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Summary of Contents for Lissmac CDR 372
- Page 1 CONSTRUCTION TECHNOLOGY OPERATING MANUAL CORE DRILLING STAND CDR 372 CDR 572 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/39...
- Page 2 2/39...
- Page 3 Imprint The operating manual is valid for: LISSMAC- Core drilling stand: CDR 372 CDR 572 Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual Indicates that failure to comply could lead to severe injury or even death. Danger! Indicates that failure to comply could sometimes lead to injuries. Caution! Note Indicates that failure to comply leads to damage to the machine or other property. Handling information for operators The defined sequence of the handling steps makes proper and safe handling of the machine easier.
- Page 5 Required core drill motor A LISSMAC core drill motor must be installed in the core drilling stand so that the core drilling stand can be operated. The core drill motors can be purchased from the manufacturer.
- Page 6 Notes: 6/39...
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Page 7: Table Of Contents
Table of Contents Description of performance ....................8 1.1. Basics of intended use ......................9 1.2. Organisational measures ..................... 9 1.3. Personnel choice and personnel qualification; basic responsibilities ......10 1.4. Safety instructions for operation phases ................10 ... -
Page 8: Table Of Contents Description Of Performance
DESCRIPTION OF PERFORMANCE The CDR 372 / CDR 572 are designed to be robust core drilling stands for powerful, daily professional use on the construction site. The CDR series is attractive due to its universal operating options from the left, right, or back of the drilling stand. The feed axes are conveniently accessible from any position using the hand crank cross or the open-ended and ratchet ring wrench. -
Page 9: Basics Of Intended Use
1.1.4 The LISSMAC Core Drilling Stand is used as a guiding and fastening aid for a LISSMAC Core Drill Motor. A LISSMAC Core Drill Motor with a diamond core bit approved for it must be used for drilling. -
Page 10: Personnel Choice And Personnel Qualification; Basic Responsibilities
1.2.8 Only use original replacement parts from the manufacturer! 1.2.9 Keep intervals for service work which are specified or given in the operating manual! Workshop equipment suitable for the work is absolutely necessary for performing maintenance actions. 1.3. Personnel choice and personnel qualification; basic responsibilities 1.3.1 Only qualified personnel 18 years of age or older may operate the machine independently. -
Page 11: Commissioning
Electrical work may only be carried out by qualified electricians. 1.4.3.8 Only use suitable and tested diamond tools in combination with the LISSMAC Core Drill Motor. 1.4.3.9 For protection before acceleration, move the depth setting slowly into the solid floor. Avoid any contact with the running tool. -
Page 12: Special Work While Using The Machine
1.4.4. Special work while using the machine 1.4.4.1 Follow all setup, maintenance, and inspection activities and schedules prescribed by the operating manual, including all information about the replacement of parts / assemblies! These activities may only be carried out by technical personnel. 1.4.4.2 Inform operating personnel before beginning special and maintenance work! Name a supervisor! 1.4.4.4... -
Page 13: Packaging And Storage
1.5. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly. -
Page 14: Machine Description
MACHINE DESCRIPTION 2.1. Core drilling stand for stand guided core drill motors Fig. Core drilling stand CDR 572 Pos. 1 Support pipe Pos. 7 QUICK-LOC fixture Pos. 2 hand crank Pos. 8 Vertical spirit level Pos. 3 Handle Pos. 9 Horizontal spirit level Pos. -
Page 15: Technical Data
2.2. Technical data CDR 372 CDR 572 572 mm Core bits -Ø maximum 372 mm (Spacer plate) Adjustable useful length 610 mm 820 mm Motor assembly using QUICK-FIX system Feed 1:1 and 1:3 Angle drilling 90° - 45° Fastening Drop-in anchor (Vacuum optional) -
Page 16: Commissioning - Assembly And Settings
COMMISSIONING - ASSEMBLY AND SETTINGS 3.1. Securing the core drilling stand For wall or ceiling holes the core drilling stand must never be secured only by drop-in anchors or vacuum Danger! fastening, but always additionally with suitable lifting gear or a quick clamp column, for example. 3.1.1. -
Page 17: Securing By Jacking
3.1.2. Securing by jacking Danger! Jacking is only allowed using the jacking screw (Pos. 1). At least the same force must be placed on the fastening point on the device as with the drop-in anchors. The same requirements apply for the anchor sub-surface. ... -
Page 18: Securing Using Vacuum Set
3.1.3. Securing using vacuum set For wall or ceiling holes the core drilling stand must never be secured only by drop-in anchors or vacuum Danger! fastening, but always additionally with suitable lifting gear or a quick clamp column, or by jacking, for example. -
Page 19: Assembly Of The Core Drill Motor
3.2. Assembly of the core drill motor The core drill motor must be disconnected from the power source before installation, cleaning and Danger! servicing! Caution! Caution when installing the core drill motor. There is a danger of crushing! CDR 572 with QUICK-LOC ... -
Page 20: Set Column Incline
3.3. Set column incline Release the screwed joints at Pos. 2, Pos. 3 and Pos. 4 on both the left and right Incline the guide column (Pos. 1) into the required angle Tighten the screwed joints at Pos. 2, Pos. 3 and Pos. 4 on both the left and right 20/39... -
Page 21: Operation
OPERATION Danger! The safety instructions of the core drilling stand must absolutely be complied with. The operating manual of the core drill motor must be observed. Before each operation the core drilling stand must be checked for perfect condition and secure fastening. -
Page 22: Accessories
ACCESSORIES 7.1. Spacer plate The optional 100 mm QUICK-LOC spacer plate 100 mm enables core drilling from 350 mm up to a maximum of 550 mm (for CDR 572). 7.2. Wheel set The core drilling stand can be transported easier using the optional wheel set. 22/39... -
Page 23: Water Retaining Ring
7.3. Water retaining ring Cooling and rinsing water are collected and carried away with the optional water retaining ring. Mount the holder adapter (Pos. 1) on the guide column (Pos. 3) and fasten both pins in the side slot of the guide column. Tighten screw (Pos. 2) and pay attention to the latch (Pos. -
Page 24: Tools
Depending on the application purpose and area, tools are different. To have the best results, the parameters must match. With this diagram, the optimal cutting performance can be determined. Note In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time. 24/39... -
Page 25: Warranty
WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. -
Page 26: Spare Parts List
SPARE PARTS LIST Designation 1037 681860 CLAMP, TOP, ASSY CDR 372 1011 301600 HEXAGON HEAD SCREW 1012 300166 U WASHER 1014 612784 CLAMPING SLEEVE 1015 210164 CLAMP JAW 1026 300080 HEXAGON NUT 1038 6815855 CLAMP, TOP, ASSY CDR 572 1001... - Page 27 Designation 1040 681793 STEEL BASE KPL CDR 372 1040 681854 STEEL BASE KPL CDR 572 1008 302054 HEXAGON HEAD SCREW 1010 302049 HEXAGON HEAD SCREW 1012 300166 U WASHER 1014 612785 CLAMPING SLEEVE 1015 210107 CLAMP JAW 1026 301081 SQUARE NUT...
