Technivolt 1100 Installation Instructions Manual

Technivolt 1100 Installation Instructions Manual

Charging station for charging electric vehicles
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Installation
instructions
TECHNIVOLT 1100
1100 SMART
2200 SMART
Charging station for charging
electric vehicles
TECHNIVOLT

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Summary of Contents for Technivolt 1100

  • Page 1 TECHNIVOLT Installation instructions TECHNIVOLT 1100 1100 SMART 2200 SMART Charging station for charging electric vehicles...
  • Page 2: Table Of Contents

    Table of contents Introduction ............4 Charge controller ..........32 Intended use ..............4 Access to the configuration interface ....32 Symbols used in this manual ........5 Access via WLAN hotspot ........32 Symbols used on the unit ........... 5 Access via Ethernet ..........33 Warning signs in this manual ........
  • Page 3 Julius-Saxler-Str. 3 RFID card ................73 D-54550 Daun, Germany Mobile communication ..........73 MID energy meter ............74 TechniVolt is a registered trademark of: Mechanical properties ..........74 Operating conditions ............ 74 TechniVolt GmbH Storage conditions ............74 Julius-Saxler-Str. 3 D-54550 Daun, Germany Appendix ...............
  • Page 4: Introduction

    The intended use of this device always includes compliance with the operating instructions (see "Operating conditions" on Page 74). Any use of the TECHNIVOLT charging station that is not in accordance with its intended use is not permitted and will result in the exclusion of warranty, guarantee, and liability.
  • Page 5: Symbols Used In This Manual

    Introduction Symbols used in this manual Symbol Meaning General warning symbol Warns about electric danger Disconnect the power before working. Indicates tips and recommendations Bullet point/List entry • A condition has been met. Step 1, 2, 3...n Steps with a fixed sequence ...
  • Page 6: Warning Signs In This Manual

    Introduction Warning signs in this manual The following symbols and warning signs are used in this manual and must be observed. Warnings prevent life-threatening or fatal injuries. Observe all notes and follow all instructions. DANGER Indicates a danger that can lead to death or severe injury if not avoided.
  • Page 7: Safety Information

    Safety information Safety information DANGER Danger to life from electrical power. There is an immediate danger to life by electrocution if you touch live parts. All assembly and installation work should be carried out by an expert electrician. A skilled person is someone who, on account of their technical training and experience, has adequate knowledge in the field of the installation to be tested, and who is acquainted with the applicable governmental safety at work...
  • Page 8 Safety information These operating instructions must be safely retained for consultation at a later date. • The charging station must be connected and approved for operation in accordance with local rules and regulations. • For charging stations with power ratings of more than 3.7 kVA and less than 12 kVA, there is an obligation to notify the grid operator.
  • Page 9: Safety Instructions For People With Pacemakers

    Safety information • The device is designed for use both indoors and outdoors. If the device is to be installed outdoors, all the connection devices for outdoor operation must be designed and properly installed so as to ensure that the prescribed IP protection rating is retained. •...
  • Page 10: Information About The Charging Station

    Information about the charging station Information about the charging station Scope of delivery 1 x TECHNIVOLT charging 1 x front glass panel station variant 1 set of assembly instructions 1 x instruction manual TECHNIVOLT TECHNIVOLT Montage- Bedienungs- anleitung anleitung TECHNIVOLT 1100...
  • Page 11: Operating Elements And Connections

    Information about the charging station Operating elements and connections ❶ ❷ Light ring, LED status display ❸ RFID reader and brightness sensor ❶ ❶ ❹ MID energy meter (SMART only) ❷ ❷ ❺ Type plate ❸ ❸ ❻ Installation flap ❼...
  • Page 12: Type Plate

    Information about the charging station Type plate The type plate is located on the front of the charging station, below the front glass panel. The following image shows all the details on the type plate. ❷ ❷ ❶ ❶ ⓮ ⓮...
  • Page 13: Identification Of The Product Variants

    ❼ Safety advice ⓮ IEC protection class Identification of the product variants The TECHNIVOLT charging station is available in different versions, which differ electrically and are equipped with different functions. Identify your product using the item no. on the type plate (see section "Type Plate“...
  • Page 14: Installation Requirements

    Installation requirements Installation requirements Good preparation accounts for half of the installation. Therefore, you must observe all installation criteria. • The charging station is suitable for indoor and outdoor installation. • The location of the charging station at the charging point shall be designed in such a way that operation of the charging station and access to the connection point on the electric vehicle are ensured without any difficulty.
  • Page 15 Installation requirements • The location for the charging station is deemed suitable if: ; there is a sufficient power supply available. ; the mounting surface has sufficient strength to withstand the mechanical load. ; the mounting surface is not combustible. ;...
  • Page 16: Space Requirement For Wall Mounting

