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Broce TURF BOSS 250 Series Operation Maintenance & Parts Manual

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Operation, Maintenance & Parts
SERIAL NUMBERS:
304643 THRU 304669
250 Series
including the specialty
250 Series

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Summary of Contents for Broce TURF BOSS 250 Series

  • Page 1 Operation, Maintenance & Parts SERIAL NUMBERS: 304643 THRU 304669 250 Series including the specialty 250 Series...
  • Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
  • Page 4 If this Document is not signed and returned to Broce Manufacturing Co. Inc., the warranty begins at the date of delivery to the Dealership.
  • Page 6 For a period of twelve (12) months or 1,000 hours whichever comes first, from the date of delivery of product to the original user, Broce Manufacturing of Dodge City, Kansas warrants each product to be free from manufacturing defects, subject to the limitations contained in this policy.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION PAGE # WARRANTY........................I SPECIFICATIONS ......................1 START UP AND PROPELLING ..................3 TOWING PROCEDURES ....................4 OPERATION OF THE SWEEPING CORE ................5 SWEEPING TIPS ......................7 EXTENDING BRUSH LIFE ....................8 MACHINE OPERATION AND SAFETY ................9 MACHINE CONTROL LOCATIONS ...................

  • Page 8: Specifications

    MODEL BB-250 Specification Sheet Engine Horsepower ................24 H.P. Machine Weight ................3,000 LB ..................3,600 LB w/Water System Brush Diameters ................6 3/8” ID X 24” OD Broom Length ................... Full 8 FT Broom Drive..................Hydraulic Motor Broom Angle ..................Full 40° (both ways) Steering .....................
  • Page 9 Hydraulics Specifications Propel Pump - closed circuit variable Model 4281767 Series 42 displacement max 1.71 cir rated speed 3400 rpm max speed 3750 rpm min speed 500 rpm case pressure - cts 50 psi case pressure - max 150 psi system pressure - cts 3000 psi system pressure - max...

  • Page 10: Start Up And Propelling

    START UP & PROPELLING CAUTION Persons should ride in the seat properly wearing their seat belt whenever the vehicle is moving or in the vicinity of other moving vehicles. Otherwise, they are much more likely to suffer serious bodily injury in the event of sudden braking or a collision.

  • Page 11: Towing Procedures

    Note: The speed at which this machine is towed depends on conditions and the personal judgment of the individual in charge but must not exceed 45 mph. Broce Manufacturing Co. will not be responsible for neglect or poor judgment at any time during machine operation and/or towing of the machine.

  • Page 12: Operation Of The Sweeping Core

    OPERATION OF THE SWEEPING CORE All functions of the sweeping core are hydraulically operated. Two control valve handles are mounted to the right of the operator’s seat for controlling these functions. The Joystick controls the core height up down and the right and left angle of Broom. The handle beside it controls the operation of the core motor.
  • Page 13 position to the lower position. The core will begin to move downward. Release the handle when the desired height has been achieved. NOTE: The operator must maintain continuous adjustment on the core while the down pressure option is being used. This feature does not allow the core to float over contours in the surface. Therefore, the operator must constantly make these adjustments.

  • Page 14: Sweeping Tips

    SWEEPING TIPS 1. If the broom starts to hop or bounce, the propelling speed is too high. Slow the machine down, but maintain high engine speed. This will allow you to do a good job on the first pass and you will not need to go over it again.

  • Page 15: Extending Brush Life

    More down pressure does not give a result of better sweeping. The broom gets its sweeping action by the flicking action of the bristles. Broce Brooms are equipped with a float detent control valve. This function should be used as often as possible...

  • Page 16: Machine Operation And Safety

    MACHINE OPERATION AND SAFETY GUIDELINES 1. Read all decals and manuals before starting and/or operation this machine. 2. Do not operate or make any adjustments or repairs to the machine if parking brake will not hold machine from rolling. If the parking brake will not keep the machine from rolling adjust, repair or replace it before operating, adjusting or repairing the machine.
  • Page 17 MACHINE OPERATION AND SAFETY GUIDELINES 14. Use and attach only those Tow-Bar safety chains as recommended by federal, state and local laws. 15. Do not start, service, operate or make any adjustments to this machine before you have read and fully understood this entire manual.
  • Page 18 OPERATION & SAFETY DECALS Engine Fan Sever Hazard General Safety Information Off-Highway Vehicle Statement Hydraulic Oil Fuel Requirements Tie-Down Points Flying Object Warning Backup Alarm Antifreeze Requirements...