- Page 28 1037 1037 1015 1043 1014 1011 1014 1012 1026 1041 1026 1014 1042 1035 1011 1015 1014 1041 1012 1015 1012 1034 1042 1014 1014 1026 1036 1043 1026 CDR 372 und CDR 572 Stand: 15-01-2015 28/39 LIS00044 Bild 1...
- Page 29 Designation 1127 825512 WATER RETAINING RING, ASSY 372/572 KPL 1132 612817 TENSIONING SCREW 1133 301821 LOCKING RING 1135 692475 HOLD-DOWN DEVICE 1138 210229 POLYURETHANE BLANK 1140 692477 WATER COLLECTOR - CLOSED 1141 204877 SEALING PROFILE 1142 210232 POLYURETHANE BLANK 1144 210231 POLYURETHANE BLANK 1146...
- Page 30 1127 1127 1152 1149 1150 1153 1125 1124 1133 1148 1132 1135 1128 1128 CDR 372 CDR 572 1151 1129 1129 1126 1130 1130 1147 1101 1102 1104 1127 1146 1138 1107 1128 1109 1140 1129 1144 1104 1108 1102...
- Page 31 Designation 1321 681799 SUPPORT ASSY 1301 209842 O-RING 1302 301857 SPRING PIN 1303 301854 SPRING PIN 1304 612793 HEXAGONAL SLEEVE 1305 209830 HEADED BUSH 1306 612775 SCREW - LOOSE 1307 463047 LOCK NUT 1308 301107 DISC SPRING 1309 612800 SLIDING PIECE 1310 209782 SUPPORT HOUSING L/XL...
- Page 32 Designation 1511 403753 BLIND PLUG 1512 300273 1513 612774 SCREW - TIGHTENED 1514 612838 ADAPTER PLATE 1515 300245 SCHNORR SAFETY WASHER 1516 300368 HEXAGON SOCKET HEAD CAP SCREW 1517 300367 HEXAGON SOCKET HEAD CAP SCREW 1518 209861 QUICK-FIX SPACER 1519 300361 SPRING PIN 1322...
- Page 33 Designation 1534 823508 SPACER PLATE QUICK-LOC 1520 301857 SPRING PIN 1521 301854 SPRING PIN 1522 612792 SHORT HEXAGONAL SLEEVE 1523 262554 CYLINDER BUSH 1524 300248 U WASHER 1525 301272 HEXAGON SOCKET HEAD CAP SCREW 1526 300248 STEEL WASHER 1527 360033 HEXAGON SOCKET HEAD CAP SCREW 1528 612851...
- Page 34 1321 1321 1306 1307 1301 1309 1304 1308 1323 1323 1305 1302 1303 1310 1305 1309 1301 1313 1304 1311 1302 1303 1302 1305 1323 1323 1303 1312 1323 1323 1322 1322 1319 1312 1315 1311 1318 1314 1320 1302 1318 1317 1316...
- Page 35 1321 1321 1401 1323 1323 1303 1427 1427 1417 1422 1302 1422 1420 1423 1403 1409 1406 1421 1402 1414 1405 1415 1412 1423 1410 1424 1429 1429 1404 1425 1407 1411 1413 1422 1417 1408 1422 1412 1428 1428 1323 1323 1429...
- Page 36 1501 1503 1502 1505 1507 1504 1509 1506 1508 1508 1505 1510 1509 1507 1534 1534 1512 1511 1514 1520 1521 1518 1508 1522 1523 1517 1321 1321 1515 1513 1516 1519 1524 1528 1525 1526 1529 1527 1523 1530 1520 1533 1527...
- Page 37 1655 1655 1037 1037 1649 1650 1654 1654 1610 1633 1648 1632 1611 1635 1602 1603 1651 1604 1612 1606 1606 1613 1647 1604 1607 1646 1652 1638 1607 1609 1653 1640 1644 1609 1603 1631 1642 1641 1656 1656 CDR372 CDR 572 Stand: 24-04-2014 37/39...
- Page 38 Translation of the original declaration to the incomplete machine The LISSMAC Core Drilling Stand must/can only be used together with a LISSMAC Core Drill Motor. The commissioning is not allowed until it is established that the core drilling stand and...
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