC input OVP 042328 DC input UVP 043600 Normal stop charging by user 043601 Charging Time's up 043602 Replace system air filter 043607 CSU firmware update fail Intellectual property of EVBOLT, Inc Page 46 of 52...
- Page 50 Internet through Wi-Fi 043624 disconnected from Internet through 3G/4G 043625 disconnected from AP through Wi-Fi 043626 disconnected from APN through 3G/4G 043627 Wi-Fi disabled (separated charger only) 043628 4G disabled (separated charger only) Intellectual property of EVBOLT, Inc Page 47 of 52...
-
Page 51: Maintenance
WARNING: Danger of electrical shock or injury. Turn OFF power at the panelboard or load center before working on the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned OFF. Intellectual property of EVBOLT, Inc Page 48 of 52... - Page 52 • After opening the front door of the DC Fast Charger, turn off the main breaker and auxiliary breaker before any maintenance work. • Replace the ventilation filter every six to twelve months. Intellectual property of EVBOLT, Inc Page 49 of 52...
-
Page 53: Replacement Kits And Accessories
Front Door 30kW DC PSU U-1K0100 MW Aux. Power HEP-100-12V MW Aux. Power HEP-185-24V Control & Supervisory Unit (CSU) Surge Protection Device (SPD) DC Fan Air Filters RFID Readers Door Key Intellectual property of EVBOLT, Inc Page 50 of 52... -
Page 54: Limited Product Warranty
In order to receive the remedy, set for above, you must contact Supplier during the warranty period and provide the model number, series number, proof of purchase, and date of purchase. This warranty does not cover the damages caused by adapter usage accident or by other unauthorized operation/service. Intellectual property of EVBOLT, Inc Page 51 of 52... -
Page 55: Packing List
Packing List Item Description Remark EVSE User Manual OQC Report RFID Card Cabinet Key Connector Holder 5/16” Expansion Screw 3/8” Expansion Screw Wall-mount bracket M6 Screw Wall-mount bracket 2.5mm Ball-Head Hex Key Intellectual property of EVBOLT, Inc Page 52 of 52... - Page 56 © 2022 EVBOLT INC. All Rights Reserved. Intellectual property of EVBOLT, Inc...
Need help?
Do you have a question about the ASTEROPE 3 and is the answer not in the manual?
Questions and answers