Ericsson Orion 38901E Installation Manual
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Ericsson Orion 38901E Installation Manual

Ericsson Orion 38901E Installation Manual

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LBI-38901E
Installation Manual
™
Orion
Mobile Radio
ericssonz

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Summary of Contents for Ericsson Orion 38901E

  • Page 1 LBI-38901E Installation Manual ™ Orion Mobile Radio ericssonz...

  • Page 2: Table Of Contents

    Ericsson Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of...

  • Page 3: Introduction

    INTRODUCTION This manual contains installation instructions for the Orion Mobile Radio Unit and associated accessories. These instructions cover the mounting and cabling of the radio; interconnection and wiring diagrams are provided for reference. Before installation the radio should be programmed using an IBM compatible personal computer and the following items: Serial/Flash Programming Interface Module TQ3370...
  • Page 4 • Front Mount Bracket Kit D2MA3N • Remote Mount Kit D2MA3R with • Control Unit Mount Kit D2MA3J • Operator's Manual LBI-38888 • Installation Manual LBI-38901 Figure 1 - Orion Mobile Radio Components And Mounting Hardware EURO Figure 2 - Rear View Of Radios...
  • Page 5 Figure 3 - Cables...

  • Page 6: Planning The Installation

    Dual Control Cable, Remote Mount, 9.0 M, EURO D2CE7C Dual Radio Cable, Remote Mount, 2.0 M, EURO D2LS1F Speaker, GE Label 19A149590P1 D2LS1H Speaker, ERICSSON Label 19A149590P11 D2MA3J Mounting Bracket Kit, Remote Control Unit 344A4584G2 D2MA3N Mounting Bracket Kit, Front Mount Radio...
  • Page 7 Figure 4 - Typical Installation (Remote Mount Shown) It is suggested that the radio be installed by one of the many authorized General Electric Service Stations located throughout the United States. These experienced service stations can provide a proper radio installation and make any final adjustments that may be needed.

  • Page 8: Equipment Required

    EQUIPMENT REQUIRED The equipment required for installing the Orion Mobile Radio is listed below: • Crimping Tool for fuse holder • Electric drill for drilling mounting holes • Drills and circle cutters as follows: No. 31 (1/8-inch) drill No. 27 (9/64-inch) drill 5/8-inch drill or circle cutter 3/4-inch circle cutter, hole saw or socket punch •...

  • Page 9: Installation In Vehicles Powered By Liquefied (Lp) Gas

    INSTALLATION IN VEHICLES POWERED BY LIQUEFIED (LP) GAS Radio installation in vehicles powered by liquefied petroleum gas with the LP gas container in the trunk or other sealed-off space within the interior of the vehicle must conform to the National Fire Protection Association Standard NFPA 58 which requires that: •...
  • Page 10 Figure 5 - Front Mount Basic Accessory Interconnections (USA Models Only) Figure 6 - Front Mount Basic Accessory Interconnections (EURO Models Only) Figure 7 - Front Mount Extended Option Accessory Interconnections (USA Models Only)
  • Page 11 Figure 8 - Front Mount Extended Option Accessory Interconnections (EURO Models Only) Figure 9 - Remote Mount Basic Accessory Interconnections (USA Models Only) Figure 10 - Remote Mount Basic Accessory Interconnections (EURO Models Only)

  • Page 12: Power Cable

    Figure 11 - Remote Mount Extended Option Accessory Interconnections (USA Models Only) Figure 12 - Remote Mount Extended Option Accessory Interconnections (EURO Models Only) Power Cable The USA power cable (19B802622P1) consists of a red lead A+ and a black lead A- connected to a molded 2-pin power connector and supplied with ring terminals.