    Space requirement for wall mounting The TECHNIVOLT charging station is surface-mounted. The space requirement for the TECHNIVOLT charging station is 34 cm x 66 cm, plus the clearance and mounting height (grey area). ; Allow a free space of 20 cm on each side, to the left, right and...
  • Page 17: Electrical Connection

    Installation requirements Electrical connection When connecting charging devices for electric vehicles to the low- voltage grid, the grid operator's technical connection conditions and, in particular, the current DIN VDE 0100, VDE AR N 4100, VDE AR N 4101, VDE AR N 4102, DIN EN 61000-3-2, and DIN EN 61000-3-12 standards, as well as the D-A-CH-CZ guideline, must be observed.
  • Page 18: Residual Current Circuit Breaker (Rcd)

    (charging points too far apart). • The Ethernet cable can be fed in, either surface-mounted or flush-mounted. OCPP backend connection • For the OCPP backend connection with the TECHNIVOLT charging service, a GSM connection is required at the installation site. 202200801 - 2238001000200...
  • Page 19: Installing The Charging Station

    Installing the charging station Installing the charging station Dismantling of the charging station must always be carried out by a qualified electrician. CAUTION Risk of injury due to the charging station falling down h Assembly of the charging station requires at least 2 people. ;...
  • Page 20: Wall Mounting

    Massstab 1:1 NOTE Diese Bohrschablone ist Teil des Produktes: • TECHNIVOLT 1100 • TECHNIVOLT 1100 SMART • TECHNIVOLT 2200 SMART 4x Bohrloch Ø 8 mm, Bohrlochtiefe 70 mm Im Lieferumfang: 4x Dübel/Schrauben, Fischer SXRL 8 x 60 FUS A4 Follow the installation instructions on the drilling template! Montagehinweis 1.
  • Page 21 Installing the charging station 3. Place the 4 dowels into the holes for wall mounting. dowels included scope delivery. These are suitable for mounting in: • Vertically perforated brick • Aerated concrete • Lightweight concrete hollow block • Perforated sand-lime brick •...
  • Page 22 Installing the charging station 5a. First fix the charging station to the two upper dowels using the screws, TX30/SW10 drive. Do not tighten the screws completely yet. 5b. Now fix the charging station to the two lower dowels using the screws, TX30/SW10 drive. Do not tighten the screws completely yet.
  • Page 23: Electrical Installation

    Electrical installation Electrical installation Electrical dismantling must always be carried out by a qualified electrician. DANGER Danger to life from electrical power. There is an immediate danger to life by electrocution if you touch live parts. h Disconnect the power to the installation before starting work. h Observe the 5 safety rules to avoid electrical accidents: 1.
  • Page 24: Mains Connection

    Electrical installation Mains connection ; The charging station is mounted. ; The mains supply cable has been passed into the charging station. ; The requirements regarding "Electronical connection" on Page 17 have been observed and fulfilled. • Surface-mounted, cable feed from below. 1.
  • Page 25: Network Connection

    Electrical installation Network connection The network connection allows the charging station to be connected to an existing Ethernet network. ; The charging station is mounted. ; The network cable has been passed into the charging station. Use a shielded network cable. See under technical data "Network/ Ethernet"...
  • Page 26: Completing The Installation

    Completing the installation Completing the installation Mounting the installation flap Mount the previously removed installation flap with the associated 4 Torx-TX 20 screws. h Tighten the screws crosswise (max. 1 Nm). 202200801 - 2238001000200...
  • Page 27: Mounting The Front Glass Panel

    Completing the installation Mounting the front glass panel ; The installation flap is mounted. 1. Hook the glass panel onto the counter bearings of the charging station using the mushroom head connectors and 2. push downwards until they engage. ❶ ❶...
  • Page 28: Implementation

    Completing the installation Implementation Perform the following steps to put the charging station back into service: 1. Switch on the upstream line protection switch. 2. Switch on the upstream residual current device. The charging station is now being supplied with power. Once the charging controller has booted up, the charging station is ready to charge electric vehicles - the blue illuminated ring indicates this.
  • Page 29: Final Inspection

    Completing the installation Final inspection Electrical systems and equipment must be checked for proper condition before being put into operation for the first time. h Following completion of the installation, an initial test must be performed on the charging station in accordance with DIN VDE 0100-600.
  • Page 30: Led Status Indicator