  • Page 19: Machine Control Locations

    OPERATION CONTROLS Standard BB-250 Model Dashboard Controls WATER SPRAY JOYSTICK MODE SWITCH NOTE: USE CENTER POSITION TO LOCK BRUSH IN RAISED POSITION WHEN PARKED OR STORED. BRUSHES TEND TO DEFORM IF RESTING ON GROUND FOR LONG PERIODS. FUEL AND HOUR METERS LIGHTS WARNING...
  • Page 20 OPERATION CONTROLS Turf Boss™ Model Dashboard Controls WATER SPRAY JOYSTICK MODE SWITCH NOTE: USE CENTER POSITION TO LOCK BRUSH IN RAISED POSITION WHEN PARKED OR STORED. BRUSHES TEND TO DEFORM IF RESTING ON GROUND FOR LONG PERIODS. BRUSH FUEL AND ROTATION HOUR FWD-REV...
  • Page 21 OPERATION CONTROLS Parking Brake and Vehicle Travel BRAKE PEDAL FORWARD/REVERSE TRAVEL PEDAL PARKING BRAKE (shown in “OFF” position)
  • Page 22 OPERATION CONTROLS Standard BB-250 Turf Boss™ BRUSH POSITION JOYSTICK BRUSH POSITION JOYSTICK BRUSH ROTATION ON/OFF ENGINE THROTTLE...

  • Page 23: Machine Service And Safety Guidelines

    MACHINE SERVICE AND SAFETY GUIDELINES 1. Read all decals and manuals before starting and operating this machine. 2. Do not operate or make any adjustments or repairs if the Parking Brake does not hold machine. Repair the Parking Brake first, before making any other repairs or adjustments to this machine. 3.

  • Page 24: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE 1. Grease two steering shaft bearings at the front of the machine every day. 2. The front wheel bearings should be cleaned and packed every six months. 3. The tires on the front and rear of the machine should be kept at 32 psi and should be checked on a daily basis.

  • Page 25: Brake Inspection And Service

    BRAKE INSPECTION AND SERVICE This machine is equipped with dynamic hydraulic braking, conventional hydraulic brakes and a mechanical Parking Brake. The dynamic hydraulic braking will be in operation any time that the engine is running. When the foot pedal is released, the hydraulic system provides enough braking action that the conventional foot pedal brake should not have to be used.

  • Page 26: Engine

    ENGINE The normal engine operation and maintenance procedures are covered in a separate manual, which is furnished by the engine manufacturer. We do suggest, however, due to the dusty conditions in which these machines operate, that engine fan inspection and replacement should be accomplished more frequently than the engine manufacturer may suggest.