  • Page 13: Accessory Cable

    wire ends into the small openings at the end of each fuse holder section and crimp a fuse connector to each wire. Prepare the other end of the short wire in the same manner as in Step 2 and connect to the positive (+) terminal of the battery.
  • Page 14 (19B802554, Sh.1, Rev. 19) Figure 14 - USA Front Mount Standard Accessory Cable 19B802554P1...
  • Page 15 (19B802554, Sh.9, Rev. 19) Figure 15 - EURO Front Mount Standard Accessory Cable 19B802554P11...
  • Page 16 (19B802554, Sh.2, Rev. 19) Figure 16 - USA Front Mount Extended Option Accessory Cable 19B802554P2...
  • Page 17 (19B802554, Sh.10, Rev. 19) Figure 17 - EURO Front Mount Extended Option Accessory Cable 19B802554P12...
  • Page 18 Remote Mount The Basic Accessory Cable, at one end, consists of the basic accessories connector (P3) and the speaker connector (P2). At the other end is the plug P1. P1 will connect to the Option Connector (OPT) which is mounted on the back of the Radio Interface Adapter (RIA). Extended Option Accessory Cable is the same as the Basic Cable but with the addition of the Extended Option Plug (P4).
  • Page 19 (19B802554, Sh.6, Rev. 19) Figure 19 - Remote Mount Extended Option Accessory Cable 19B802554P7...

  • Page 20: Ignition Sense

    Ignition Sense (All Applications) NOTE • The radio as shipped from the factory has the "ignition sense" feature disabled. As such the radio will be powered ON or OFF as determined by the front panel ON/OFF/VOLUME control only (assuming A+ and A- are connected). If it is desired to enable the "ignition sense"...

  • Page 21: Control Cable (Remote Mount Only)

    CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines may have large filter capacitors and a leakage path present. If the radio does not turn off within a reasonable amount of time after the ignition is turned off, first try a different accessory or ignition sense pick up point in the vehicle.
  • Page 22 (19B802554, Sh.3, Rev. 19) Figure 20 - USA Remote Control Cable 19B802554P3...
  • Page 23 (19B802554, Sh.4, Rev. 19) Figure 21 - USA Remote Extended Option Control Cable 19B802554P4...
  • Page 24 (19B802554, Sh.11, Rev. 19) Figure 22 - USA Extended Options Remote Control Cable 19B802554P13...
  • Page 25 (19B802554, Sh.12, Rev. 19) Figure 23 - EURO Extended Options Remote Control Cable 19B802554P14...

  • Page 26: Speaker D2Ls1F

    Top Mount Bottom Mount Figure 24 - Control Unit Mounting Bracket Installation SPEAKER D2LS1F The speaker kit includes the speaker, mounting bracket and connecting cable. Mount the speaker so it is directed to the operator but does not present a hazard in the event of an accident. The speaker may be mounted on the lower edge of the instrument panel, the firewall or above the windshield in some trucks.

  • Page 27: Radio Mounting And Final Hook-Up

    Figure 25 - Speaker Mounting RADIO MOUNTING AND FINAL HOOK-UP Front Mount Typically the bracket shown in Figure 26 is used for Front Mount applications. The bracket can be mounted so that it is either above or below the radio for the user's convenience. The bracket pictured in Figure 24 can also be used for Remote Mount application but is not recommended for 110 watt VHF radios or 100 watt UHF radios.
  • Page 28 Top Mount Bottom Mount Figure 26 - Mounting Bracket Installation 6. Connect front mount accessory cable connector P2 to speaker cable connector. 7. Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radio unit. 8.

  • Page 29: Remote Mount Installation

    Remote Mount Installation The bracket shown in Figure 27 is used for Remote Mounting (USA Only). In some applications the bracket shown in Figure 26 can also be used for Remote Mounting. The following instructions are for a Remote Mount installation using the bracket shown in Figure 27. 1.

  • Page 30: Cassette Mounting (Euro Only)

    Top Mount Bottom Mount Figure 27 - Remote Mounting Bracket Installation Cassette Mounting (EURO ONLY) The cassette mounting assembly is designed to mount in a standard DIN space in the instrument panel or console. This mounting permits rapid insertion and removal of the radio unit from the vehicle. connections are made through a quick disconnect connector at the rear of the cassette mounting assembly to the radio unit.

  • Page 31: Cassette Assembly Mounting

    Cassette Assembly Mounting 1. Insert the cassette assembly in the mounting location. Secure the cables with the sheet metal screws and retaining straps provided. 2. Secure the back of the cassette assembly using the mounting stud (located at the back of the cassette assembly), No. 6 flat washer, No. 6 split lock washer and No.
  • Page 32 (19C852366, Sh.2, Rev.1) Figure 29 - Cassette Assembly Schematic Diagram...
  • Page 33 8. Connect the extended option accessory plug P4 to the following options (if used, see Figure 29): • Mobile Data Terminal • Public Address (External Amplifier) • External Microphone • External Tone Encoder • External Tone Decoder • Output (User Defined) •...