    LED status indicator LED status indicator Status of the LED Status of the charging station Constant blue Charging device is ready for charging. Bottom two The charging station has been blocked by the LEDs constant operator via OCPP and cannot be used in this blue state.
  • Page 31 LED status indicator Status of the LED Status of the charging station Rotating green Charging process under way Flashing Charging process is complete green every 2 seconds Rotating The charging current was reduced during the yellow charging process, e.g. due to the charging station overheating.
  • Page 32: Charge Controller

    1. Switch to the WLAN settings on your mobile device or PC.  The charging station appears under the network name (SSID) TechniVolt [serial number]. Please take the serial number from the type plate. 2. Select the TechniVolt [serial number] network name.
  • Page 33: Access Via Ethernet

    Charge controller 3. Open a web browser and enter the IP address of the charging station. The configuration interface is then accessed with the URL http://172.20.0.1. h as outlined in "Login/Register" on Page 34. Access via Ethernet When accessing via Ethernet, you must enter the IP address of the charge controller in the Ethernet network.
  • Page 34: Login / Register

    Charge controller Login / Register ; You have access to the configuration interface. In the LOGIN window, enter "operator" for the user and "TechniVolt" for the password. After confirmation, you are authenticated as an operator. The password is a pre-configured standard password, which is freely accessible.
  • Page 35 Charge controller You can now set up the master RFID card with which the charging station can be set to the delivery state. h Hold one of the two RFID cards in front of the RFID reader. When the card is recognised, the illuminated ring rotates to the right. ...
  • Page 36: Configuration Interface

    Charge controller Configuration interface After entering the password, you reach the configuration interface - the main menu and dashboard are displayed. ❷ ❷ ❸ ❸ ❹ ❹ ❺ ❺ ❶ ❶ ❶ Main menu (left menu bar) Network Backend Authorisation Load management Installation System...
  • Page 37 Charge controller Bottom menu bar The bottom menu bar is automatically displayed and the control panels are activated as required. After changing the parameters in a menu item, they can be saved or discarded using the bottom menu bar. Restarting the charging station is also possible if this is required in order to adopt the changed parameters.
  • Page 38: Dashboard

    Click on export.  Export the ChargeReport.csv file. The file gives you an overview of the charging processes in the current and previous month, with the charged energy [Wh] (only TECHNIVOLT SMART with MID). Session Number Start Date Start Time...
  • Page 39 Provides a complete overview of configured and calculated flows. The charge controller always transmits the lowest value to the connected vehicle (energy manager overall status). In the "OCPP meter" tab you will find the current values of the installed MID (TECHNIVOLT SMART only). ❺ DLM status ❺ ❺...
  • Page 40: Network

    Charge controller Network Display modem settings Show or hide the modem configuration. • Hide • Show Access Point Name (APN) Name of the access point (APN) of the mobile network to be used when establishing connections to the backend system via the built-in modem.
  • Page 41 Charge controller Mobile technology The technology to be used to access the 2G (GSM), 3G (UTRAN) or 4G (LTE) network. In automatic mode, the modem selects the technology. 1 If Show modem settings = • Auto "Show". • 2G • 3G •...
  • Page 42: Lan

    Charge controller Show network settings Show or hide the LAN configuration. • Show • Hide Ethernet configuration mode Ethernet configuration mode used for the charging point. • Automatic (DHCP): The IP address is automatically assigned to the charging point by the DHCP server in the network. 1 If Show network settings = •...
  • Page 43 Charge controller DHCP client host name Host name of the charging point sent to the DHCP server together with a DHCP request. 1 If Ethernet configuration mode = "Automatic DHCP". IP for static network Static LAN IP of the charging point. configuration •...
  • Page 44: Wlan

    Charge controller WLAN Use WLAN Switch WLAN on/off. • Off • On WLAN SSID SSID of the WLAN to which the charging station should connect. 1 If Use WLAN = "On". WLAN password Password of the WLAN to which the charging point connects. The charging point automatically selects the correct encryption method of the WLAN.
  • Page 45 Charge controller DHCP client host name Host name of the charging point sent to the DHCP server together with a DHCP request. 1 If WLAN configuration mode = "Automatic (DHCP)". IP for static network WLAN IP of the charging point with static configuration. configuration •...
  • Page 46: Wlan Configuration Hotspot

    • Off: Hotspot switched off. • On: Hotspot switched on. Hotspot SSID SSID of the charging station hotspot. • TechniVolt [serial number]. Please take the serial number from the type plate. 1 If Use Hotspot = "On". Encryption Type of encryption of the hotspot.
  • Page 47: Backend