  • Page 28: Repair Parts

    SERVICE PARTS...
  • Page 29 FRAME AND ASSOCIATED PARTS...
  • Page 30 FRAME AND ASSOCIATED PARTS Ref# Part # Qty Description 850131 Hood (Kubota Engine) 850611 Hood (Caterpillar Engine) 850693 Hood (Turf Boss™) 850126 Main Frame 202358 Hydraulic Hose Shield 202403 Dash Cover 344185 Wheel Lug Nut 304058 Tire/Wheel 14”, 5 Bolt (Standard BB-250) 304058A Turf Tire/Wheel 14”, 5 Bolt (Turf Boss™) 344124...
  • Page 31 HYDRAULIC TOW BAR PARTS Ref # Part # Qty Description 852311 Hitch Tube 344133 2” Actuator 852312 Hitch Hydraulic Lever Assembly 202573 Hitch Cylinder Rod Clevis End 202571 Hitch 3W Hydraulic Step Shaft 306532 Ball Valve 344290 Hydraulic Hose Assembly 306160 Hydraulic Fitting...
  • Page 32 HYDRAULIC TOW BAR PARTS Ref # Part # Qty Description 202575 Hitch Hydraulic Cylinder 3W CALL Hydraulic Hose Assembly CALL Hydraulic Hose Assembly CALL Hydraulic Fitting 001397 Hose Clip...
  • Page 33 HYDRAULIC TOW BAR PARTS Ref # Part # Qty Description 202569 Hitch Lock Pin 3W Hydraulic Ref # Part # Qty Description 202580 Hydraulic Tow Bar Control Valve (w/o solenoid) 305983 Coil – 3W Hitch 305984 Cartridge Valve CP 528-5 3W Hitch 305985 Cartridge Valve CP 508-3 3W Hitch...
  • Page 35 BROOM CORE PARTS...
  • Page 36 BROOM CORE PARTS Ref # Part # Qty Description 850132 Core Hanger 850137 Core Support Frame 502526 Core Frame End Plate 850671 Core Frame End Plate (Turf Boss™) 850139 Core Motor Mount - Left Side 850136 Broom Core RW-503B Single Poly Wafer W/Spacer 344145 Single Wire Wafer W/Spacer 344137...
  • Page 37 STANDARD 250 SERIES HYDRAULICS DIAGRAM Core Swing Cyl. 2 Spool Valve Core Rotation Valve Motor High Pressure Filter Tank Drive Motor Steering Cyl. Hydrostat Steering Unit Tow Hitch Lift Cyl. Manifold Gear LEGEND Pump Pressure Hoses Core Lift Cyl. Return Hoses Service Hoses Suction Hoses Return Filter...
  • Page 38 STANDARD 250 SERIES HYDRAULIC COMPONENTS Ref # Part # Description 305973 Variable Pump w/A-pad 355009 Gear Pump (Danfoss) 305905 Hyd. Motor, Core Drive 355041 Wheel Drive Hyd. Motor 305903 Steering Unit (Danfoss) 344082 Hyd. Filter Head 344150 Hyd. Filter, 10 Micron 852251 H.P.
  • Page 39 TURF BOSS™ 250 SERIES HYDRAULIC COMPONENTS TANK LEGEND Pressure Hoses Return Hoses Service Hoses Suction Hoses B A IN Case Drain Steel Line...
  • Page 40 TURF BOSS™ 250 SERIES HYDRAULIC COMPONENTS Ref # Part # Qty Description 305973 Variable Pump w/A-pad 355009 Gear Pump (Danfoss) 305905 Hyd. Motor, Core Drive 355041 Wheel Drive Hyd. Motor 305903 Steering Unit (Danfoss) 344082 Hyd. Filter Head 344150 Hyd. Filter, 10 Micron 852251 H.P.
  • Page 41 SINGLE SPOOL VALVE (BRUSH ON/OFF) Ref # Part # Qty Description 355013 Complete Valve Assembly 355015 Handle 355018 Seal Kit...
  • Page 43 JOYSTICK VALVE ASSEMBLY...
  • Page 44 JOYSTICK VALVE ASSEMBLY Ref # Part # Qty Description 355030 Complete Valve Assembly 355040 Float Detent 355036 Spring Center Detent 355037 Joystick Kit 355033 Joystick Handle/Lever 355039 Seal Kit...
  • Page 45 BRAKE PARTS Ref # Part # Description 850153 Brake Pad B-241-R Rubber Brake Pad 850128 Brake Pedal B-242-R Pivot Bushing HC-229-R Clevis 3/8” x 3” NF 202304 Brake Actuator Push Rod 202674 Brake Actuator Push Rod (Turf Boss™) 344167 Master Cylinder 344220 Master Cylinder Repair Kit B-240-R...
  • Page 46 BRAKE PARTS Ref # Part # Description 344179 Parking Brake Lever 344180 Parking Brake Cable 70” 344181 Parking Brake Cable 40” HC-229-R Clevis 3/8” x 3” NF 344192 Spanner Nut 344193 Lock Washer 344194 Brake Drum 344189 Brake Assy. 344219 Wheel Assy w/Brake (complete)
  • Page 47 DRIVE HUB COMPONENTS...
  • Page 48 DRIVE HUB COMPONENTS Ref # Part # Description 344199 Snap Ring I.D. 344200 Coupler Sleeve 344192 Spanner Nut 344193 Lock Washer 344201 Tongued Washer 344202 Bearing Cone, Inner 344203 Bearing Cup, Inner 344204 Drive Hub Housing 344205 Brake Lever 344206 Bearing Cup, outer 344207 Bearing Cone, outer...
  • Page 50 ACCELERATOR PEDAL & LINKAGE Ref # Part # Description HC-228-B Boot HC-228-HB Hydro-Back Centering Device HC-228-E Hydro-Back Cable 309453 Cable End 2461 Pivot Bushing 850146 Foot Pedal 400357 5/8 x 11 x 7” (Bolt Only) 400052 5/8 Nylon Nut...
  • Page 51 ENGINE EXTERNAL PARTS...
  • Page 52 ENGINE EXTERNAL PARTS Ref # Part # Qty Description 344227 Cooling Fan 202677 Cooling Fan (Turf Boss) Kubota Part Fan Spacer 203805 Fan Spacer (Turf Boss) 344228 Fan Drive Pulley 344229 Oil Filter Cartridge 344230 Oil Filler Plug 344234 Oil Level Gauge (Dipstick) 344235 Oil Pressure Switch 344237...
  • Page 53 ENGINE-RELATED PARTS...
  • Page 54 ENGINE-RELATED PARTS Ref # Part # Qty Description 344093 Precleaner Inlet Pipe 850148 Precleaner Inlet Pipe Clamp 304064 Precleaner Complete B9NN9A663A Precleaner Bowl Only 344107 Rubber Isolator 202607 Kubota R.H. Motor Mount 202608 Kubota L.H. Motor Mount 202681 Kubota R.H. Motor Mount (Turf Boss) 202682 Kubota L.H.
  • Page 55 GAUGES, SWITCHES & LIGHTS      ...
  • Page 56 GAUGES, SWITCHES & LIGHTS Ref # Part # Description PBS-13 Parking Brake Switch 344255 Reverse Alarm Switch PBL-12 Warning Light 307044 Key Switch Kubota & Cat 23836 Push Pull Switch Reversing Brush Switch (Turf Boss) RH-250 Reverse Alarm I-222-HO Hour Meter I-223-R Fuel Gauge 307031...
  • Page 57 WATER SPRAY SYSTEM...
  • Page 58 WATER SPRAY SYSTEM Ref # Part # Description WS-154-R Spray Bar Complete WS-155 Spray Nozzle Assy. Complete WS-158 Nozzle Screen TP8002 Spray Tip 1458 Cap, Spray Tip (plastic) WS-178 Back Flow Check Valve 302402 Water Pump WS-148 Inline Strainer (complete) Plastic 344254 Ball Valve 3/4 (plastic) WS-145-D...
  • Page 59 LIGHTS & OTHER OPTIONS Ref # Part # Description 7-40004 Amber Beacon 3614A Amber Strobe Light 23836 Push Pull Switch LG-100-250 Light Group Kit 6-70001 Tail Light 9-50004-SBA Utility Work Light (front or rear) LG-100-TS Light Group, Turn Signal Pkg. 16-35800 Turn Signal Switch Flasher...