  • Page 34: Dual Control Units

    10. Recheck all connections and cables. Insert fuse into transmit fuse assembly. Figure 30 - Handle Assembly In LOCKED Position DUAL CONTROL UNITS The Dual Control feature can be configured for either front mount or for remote mount Radio Units. Each configuration provides for a Main Control Unit and an Auxiliary Control Unit.
  • Page 35 Personality Name <USERPERS> User’s personality file Radio Code OGXXXXX Latest radio code file (G13 or later vintage) ADI Code <SAME> Radio Unit ID <SAME> ORION Keypad File <CUBMAP> Keypad definition for Control Unit B ORION CU ID CU B Must be Control Unit B 2.

  • Page 36: Preinstallation Programming Procedure -- Remote Mount

    PRE-INSTALLATION PROGRAMMING PROCEDURE -- REMOTE MOUNT The Radio and Control Units must be programmed in a sequential procedure, in order to provide each Control Unit with the proper identification code. 1. Configure the ORION Remote Mount Radio and Auxiliary Control Unit with the PC Programming Assembly, as shown in Figure 32, Step 1.
  • Page 37 Figure 32 - ORION Dual Control Unit PC Programming Configuration Remote Mount...

  • Page 38: Dual Control Units

    INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUAL CONTROL UNITS The Dual Control Unit feature is configured such that only one control unit can be used for Extended Option accessories. All Extended Option accessories are connected through the Main Control Unit. 1. Referring to Figure 33, run the Dual Control Cable (19B802554P9) between locations for the Radio Unit and Auxiliary Control Unit.

  • Page 39: Installation Instructions For Remote Mount Dual Control Units

    connector to Pin 30 of the relay. Connect the connector to the Accessory Cable P2 (Refer to Figure 33). 11. For each relay: Connect a #18 AWG black wire between the relay, Pin 85 and Accessory Cable P3-1 (labeled “OUT2” on the schematic diagrams in the service manual).
  • Page 40 2. Run the Dual Control Cable (19B802554P9) between locations for the Radio Unit and Auxiliary Control Unit. Be sure to locate the P2/P3 connector assembly at the radio unit. 3. After installing the Radio Unit in the normal fashion, connect the dual control cable connector (P3) to the Radio Unit.
  • Page 41 13. For Each Relay: Connect a #18 AWG black wire between the relay, Pin 85 and accessory cable P3-1 (labeled “OUT2” on schematic diagrams in the service manual). Use a 1/4” tab receptacle on the relay side and a mating Molex connector and pins on the accessory cable side.
  • Page 42 (19B802554, Sh.7, Rev. 19) Figure 35 - Remote Mount Dual Control Cable 19B802554P9...

  • Page 43: Dual Radio Units

    DUAL RADIO UNITS The Dual Radio feature can be configured either for two remote mount radio units or one front mount unit and one remote mount unit. In remote mount configurations the Control Unit is typically located in the vehicle cab, with the Radio Units located side-by-side in vehicle trunk.
  • Page 44 In the "Multi-Radio" field of the PC programmer, select "Slave". Radio Units are now ready for vehicle installation. Program normally. Do not include Extended Option features. INSTALLATION INSTRUCTIONS FOR FRONT/REMOTE MOUNT DUAL RADIO CONFIGURATION. Plan the mounting locations of the two Radio Units. Note that the maximum cable length allowed between the two radios is two meters.
  • Page 45 After installing Master Radio Unit mounting hardware, connect the Dual Radio Cable Connector (P3) to the Master Radio Unit. Tighten the two jackscrews on P3. Next route the Remote Control Cable (19B802554P3 or P4) between Control Head and Master Radio locations. After installing Control Head, connect Remote Control Cable Connector (P2) to Control Head.
  • Page 46 Figure 36 - Orion Dual Radio Front Mount Installation Configuration Figure 37 - Orion Dual Radio Remote Mount Installation Configuration...
  • Page 47 (19B802554, Sh.8, Rev. 19) Figure 38 Dual Radio Control Cable (19B802554P10)
  • Page 48 Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-528-7711) Printed in U.S.A.

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