    LAN/WLAN at the same time to enable local load management or the like. • No backend: Completely disables backend communication. • GSM: Must be activated to use the TECHNIVOLT charging service . • Ethernet • USB: is not supported. • WLAN...
  • Page 48 Charge controller Always send heartbeat Specifies whether the charging point should send OCPP messages heartbeat messages even though other messages have been sent within the interval. • On • Off Send informative This parameter determines whether or not OCPP status StatusNotifications messages intended for information purposes only (e.g.
  • Page 49: Other

    Charge controller Other Timeout of the backend The time in seconds used to establish an APN connection, connection establish a proxy, or establish a backend connection before a timeout. Also determines the amount of time waited for responses from the backend for OCPP requests. Only reduce this value if you can ensure a stable network connection.
  • Page 50: Energy Meter

    Charge controller Energy meter Zero reset behaviour (S0 and Sets the meter reading to 0 after each transaction. This setting internal meter) is recommended for S0 or internal meters, as it provides consistent meter values for each transaction. If not activated, the meter values are only set to 0 every time the system is restarted.
  • Page 51: Banner Gateway

    Charge controller Banner gateway Banner activated Activate or disable the banner function. Banner gateway must use Modbus slave ID 3. Read banner analogue values Read analogue values from all selected banner nodes. 1 If banner activated = "On". Data request interval (s) Query interval for banner gateway data in seconds.
  • Page 52: Authorisation

    Charge controller Authorisation Free charging Free charging Here you specify whether charging is permitted without authorisation. • Off: Charging only takes place by means of authorisation via RFID or through the backend. • On: Charging takes place without authorisation and starts immediately when an electric vehicle is connected.
  • Page 53: Overview

    Charge controller RFID tag for free charging with RFID tag for free charging in With full OCPP fixed RFID UID full OCPP, fixed RFID modes mode. • Input field: Enter the RFID UID that enables free charging. 1 If With full OCPP, fixed RFID UID Only one UID is permitted.
  • Page 54: Rfid Settings

    Charge controller RFID settings RFID tag upper/lower case Parameter that makes the management of RFID tags configurable in upper or lower case. When reading out the UID, the display format must always be taken into account. The hexadecimal code must always be used for the controller. For example: •...
  • Page 55: Rfid Whitelist

    Charge controller RFID whitelist Activate local whitelist The parameter (also fixed local list (FLL)) is a backend- independent list that is stored exclusively on the controller. Listed UIDs are always authorised for charging. There is no query to the backend. •...
  • Page 56: Hlc 15118

    Charge controller Local pre-authorisation Determines whether the charging point, when online, starts transactions for locally authorised RFID cards without sending an OCPP Authorise message to the backend (local whitelist is consulted before backend). • On • Off Local offline authorisation Determines whether the charging station starts transactions for locally authorised RFID cards when offline.
  • Page 57: Whitelists

    Charge controller Whitelists Local whitelist Edit the local list of UIDs of RFID cards with which authorised ❶ ❶ ❷ ❷ ❸ ❸ ❹ ❹ charging is allowed. 1 If Enable Local Whitelist = "On" (see "Activate local whitelist" on Page 55).
  • Page 58: Load Management

    Charge controller OCPP Whitelist The OCPP whitelist (also List of entries in cache or cache) is a kind of local backend cache at the charging point. Here, all RFIDs from charging cards that are approved by the backend 1 If Enable OCPP Whitelist = "On". are regularly transferred to the charging point.
  • Page 59: Sma Sunny Home Manager Interface

    Charge controller Modbus TCP Server Activates the Modbus TCP server function of the charging point. This enables reading and writing of parameters via the Modbus protocol. Detailed registry information can be found in the documentation. • Off: Disables the parameter. The following parameter settings are hidden.
  • Page 60: Eebus

    Charge controller SMA communication failure Communication timeout current set by the SMA interface in case current [A] of communication errors. The permissible range is between 6 A and 80 A. • 6 1 If SMA interface = "On SMA communication timeout [s] Communication timeout for the SMA interface in seconds before the communication timeout current is used.
  • Page 61: Dynamic Load Management