  • Page 60: Wiring Diagrams

    Broce Mfg. 3-Wheel Broom Wiring Diagram...
  • Page 61 Broce Mfg. 3-Wheel Turf Broom Wiring Diagram...
  • Page 62 3 WHEEL MURPHY SWITCH WIRING OIL LIGHT MURPHY SWITCH (GREEN 16 GA) WATER LIGHT (RED W/ WHITE16 GA) (WHITE 16 GA) WATER LEVEL SENSOR (GREEN W/ RED 16 GA) (WHITE 16 GA) FUSE PANEL RELAY MAIN WIRING HARNESS (RED 16 GA)
  • Page 63 3 WHL VARIABLE SPEED W / SAUER CONTROLLER DTM06-3S DTM04-3P (WIRE SIDE) (WIRE SIDE) PARTS LIST (MALE) (FEMALE) CONTROLLER 307525 SPEED POT 307450 REVERSE SWITCH 307454 MC012-10 (RED W / WHITE 18G) TO FUSE BLOCK (4A) CONTROLLER (WHITE 18G) (WHITE W/GREEN 16G) POTENTIOMETER BRUSH REVERSE VARIABLE SPEED...
  • Page 64 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

This manual is also suitable for:

Turf boss bb-250-bTurf boss bb-250304643304669

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