    Charge controller Communication timeout [s] Communication timeout in seconds after which the fallback current is used. The permissible range is between 4 s and 3600 s. • 6 1 If EEBus protocol = "On". Select pairing action Activates the EEBUS pairing process for 2 minutes and deletes a previously established EEBUS pairing.
  • Page 62 Charge controller DLM Network ID Multiple DLM groups can coexist in a physical LAN. In the case of DLM Master Auto Discovery, they are distinguished by the Master Auto Discovery Network ID, and slaves can thus be assigned to 1 If DLM Master/Slave = "Enabled". the correct master.
  • Page 63 Charge controller External meter support If activated, an external meter also allows the power consumption of additional loads to be taken into account. The available power for charging electric vehicles is adjusted 1 If DLM Master = "Enabled. accordingly. Please ensure that the 'Meter configuration (external)' is configured accordingly, preferably using a 3-phase meter with individual phase resolution.
  • Page 64 Charge controller External meter topology (L1/L2/ Indicates how the external meter is connected: If this measures L3) [A] the energy of charging points and additional consumers in total, the value is set to "Including EVSE sub-distribution", otherwise it is set to "Without EVSE sub-distribution". 1 If DLM Master = "Enabled"...
  • Page 65: Aski Via Ocpp-S

    Charge controller IT power grid Set this value to 'On' if your power grid is an IT grid. When set to 'On', the DLM master only accepts DLM slaves whereby the phase rotation is set to 'Single phase system (IT grounding)'. 1 If DLM Master = "Enabled.
  • Page 66: Installation

    Charge controller Installation Specification of the local connection conditions. General installation Installation current limit [A] The 'Installation current limit' corresponds to the rated current indicated on the charging station's type plate. It is also the upper limit for the "Operator current limit [A]" on Page 58. The 'Installation Current Limit' must be less than or equal to the 'Maximum Current' of the charging point.
  • Page 67: Safety & Security

    Charge controller Transaction restart after a Activate this option if a transaction that was interrupted by power failure a power failure is to be continued after the power supply is restored. If disabled, the authorisation must be performed again by the user and the new transaction is started when signed meter values are switched on.
  • Page 68: System

    Charge controller System Overview Time zone Time zone for local time. • Berlin Local time for the regular restart The local time used for regular restarts. The charge controller is typically restarted after 30 days to ensure uninterrupted operation. Restarts only take place when no vehicle is connected and no customer is present.
  • Page 69: Password

    Firmware update Installation of a new, official firmware version. Upload new firmware 1. Download the current firmware version from the TechniVolt homepage and save it on the PC. 2. Click on the "Select file button (.deb)". 3. Select the downloaded file.
  • Page 70: Factory Settings

    Factory settings Factory settings The charging station can be set to the factory settings (delivery state) using the master RFID card. h Hold the Master RFID card against the RFID reader.  After 120 seconds, the LED status indicator briefly lights up red. The charging station has been set to its delivery state.
  • Page 71: Dismantling The Charging Station

    Dismantling the charging station Dismantling the charging station Electrical dismantling work must always be carried out by a qualified electrician. DANGER Danger to life from electrical power. There is an immediate danger to life by electrocution if you touch live parts. h Disconnect the power to the installation before starting work.
  • Page 72: Technical Data

    Technical data Technical data General Model TECHNIVOLT 1100 TECHNIVOLT 1100 SMART TECHNIVOLT 2200 SMART Item no. 000x/6300 000x/6301 000x/6302 IEC protection class Class l Class l Class l Overvoltage category III according to EN60664 III according to EN60664 III according to EN60664...
  • Page 73: Communication/Protocols

    Technical data TECHNIVOLT 2200 Communication/Protocols TECHNIVOLT 1100 TECHNIVOLT 1100 SMART SMART Vehicle communication PLC, ISO 15118 PLC, ISO 15118 PLC, ISO 15118 Network Ethernet, WLAN Ethernet, WLAN Ethernet, WLAN Mobile communication 4G LTE Cat 1 4G LTE Cat 1 Backend connection OCPP 1.5, 1.6...
  • Page 74: Mid Energy Meter

    Technical data TECHNIVOLT 2200 MID energy meter TECHNIVOLT 1100 TECHNIVOLT 1100 SMART SMART Type DVH4013 DVH4013 Display LCD, 7 digits LCD, 7 digits Accuracy class Class B Class B Type examination certificate EN MTP 14 B 002 MI-003 EN MTP 14 B 002 MI-003...
  • Page 75: Appendix

    CE mark and declaration of conformity The TECHNIVOLT charging station bears the CE mark. TechniSat hereby declares that the TECHNIVOLT 1100, TECHNI- VOLT 1100 SMART and TECHNIVOLT 2200 SMART equipment complies with Directive 2014/53/EU. The full text of the EU con-...
  • Page 76 TECHNIVOLT 20220801 - 2238001000200...

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